HEIDENHAIN ND 7000 User manual

ND 7000
Operating Instructions
Milling
Digital Readout
English (en)
01/2020

Contents
Contents
1 Fundamentals..................................................................................................................................17
2 Safety............................................................................................................................................... 27
3 Transport and storage....................................................................................................................33
4 Mounting......................................................................................................................................... 39
5 Installation.......................................................................................................................................45
6 Basic operation............................................................................................................................... 59
7 Commissioning............................................................................................................................... 91
8 Setup..............................................................................................................................................129
9 Quick Start.................................................................................................................................... 157
10 Manual operation......................................................................................................................... 175
11 MDI mode......................................................................................................................................189
12 Program run (software option)................................................................................................... 203
13 Programming (software option)................................................................................................. 211
14 File management..........................................................................................................................225
15 Settings..........................................................................................................................................233
16 Servicing and maintenance.........................................................................................................279
17 What to do if ............................................................................................................................... 287
18 Removal and disposal..................................................................................................................291
19 Specifications................................................................................................................................293
20 Index...............................................................................................................................................301
21 List of figures................................................................................................................................304
2HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020

Contents
1 Fundamentals..................................................................................................................................17
1.1 Overview............................................................................................................................................... 18
1.2 Information on the product................................................................................................................ 18
1.3 Demo software for the product..........................................................................................................18
1.4 Documentation on the product..........................................................................................................19
1.4.1 Validity of the documentation..................................................................................................19
1.4.2 Notes on reading the documentation......................................................................................20
1.4.3 Storage and distribution of the documentation.......................................................................21
1.5 About these instructions.....................................................................................................................21
1.5.1 Document category................................................................................................................. 21
1.5.2 Target groups for the instructions........................................................................................... 21
1.5.3 Target groups according to user types....................................................................................22
1.5.4 Contents of the chapters.........................................................................................................22
1.5.5 Notes in this documentation................................................................................................... 24
1.5.6 Symbols and fonts used for marking text............................................................................... 25
2 Safety............................................................................................................................................... 27
2.1 Overview............................................................................................................................................... 28
2.2 General safety precautions................................................................................................................. 28
2.3 Intended use......................................................................................................................................... 28
2.4 Improper use........................................................................................................................................ 28
2.5 Personnel qualification........................................................................................................................ 29
2.6 Obligations of the operating company..............................................................................................29
2.7 General safety precautions................................................................................................................. 30
2.7.1 Symbols on the product.......................................................................................................... 30
2.7.2 Electrical safety precautions.................................................................................................... 31
HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020 3

Contents
3 Transport and storage....................................................................................................................33
3.1 Overview............................................................................................................................................... 34
3.2 Unpacking............................................................................................................................................. 34
3.3 Items supplied and accessories..........................................................................................................34
3.3.1 Items supplied......................................................................................................................... 34
3.3.2 Accessories.............................................................................................................................. 35
3.4 In case of damage in transit...............................................................................................................36
3.5 Repackaging and storage....................................................................................................................36
3.5.1 Repackaging the product......................................................................................................... 36
3.5.2 Storage of the product............................................................................................................ 37
4 Mounting......................................................................................................................................... 39
4.1 Overview............................................................................................................................................... 40
4.2 Assembly of the product.................................................................................................................... 40
4.2.1 Mounting on Single-Pos stand.................................................................................................41
4.2.2 Mounting on Duo-Pos stand....................................................................................................42
4.2.3 Mounting on Multi-Pos stand.................................................................................................. 43
4.2.4 Mounting on Multi-Pos holder................................................................................................. 44
5 Installation.......................................................................................................................................45
5.1 Overview............................................................................................................................................... 46
5.2 General information............................................................................................................................. 46
5.3 Device overview................................................................................................................................... 47
5.4 Connecting encoders........................................................................................................................... 50
5.5 Connecting touch probes....................................................................................................................51
5.6 Wiring switching inputs and outputs................................................................................................52
5.7 Connecting a printer............................................................................................................................55
5.8 Connecting input devices....................................................................................................................55
5.9 Connecting a network peripheral.......................................................................................................56
5.10 Connecting the line voltage................................................................................................................57
4HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020

