HEIDENHAIN ND 7000 User manual

ND 7000
Operating Instructions
Milling
Digital Readout
English (en)
01/2020

Contents
Contents
1 Fundamentals..................................................................................................................................17
2 Safety............................................................................................................................................... 27
3 Transport and storage....................................................................................................................33
4 Mounting......................................................................................................................................... 39
5 Installation.......................................................................................................................................45
6 Basic operation............................................................................................................................... 59
7 Commissioning............................................................................................................................... 91
8 Setup..............................................................................................................................................129
9 Quick Start.................................................................................................................................... 157
10 Manual operation......................................................................................................................... 175
11 MDI mode......................................................................................................................................189
12 Program run (software option)................................................................................................... 203
13 Programming (software option)................................................................................................. 211
14 File management..........................................................................................................................225
15 Settings..........................................................................................................................................233
16 Servicing and maintenance.........................................................................................................279
17 What to do if ............................................................................................................................... 287
18 Removal and disposal..................................................................................................................291
19 Specifications................................................................................................................................293
20 Index...............................................................................................................................................301
21 List of figures................................................................................................................................304
2HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020

Contents
1 Fundamentals..................................................................................................................................17
1.1 Overview............................................................................................................................................... 18
1.2 Information on the product................................................................................................................ 18
1.3 Demo software for the product..........................................................................................................18
1.4 Documentation on the product..........................................................................................................19
1.4.1 Validity of the documentation..................................................................................................19
1.4.2 Notes on reading the documentation......................................................................................20
1.4.3 Storage and distribution of the documentation.......................................................................21
1.5 About these instructions.....................................................................................................................21
1.5.1 Document category................................................................................................................. 21
1.5.2 Target groups for the instructions........................................................................................... 21
1.5.3 Target groups according to user types....................................................................................22
1.5.4 Contents of the chapters.........................................................................................................22
1.5.5 Notes in this documentation................................................................................................... 24
1.5.6 Symbols and fonts used for marking text............................................................................... 25
2 Safety............................................................................................................................................... 27
2.1 Overview............................................................................................................................................... 28
2.2 General safety precautions................................................................................................................. 28
2.3 Intended use......................................................................................................................................... 28
2.4 Improper use........................................................................................................................................ 28
2.5 Personnel qualification........................................................................................................................ 29
2.6 Obligations of the operating company..............................................................................................29
2.7 General safety precautions................................................................................................................. 30
2.7.1 Symbols on the product.......................................................................................................... 30
2.7.2 Electrical safety precautions.................................................................................................... 31
HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020 3

Contents
3 Transport and storage....................................................................................................................33
3.1 Overview............................................................................................................................................... 34
3.2 Unpacking............................................................................................................................................. 34
3.3 Items supplied and accessories..........................................................................................................34
3.3.1 Items supplied......................................................................................................................... 34
3.3.2 Accessories.............................................................................................................................. 35
3.4 In case of damage in transit...............................................................................................................36
3.5 Repackaging and storage....................................................................................................................36
3.5.1 Repackaging the product......................................................................................................... 36
3.5.2 Storage of the product............................................................................................................ 37
4 Mounting......................................................................................................................................... 39
4.1 Overview............................................................................................................................................... 40
4.2 Assembly of the product.................................................................................................................... 40
4.2.1 Mounting on Single-Pos stand.................................................................................................41
4.2.2 Mounting on Duo-Pos stand....................................................................................................42
4.2.3 Mounting on Multi-Pos stand.................................................................................................. 43
4.2.4 Mounting on Multi-Pos holder................................................................................................. 44
5 Installation.......................................................................................................................................45
5.1 Overview............................................................................................................................................... 46
5.2 General information............................................................................................................................. 46
5.3 Device overview................................................................................................................................... 47
5.4 Connecting encoders........................................................................................................................... 50
5.5 Connecting touch probes....................................................................................................................51
5.6 Wiring switching inputs and outputs................................................................................................52
5.7 Connecting a printer............................................................................................................................55
5.8 Connecting input devices....................................................................................................................55
5.9 Connecting a network peripheral.......................................................................................................56
5.10 Connecting the line voltage................................................................................................................57
4HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020

