HEIDENHAIN ND 7000 User manual

ND 7000
Operating Instructions
Digital Readout
English (en)
05/2018

Contents
2HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
Contents
1 Fundamentals..................................................................................................................................15
2 Safety............................................................................................................................................... 25
3 Transport and Storage................................................................................................................... 31
4 Mounting......................................................................................................................................... 35
5 Installation.......................................................................................................................................41
6 Basic Operation.............................................................................................................................. 57
7 Commissioning............................................................................................................................... 91
8 Setup..............................................................................................................................................119
9Milling –Quick Start.................................................................................................................... 151
10 Turning –Quick Start................................................................................................................... 169
11 Milling –Manual operation......................................................................................................... 181
12 Turning –Manual operation........................................................................................................ 189
13 Milling –MDI mode...................................................................................................................... 197
14 Turning –MDI mode..................................................................................................................... 209
15 File Management..........................................................................................................................217
16 Settings..........................................................................................................................................225
17 Service and Maintenance............................................................................................................ 271
18 What to do if ............................................................................................................................... 279
19 Removal and Disposal................................................................................................................. 285
20 Specifications................................................................................................................................287
21 Index...............................................................................................................................................296
22 List of Figures............................................................................................................................... 298

Contents
HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018 3
1 Fundamentals..................................................................................................................................15
1.1 Overview............................................................................................................................................... 16
1.2 Information on the product................................................................................................................ 16
1.3 Demo software for the product..........................................................................................................16
1.4 Documentation on the product..........................................................................................................17
1.4.1 Validity of the documentation..................................................................................................17
1.4.2 Notes on reading the documentation......................................................................................18
1.4.3 Storage and distribution of the documentation.......................................................................19
1.5 About these instructions.....................................................................................................................19
1.5.1 Document category................................................................................................................. 19
1.5.2 Target groups for the instructions........................................................................................... 19
1.5.3 Target groups according to user types....................................................................................20
1.5.4 Contents of the chapters.........................................................................................................20
1.5.5 Notes in this documentation................................................................................................... 22
1.5.6 Symbols and fonts used for marking text............................................................................... 23
2 Safety............................................................................................................................................... 25
2.1 Overview............................................................................................................................................... 26
2.2 General safety precautions................................................................................................................. 26
2.3 Intended use......................................................................................................................................... 26
2.4 Improper use........................................................................................................................................ 27
2.5 Personnel qualification........................................................................................................................ 27
2.6 Obligations of the operating company..............................................................................................28
2.7 General safety precautions................................................................................................................. 28
2.7.1 Symbols on the product.......................................................................................................... 28
2.7.2 Electrical safety precautions....................................................................................................29

Contents
4HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
3 Transport and Storage................................................................................................................... 31
3.1 Overview............................................................................................................................................... 32
3.2 Unpacking............................................................................................................................................. 32
3.3 Items supplied and accessories..........................................................................................................32
3.3.1 Items supplied......................................................................................................................... 32
3.3.2 Accessories..............................................................................................................................33
3.4 In case of damage in transit...............................................................................................................34
3.5 Repackaging and storage....................................................................................................................34
3.5.1 Repackaging the product......................................................................................................... 34
3.5.2 Storage of the product............................................................................................................ 34
4 Mounting......................................................................................................................................... 35
4.1 Overview............................................................................................................................................... 36
4.2 Assembly of the product.................................................................................................................... 36
4.2.1 Mounting on Single-Pos stand.................................................................................................37
4.2.2 Mounting on Multi-Pos stand.................................................................................................. 39
4.2.3 Mounting on Multi-Pos holder.................................................................................................40
5 Installation.......................................................................................................................................41
5.1 Overview............................................................................................................................................... 42
5.2 General information.............................................................................................................................43
5.3 Product overview................................................................................................................................. 44
5.4 Connecting encoders........................................................................................................................... 46
5.5 Connecting touch probes....................................................................................................................47
5.6 Wiring switching inputs and outputs................................................................................................48
5.7 Connecting a printer............................................................................................................................53
5.8 Connecting input devices....................................................................................................................53
5.9 Connecting a network peripheral.......................................................................................................54
5.10 Connecting the line voltage................................................................................................................55