Contents
6 Basic operation............................................................................................................................... 59
6.1 Overview............................................................................................................................................... 60
6.2 Using the touchscreen and input devices.........................................................................................60
6.2.1 Touchscreen and input devices............................................................................................... 60
6.2.2 Gestures and mouse actions...................................................................................................60
6.3 General operating elements and functions.......................................................................................62
6.4 ND 7000 – switch-on and switch-off..................................................................................................64
6.4.1 Switching on the ND 7000......................................................................................................64
6.4.2 Activating and deactivating the energy saving mode.............................................................. 64
6.4.3 Switching off the ND 7000....................................................................................................... 65
6.5 User login and logout......................................................................................................................... 65
6.5.1 User login.................................................................................................................................66
6.5.2 User logout.............................................................................................................................. 66
6.6 Setting the language........................................................................................................................... 67
6.7 Performing the reference mark search after startup........................................................................ 67
6.8 User interface....................................................................................................................................... 67
6.8.1 User interface after switch-on................................................................................................. 68
6.8.2 Main menu of the user interface............................................................................................ 69
6.8.3 Manual operation menu...........................................................................................................71
6.8.4 MDI menu................................................................................................................................72
6.8.5 Program run menu (software option)...................................................................................... 74
6.8.6 Programming menu (software option).....................................................................................75
6.8.7 File management menu...........................................................................................................77
6.8.8 User login menu...................................................................................................................... 78
6.8.9 Settings menu..........................................................................................................................79
6.8.10 Switch-off menu.......................................................................................................................80
6.9 Position display.................................................................................................................................... 80
6.9.1 Operating elements of the position display............................................................................ 80
6.9.2 Position display functions........................................................................................................ 81
6.10 Status bar............................................................................................................................................. 82
6.10.1 Operating elements of the status bar..................................................................................... 82
6.10.2 Adjusting settings in the quick access menu.......................................................................... 83
6.10.3 Stopwatch................................................................................................................................ 84
HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020 5

Contents
6.10.4 Calculator..................................................................................................................................85
6.10.5 Additional functions in Manual operation mode...................................................................... 85
6.11 OEM bar................................................................................................................................................ 85
6.11.1 Operating elements of the OEM bar...................................................................................... 86
6.11.2 Calling functions of the OEM bar............................................................................................86
6.12 Messages and audio feedback............................................................................................................87
6.12.1 Messages.................................................................................................................................87
6.12.2 Wizard...................................................................................................................................... 88
6.12.3 Audio feedback.........................................................................................................................89
7 Commissioning............................................................................................................................... 91
7.1 Overview............................................................................................................................................... 92
7.2 Logging in for commissioning............................................................................................................92
7.2.1 User login.................................................................................................................................92
7.2.2 Performing the reference mark search after startup............................................................... 93
7.2.3 Setting the language................................................................................................................93
7.2.4 Changing the password...........................................................................................................94
7.3 Steps for commissioning.................................................................................................................... 94
7.3.1 Basic settings...........................................................................................................................96
7.3.2 Configuring a touch probe..................................................................................................... 100
7.3.3 Configuring the axes..............................................................................................................100
7.3.4 Configuring M functions........................................................................................................ 112
7.4 OEM area............................................................................................................................................ 113
7.4.1 Adding documentation...........................................................................................................113
7.4.2 Adding a startup screen........................................................................................................ 114
7.4.3 Configuring the OEM bar...................................................................................................... 115
7.4.4 Adjusting the display..............................................................................................................120
7.4.5 Defining error messages....................................................................................................... 120
7.4.6 Backing up and restoring OEM settings................................................................................124
7.4.7 Configuring the unit for screenshots.....................................................................................125
7.5 Back up settings.................................................................................................................................126
7.6 Back up user files...............................................................................................................................127
6HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020

Contents
8 Setup..............................................................................................................................................129
8.1 Overview............................................................................................................................................. 130
8.2 Logging in for setup.......................................................................................................................... 130
8.2.1 User login...............................................................................................................................130
8.2.2 Performing the reference mark search after startup............................................................. 131
8.2.3 Setting the language..............................................................................................................131
8.2.4 Changing the password.........................................................................................................132
8.3 Single steps for setup....................................................................................................................... 133
8.3.1 Basic settings.........................................................................................................................133
8.3.2 Preparing machining processes............................................................................................. 147
8.4 Back up settings.................................................................................................................................154
8.5 Back up user files...............................................................................................................................155
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Contents
9 Quick Start.................................................................................................................................... 157
9.1 Overview............................................................................................................................................. 158
9.2 Logging in for Quick Start................................................................................................................ 159
9.3 Requirements......................................................................................................................................160
9.4 Determining the preset (manual operation mode).........................................................................162
9.5 Machining a through hole (manual operation)...............................................................................163
9.5.1 Predrilling the through hole................................................................................................... 163
9.5.2 Boring the through hole.........................................................................................................164
9.6 Machining a rectangular pocket (MDI mode of operation)............................................................164
9.6.1 Defining the rectangular pocket............................................................................................ 165
9.6.2 Milling a rectangular pocket...................................................................................................165
9.7 Machining a fit (MDI mode of operation)....................................................................................... 166
9.7.1 Defining the fit.......................................................................................................................166
9.7.2 Reaming the fit...................................................................................................................... 167
9.8 Determining the preset (manual operation mode).........................................................................167
9.9 Drilling a bolt hole circle (MDI mode)............................................................................................. 169
9.9.1 Defining the bolt hole circle.................................................................................................. 170
9.9.2 Drilling the bolt hole circle.....................................................................................................170
9.10 Programming a row of holes (programming)................................................................................. 171
9.10.1 Creating the program header................................................................................................ 171
9.10.2 Programming the tool............................................................................................................172
9.10.3 Programming the row of holes............................................................................................. 172
9.10.4 Simulating program run......................................................................................................... 173
9.11 Machining a row of holes (program run)........................................................................................ 173
9.11.1 Opening a program................................................................................................................174
9.11.2 Running a program................................................................................................................ 174
8HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020