Contents
6 Basic operation............................................................................................................................... 59
6.1 Overview............................................................................................................................................... 60
6.2 Using the touchscreen and input devices.........................................................................................60
6.2.1 Touchscreen and input devices............................................................................................... 60
6.2.2 Gestures and mouse actions...................................................................................................60
6.3 General operating elements and functions.......................................................................................62
6.4 ND 7000 – switch-on and switch-off..................................................................................................64
6.4.1 Switching on the ND 7000......................................................................................................64
6.4.2 Activating and deactivating the energy saving mode.............................................................. 64
6.4.3 Switching off the ND 7000....................................................................................................... 65
6.5 User login and logout......................................................................................................................... 65
6.5.1 User login.................................................................................................................................66
6.5.2 User logout.............................................................................................................................. 66
6.6 Setting the language........................................................................................................................... 67
6.7 Performing the reference mark search after startup........................................................................ 67
6.8 User interface....................................................................................................................................... 67
6.8.1 User interface after switch-on................................................................................................. 68
6.8.2 Main menu of the user interface............................................................................................ 69
6.8.3 Manual operation menu...........................................................................................................71
6.8.4 MDI menu................................................................................................................................72
6.8.5 Program run menu (software option)...................................................................................... 74
6.8.6 Programming menu (software option).....................................................................................75
6.8.7 File management menu...........................................................................................................77
6.8.8 User login menu...................................................................................................................... 78
6.8.9 Settings menu..........................................................................................................................79
6.8.10 Switch-off menu.......................................................................................................................80
6.9 Position display.................................................................................................................................... 80
6.9.1 Operating elements of the position display............................................................................ 80
6.9.2 Position display functions........................................................................................................ 81
6.10 Status bar............................................................................................................................................. 82
6.10.1 Operating elements of the status bar..................................................................................... 82
6.10.2 Adjusting settings in the quick access menu.......................................................................... 83
6.10.3 Stopwatch................................................................................................................................ 84
HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020 5

Contents
6.10.4 Calculator..................................................................................................................................85
6.10.5 Additional functions in Manual operation mode...................................................................... 85
6.11 OEM bar................................................................................................................................................ 85
6.11.1 Operating elements of the OEM bar...................................................................................... 86
6.11.2 Calling functions of the OEM bar............................................................................................86
6.12 Messages and audio feedback............................................................................................................87
6.12.1 Messages.................................................................................................................................87
6.12.2 Wizard...................................................................................................................................... 88
6.12.3 Audio feedback.........................................................................................................................89
7 Commissioning............................................................................................................................... 91
7.1 Overview............................................................................................................................................... 92
7.2 Logging in for commissioning............................................................................................................92
7.2.1 User login.................................................................................................................................92
7.2.2 Performing the reference mark search after startup............................................................... 93
7.2.3 Setting the language................................................................................................................93
7.2.4 Changing the password...........................................................................................................94
7.3 Steps for commissioning.................................................................................................................... 94
7.3.1 Basic settings...........................................................................................................................96
7.3.2 Configuring a touch probe..................................................................................................... 100
7.3.3 Configuring the axes..............................................................................................................100
7.3.4 Configuring M functions........................................................................................................ 112
7.4 OEM area............................................................................................................................................ 113
7.4.1 Adding documentation...........................................................................................................113
7.4.2 Adding a startup screen........................................................................................................ 114
7.4.3 Configuring the OEM bar...................................................................................................... 115
7.4.4 Adjusting the display..............................................................................................................120
7.4.5 Defining error messages....................................................................................................... 120
7.4.6 Backing up and restoring OEM settings................................................................................124
7.4.7 Configuring the unit for screenshots.....................................................................................125
7.5 Back up settings.................................................................................................................................126
7.6 Back up user files...............................................................................................................................127
6HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020

Contents
8 Setup..............................................................................................................................................129
8.1 Overview............................................................................................................................................. 130
8.2 Logging in for setup.......................................................................................................................... 130
8.2.1 User login...............................................................................................................................130
8.2.2 Performing the reference mark search after startup............................................................. 131
8.2.3 Setting the language..............................................................................................................131
8.2.4 Changing the password.........................................................................................................132
8.3 Single steps for setup....................................................................................................................... 133
8.3.1 Basic settings.........................................................................................................................133
8.3.2 Preparing machining processes............................................................................................. 147
8.4 Back up settings.................................................................................................................................154
8.5 Back up user files...............................................................................................................................155
HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020 7

Contents
9 Quick Start.................................................................................................................................... 157
9.1 Overview............................................................................................................................................. 158
9.2 Logging in for Quick Start................................................................................................................ 159
9.3 Requirements......................................................................................................................................160
9.4 Determining the preset (manual operation mode).........................................................................162
9.5 Machining a through hole (manual operation)...............................................................................163
9.5.1 Predrilling the through hole................................................................................................... 163
9.5.2 Boring the through hole.........................................................................................................164
9.6 Machining a rectangular pocket (MDI mode of operation)............................................................164
9.6.1 Defining the rectangular pocket............................................................................................ 165
9.6.2 Milling a rectangular pocket...................................................................................................165
9.7 Machining a fit (MDI mode of operation)....................................................................................... 166
9.7.1 Defining the fit.......................................................................................................................166
9.7.2 Reaming the fit...................................................................................................................... 167
9.8 Determining the preset (manual operation mode).........................................................................167
9.9 Drilling a bolt hole circle (MDI mode)............................................................................................. 169
9.9.1 Defining the bolt hole circle.................................................................................................. 170
9.9.2 Drilling the bolt hole circle.....................................................................................................170
9.10 Programming a row of holes (programming)................................................................................. 171
9.10.1 Creating the program header................................................................................................ 171
9.10.2 Programming the tool............................................................................................................172
9.10.3 Programming the row of holes............................................................................................. 172
9.10.4 Simulating program run......................................................................................................... 173
9.11 Machining a row of holes (program run)........................................................................................ 173
9.11.1 Opening a program................................................................................................................174
9.11.2 Running a program................................................................................................................ 174
8HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020

Contents
10 Manual operation......................................................................................................................... 175
10.1 Overview............................................................................................................................................. 176
10.2 Conducting the reference mark search............................................................................................177
10.3 Defining presets................................................................................................................................. 178
10.3.1 Functions for the probing of presets.....................................................................................179
10.3.2 Probing or touching off of presets.........................................................................................180
10.3.3 Example 1: Setting a preset on a corner...............................................................................181
10.3.4 Example 2: Setting a preset centered on an edge................................................................182
10.3.5 Example 3: Setting a preset on a circle center..................................................................... 183
10.3.6 Example 4: Setting a preset in the middle of the workpiece................................................ 184
10.3.7 Setting a position as a preset................................................................................................185
10.4 Creating a tool....................................................................................................................................186
10.5 Selecting a tool.................................................................................................................................. 187
11 MDI mode......................................................................................................................................189
11.1 Overview............................................................................................................................................. 190
11.2 Block types......................................................................................................................................... 192
11.2.1 Positioning.............................................................................................................................. 192
11.2.2 Machining patterns.................................................................................................................192
11.3 Executing blocks................................................................................................................................ 197
11.4 Using the simulation window.......................................................................................................... 198
11.4.1 Depiction as contour view.....................................................................................................199
11.5 Working with the positioning aid.................................................................................................... 200
11.6 Applying the Scaling factor.............................................................................................................. 200
HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020 9

Contents
12 Program run (software option)................................................................................................... 203
12.1 Overview............................................................................................................................................. 204
12.2 Using the program.............................................................................................................................205
12.2.1 Running the program.............................................................................................................206
12.2.2 Proceeding to a specific program block................................................................................ 206
12.2.3 Aborting program run.............................................................................................................206
12.2.4 Using the simulation window................................................................................................207
12.2.5 Applying the Scaling factor....................................................................................................209
12.2.6 Setting the spindle speed......................................................................................................209
12.3 Managing programs...........................................................................................................................210
12.3.1 Opening a program................................................................................................................210
12.3.2 Closing a program..................................................................................................................210
13 Programming (software option)................................................................................................. 211
13.1 Overview............................................................................................................................................. 212
13.2 Block types......................................................................................................................................... 213
13.2.1 Positioning..............................................................................................................................213
13.2.2 Coordinate systems............................................................................................................... 214
13.2.3 Machine functions..................................................................................................................214
13.2.4 Machining patterns.................................................................................................................215
13.3 Creating a program............................................................................................................................219
13.3.1 Programming support............................................................................................................ 220
13.3.2 Creating a program header....................................................................................................220
13.3.3 Adding blocks.........................................................................................................................220
13.3.4 Deleting blocks.......................................................................................................................221
13.3.5 Saving a program...................................................................................................................221
13.4 Using the simulation window..........................................................................................................221
13.4.1 Depiction as contour view.....................................................................................................222
13.4.2 Activating the simulation window......................................................................................... 222
13.4.3 Checking a program in the simulation window..................................................................... 223
13.5 Managing programs...........................................................................................................................223
13.5.1 Opening a program................................................................................................................223
13.5.2 Closing a program..................................................................................................................223
13.5.3 Saving a program...................................................................................................................223
13.5.4 Saving a program under a new name................................................................................... 224
13.5.5 Saving a program automatically.............................................................................................224
13.5.6 Deleting a program................................................................................................................ 224
13.6 Editing program blocks..................................................................................................................... 224
10 HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020