Contents
10 Manual operation......................................................................................................................... 175
10.1 Overview............................................................................................................................................. 176
10.2 Conducting the reference mark search............................................................................................177
10.3 Defining presets................................................................................................................................. 178
10.3.1 Functions for the probing of presets.....................................................................................179
10.3.2 Probing or touching off of presets.........................................................................................180
10.3.3 Example 1: Setting a preset on a corner...............................................................................181
10.3.4 Example 2: Setting a preset centered on an edge................................................................182
10.3.5 Example 3: Setting a preset on a circle center..................................................................... 183
10.3.6 Example 4: Setting a preset in the middle of the workpiece................................................ 184
10.3.7 Setting a position as a preset................................................................................................185
10.4 Creating a tool....................................................................................................................................186
10.5 Selecting a tool.................................................................................................................................. 187
11 MDI mode......................................................................................................................................189
11.1 Overview............................................................................................................................................. 190
11.2 Block types......................................................................................................................................... 192
11.2.1 Positioning.............................................................................................................................. 192
11.2.2 Machining patterns.................................................................................................................192
11.3 Executing blocks................................................................................................................................ 197
11.4 Using the simulation window.......................................................................................................... 198
11.4.1 Depiction as contour view.....................................................................................................199
11.5 Working with the positioning aid.................................................................................................... 200
11.6 Applying the Scaling factor.............................................................................................................. 200
HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020 9

Contents
12 Program run (software option)................................................................................................... 203
12.1 Overview............................................................................................................................................. 204
12.2 Using the program.............................................................................................................................205
12.2.1 Running the program.............................................................................................................206
12.2.2 Proceeding to a specific program block................................................................................ 206
12.2.3 Aborting program run.............................................................................................................206
12.2.4 Using the simulation window................................................................................................207
12.2.5 Applying the Scaling factor....................................................................................................209
12.2.6 Setting the spindle speed......................................................................................................209
12.3 Managing programs...........................................................................................................................210
12.3.1 Opening a program................................................................................................................210
12.3.2 Closing a program..................................................................................................................210
13 Programming (software option)................................................................................................. 211
13.1 Overview............................................................................................................................................. 212
13.2 Block types......................................................................................................................................... 213
13.2.1 Positioning..............................................................................................................................213
13.2.2 Coordinate systems............................................................................................................... 214
13.2.3 Machine functions..................................................................................................................214
13.2.4 Machining patterns.................................................................................................................215
13.3 Creating a program............................................................................................................................219
13.3.1 Programming support............................................................................................................ 220
13.3.2 Creating a program header....................................................................................................220
13.3.3 Adding blocks.........................................................................................................................220
13.3.4 Deleting blocks.......................................................................................................................221
13.3.5 Saving a program...................................................................................................................221
13.4 Using the simulation window..........................................................................................................221
13.4.1 Depiction as contour view.....................................................................................................222
13.4.2 Activating the simulation window......................................................................................... 222
13.4.3 Checking a program in the simulation window..................................................................... 223
13.5 Managing programs...........................................................................................................................223
13.5.1 Opening a program................................................................................................................223
13.5.2 Closing a program..................................................................................................................223
13.5.3 Saving a program...................................................................................................................223
13.5.4 Saving a program under a new name................................................................................... 224
13.5.5 Saving a program automatically.............................................................................................224
13.5.6 Deleting a program................................................................................................................ 224
13.6 Editing program blocks..................................................................................................................... 224
10 HEIDENHAIN | ND 7000 | Operating Instructions Milling | 01/2020