Contents
14 File management..........................................................................................................................225
14.1 Overview............................................................................................................................................. 226
14.2 File types.............................................................................................................................................227
14.3 Managing folders and files............................................................................................................... 227
14.4 Viewing files....................................................................................................................................... 230
14.5 Exporting files.................................................................................................................................... 231
14.6 Importing files.................................................................................................................................... 232
HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020 11

Contents
15 Settings..........................................................................................................................................233
15.1 Overview............................................................................................................................................. 234
15.2 General................................................................................................................................................ 235
15.2.1 Device information.................................................................................................................235
15.2.2 Screen.................................................................................................................................... 235
15.2.3 Display....................................................................................................................................236
15.2.4 Simulation window................................................................................................................ 237
15.2.5 Input devices..........................................................................................................................238
15.2.6 Sounds................................................................................................................................... 238
15.2.7 Printers................................................................................................................................... 239
15.2.8 Properties............................................................................................................................... 239
15.2.9 Add printer............................................................................................................................. 240
15.2.10 Remove printer...................................................................................................................... 240
15.2.11 Date and time........................................................................................................................ 240
15.2.12 Units.......................................................................................................................................241
15.2.13 Copyrights.............................................................................................................................. 242
15.2.14 Service info............................................................................................................................ 242
15.2.15 Documentation.......................................................................................................................242
15.3 Sensors................................................................................................................................................243
15.3.1 Touch probe............................................................................................................................243
15.4 Interfaces............................................................................................................................................. 244
15.4.1 Network..................................................................................................................................244
15.4.2 Network drive........................................................................................................................ 245
15.4.3 USB........................................................................................................................................ 246
15.4.4 Axes (switching functions).....................................................................................................246
15.4.5 Position-dependent switching functions................................................................................ 246
15.5 User......................................................................................................................................................248
15.5.1 OEM....................................................................................................................................... 248
15.5.2 Setup...................................................................................................................................... 249
15.5.3 Operator................................................................................................................................. 250
15.5.4 Adding a User........................................................................................................................ 250
15.6 Axes..................................................................................................................................................... 251
15.6.1 Fundamentals of axis configuration.......................................................................................251
15.6.2 Reference marks....................................................................................................................252
15.6.3 Information............................................................................................................................. 253
15.6.4 Switching functions................................................................................................................253
15.6.5 Inputs (Switching functions).................................................................................................. 254
15.6.6 Outputs (Switching functions)............................................................................................... 254
15.6.7 Adding M functions............................................................................................................... 255
15.6.8 Configuring M functions........................................................................................................ 255
15.6.9 <Axis name> (settings of the axis)....................................................................................... 256
12 HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020

Contents
15.6.10 Encoder.................................................................................................................................. 257
15.6.11 Reference marks (Encoder)....................................................................................................259
15.6.12 Reference point displacement............................................................................................... 261
15.6.13 Linear error compensation (LEC)...........................................................................................261
15.6.14 Segmented linear error compensation (SLEC)...................................................................... 262
15.6.15 Create table of supporting points..........................................................................................262
15.6.16 Spindle axis S........................................................................................................................ 263
15.6.17 Outputs (S).............................................................................................................................264
15.6.18 Inputs (S)................................................................................................................................265
15.6.19 Adding Gear stages............................................................................................................... 266
15.6.20 Gear stages............................................................................................................................266
15.7 Service................................................................................................................................................. 267
15.7.1 Firmware information.............................................................................................................267
15.7.2 Back up and restore.............................................................................................................. 268
15.7.3 Firmware update....................................................................................................................269
15.7.4 Reset...................................................................................................................................... 269
15.7.5 OEM area...............................................................................................................................270
15.7.6 Startup screen........................................................................................................................270
15.7.7 OEM bar.................................................................................................................................271
15.7.8 Adding OEM-Bar items..........................................................................................................271
15.7.9 OEM bar item: Logo..............................................................................................................272
15.7.10 OEM bar item: Spindle speed...............................................................................................272
15.7.11 OEM bar item: M function.................................................................................................... 273
15.7.12 OEM bar item: Special functions.......................................................................................... 274
15.7.13 OEM bar item: Document.....................................................................................................274
15.7.14 Settings (OEM area).............................................................................................................. 275
15.7.15 Program execution................................................................................................................. 275
15.7.16 Configuring M functions........................................................................................................ 276
15.7.17 Text database......................................................................................................................... 276
15.7.18 Messages...............................................................................................................................277
15.7.19 Back up and restore (OEM area)...........................................................................................277
15.7.20 Documentation.......................................................................................................................278
15.7.21 Software options....................................................................................................................278
HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020 13

Contents
16 Servicing and maintenance.........................................................................................................279
16.1 Overview............................................................................................................................................. 280
16.2 Cleaning...............................................................................................................................................280
16.3 Maintenance plan...............................................................................................................................281
16.4 Resuming operation...........................................................................................................................281
16.5 Updating the firmware...................................................................................................................... 282
16.6 Restore settings................................................................................................................................. 284
16.7 Restore user files............................................................................................................................... 285
16.8 Reset all settings................................................................................................................................286
16.9 Reset to shipping conditions............................................................................................................286
17 What to do if ............................................................................................................................... 287
17.1 Overview............................................................................................................................................. 288
17.2 System or power failure....................................................................................................................288
17.2.1 Restoring the firmware..........................................................................................................288
17.2.2 Restore settings.....................................................................................................................289
17.3 Malfunctions....................................................................................................................................... 289
17.3.1 Troubleshooting...................................................................................................................... 289
18 Removal and disposal..................................................................................................................291
18.1 Overview............................................................................................................................................. 292
18.2 Removal...............................................................................................................................................292
18.3 Disposal............................................................................................................................................... 292
19 Specifications................................................................................................................................293
19.1 Overview............................................................................................................................................. 294
19.2 Product data....................................................................................................................................... 294
19.3 Product dimensions and mating dimensions................................................................................. 296
19.3.1 Product dimensions with Single-Pos stand........................................................................... 298
19.3.2 Product dimensions with Duo-Pos stand.............................................................................. 299
19.3.3 Product dimensions with Multi-Pos stand.............................................................................299
19.3.4 Product dimensions with Multi-Pos holder............................................................................300
14 HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020

Contents
20 Index...............................................................................................................................................301
21 List of figures................................................................................................................................304
HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020 15

1
Fundamentals

Fundamentals | Overview
1
1.1 Overview
This chapter contains information about the product and this manual.
1.2 Information on the product
Product designation ID Firmware version Index
ND 7000 1089178-xx,
1089179-xx
1235720.1.2.x ---
The ID label is provided on the back of the product.
Example:
ND 70xx xxx
2
3
1
1Product designation
2Index
3Part number (ID)
1.3 Demo software for the product
ND 7000 Demo is software you can install on a computer regardless of the device.
ND 7000 Demo helps you to become familiar with, try out or present the functions
of the device.
You can download the current version of the software here: www.heidenhain.de
To download the installation file from the HEIDENHAIN Portal, you
need access rights to the Software portal folder in the directory of the
appropriate product.
If you do not have access rights to the Portal's Software folder, you can
request the access rights from your HEIDENHAIN contact person.
18 HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020

Fundamentals | Documentation on the product
1.4 Documentation on the product
1.4.1 Validity of the documentation
Before using the documentation and the product, you need to verify that the
documentation matches the product.
Compare the ID number and the index indicated in the documentation with the
corresponding data given on the ID label of the product
Compare the firmware version given in the documentation with the firmware
version of the product
Further information: "Device information", Page 235
If the ID numbers and indexes as well as the firmware versions match, the
documentation is valid
If the ID numbers and indexes do not match, so that the documentation
is not valid, you will find the current documentation for the product at
www.heidenhain.de.
1
HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020 19

Fundamentals | Documentation on the product
1
1.4.2 Notes on reading the documentation
WARNING
Fatal accidents, personal injury or property damage caused by non-
compliance with the documentation!
Failure to comply with the documentation may result in fatal accidents, personal
injury or property damage.
Read the documentation carefully from beginning to end
Keep the documentation for future reference
The table below lists the components of the documentation in the order of priority
for reading.
Documentation Description
Addendum An addendum supplements or supersedes
the corresponding contents of the Operating
Instructions and, if applicable, of the Installation
Instructions.
If an addendum is included in the shipment, it has
the highest priority for reading. All other contents
of the documentation retain their validity.
Installation Instructions The Installation Instructions contain all of the infor-
mation and safety precautions needed for the
proper mounting and installation of the product.
The Installation Instructions are contained as an
excerpt from the Operating Instructions in every
delivery.
The Installation Instructions have the second
highest level of priority for reading.
Operating Instructions The Operating Instructions contain all the infor-
mation and safety precautions needed for the
proper operation of the product according to its
intended use. The Operating Instructions are
included on the supplied storage medium and can
also be downloaded in the download area from
www.heidenhain.de. The Operating Instructions
must be read before the unit is put into service.
The Operating Instructions have the third highest
level of priority for reading.
Have you found any errors or would you like to suggest changes?
We continuously strive to improve our documentation for you. Please help us by
sending your suggestions to the following e-mail address:
[email protected]
20 HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020