Contents
HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018 5
6 Basic Operation.............................................................................................................................. 57
6.1 Overview............................................................................................................................................... 58
6.2 Using the touchscreen and input devices.........................................................................................58
6.2.1 Touchscreen and input devices............................................................................................... 58
6.2.2 Gestures and mouse actions...................................................................................................59
6.3 General operating elements and functions.......................................................................................61
6.4 ND 7000 – switch-on and switch-off..................................................................................................63
6.4.1 Switching on ND 7000............................................................................................................ 63
6.4.2 Activating and deactivating the energy saving mode..............................................................63
6.4.3 Switching off ND 7000............................................................................................................. 64
6.5 User login and logout......................................................................................................................... 64
6.5.1 User login.................................................................................................................................65
6.5.2 User logout.............................................................................................................................. 65
6.6 Setting the language........................................................................................................................... 65
6.7 Performing a reference mark search after startup............................................................................66
6.8 User interface....................................................................................................................................... 66
6.8.1 User interface after switch-on................................................................................................. 67
6.8.2 Main menu of the user interface............................................................................................ 68
6.8.3 Manual operation menu...........................................................................................................70
6.8.4 MDI menu................................................................................................................................72
6.8.5 File management menu...........................................................................................................75
6.8.6 User login menu...................................................................................................................... 76
6.8.7 Settings menu..........................................................................................................................77
6.8.8 Switch-off menu.......................................................................................................................78
6.9 Position display.................................................................................................................................... 78
6.9.1 Operating elements of the position display............................................................................ 78
6.9.2 Position display functions........................................................................................................ 79
6.10 Status bar............................................................................................................................................. 82
6.10.1 Operating elements of the status bar.....................................................................................82
6.10.2 Adjusting settings in the quick access menu..........................................................................83
6.10.3 Stopwatch................................................................................................................................ 84

Contents
6HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
6.10.4 Calculator..................................................................................................................................84
6.10.5 Auxiliary functions in Manual operation mode........................................................................ 85
6.11 OEM bar................................................................................................................................................ 86
6.11.1 Operating elements of the OEM bar...................................................................................... 86
6.11.2 Calling functions of the OEM bar............................................................................................87
6.12 Messages and audio feedback............................................................................................................88
6.12.1 Messages.................................................................................................................................88
6.12.2 Wizard...................................................................................................................................... 90
6.12.3 Audio feedback.........................................................................................................................90
7 Commissioning............................................................................................................................... 91
7.1 Overview............................................................................................................................................... 92
7.2 Logging in for commissioning............................................................................................................92
7.3 Steps for commissioning.................................................................................................................... 94
7.3.1 Selecting the Application......................................................................................................... 94
7.3.2 Basic settings...........................................................................................................................94
7.3.3 Configuring the axes................................................................................................................95
7.3.4 Using M functions................................................................................................................. 104
7.3.5 Configuring a touch probe (in the Milling application mode)................................................. 105
7.4 OEM area............................................................................................................................................ 106
7.4.1 Adding documentation...........................................................................................................106
7.4.2 Adding a startup screen........................................................................................................ 107
7.4.3 Generating a Text database................................................................................................... 108
7.4.4 Configuring the OEM bar...................................................................................................... 110
7.4.5 Adjusting the display..............................................................................................................115
7.4.6 Back up OEM specific folders and files................................................................................ 115
7.4.7 Configuring the unit for screenshots.....................................................................................116
7.5 Back up settings.................................................................................................................................117
7.6 Back up user files...............................................................................................................................118

Contents
HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018 7
8 Setup..............................................................................................................................................119
8.1 Overview............................................................................................................................................. 120
8.2 Logging in for setup.......................................................................................................................... 121
8.3 Single steps for setup....................................................................................................................... 123
8.3.1 Basic settings.........................................................................................................................123
8.3.2 Preparing machining processes (optional)............................................................................. 138
8.4 Back up settings.................................................................................................................................148
8.5 Back up user files...............................................................................................................................149
9Milling –Quick Start.................................................................................................................... 151
9.1 Overview............................................................................................................................................. 152
9.2 Logging in for Quick Start................................................................................................................ 153
9.3 Requirements......................................................................................................................................154
9.4 Determining the preset (manual operation mode).........................................................................156
9.5 Machining a through hole (manual operation mode)....................................................................157
9.5.1 Predrilling the through hole................................................................................................... 157
9.5.2 Drilling out the through hole................................................................................................. 158
9.6 Machining a rectangular pocket (MDI mode of operation)............................................................159
9.6.1 Defining the rectangular pocket............................................................................................ 160
9.6.2 Milling the rectangular pocket............................................................................................... 161
9.7 Machining a fit (MDI mode of operation)....................................................................................... 162
9.7.1 Defining the fit.......................................................................................................................162
9.7.2 Reaming the fit......................................................................................................................163
9.8 Determining the preset (manual operation mode).........................................................................164
9.9 Drilling a circular hole pattern (MDI mode).................................................................................... 165
9.9.1 Defining the circular hole pattern.......................................................................................... 166
9.9.2 Drilling the circular hole pattern.............................................................................................166
9.10 Drilling a circular hole pattern (MDI operation)..............................................................................167
9.10.1 Defining the circular hole pattern.......................................................................................... 167
9.10.2 Drilling the row of holes........................................................................................................168

Contents
8HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
10 Turning –Quick Start................................................................................................................... 169
10.1 Overview............................................................................................................................................. 170
10.2 Logging in for Quick Start................................................................................................................ 170
10.3 Requirements......................................................................................................................................171
10.4 Setting up the lathe.......................................................................................................................... 173
10.4.1 Measuring the reference tool................................................................................................174
10.4.2 Tool measurement................................................................................................................. 175
10.4.3 Finding the preset..................................................................................................................176
10.5 Roughing the outside contour......................................................................................................... 177
10.6 Turning the recesses.......................................................................................................................... 178
10.7 Finishing the outside contour.......................................................................................................... 179
11 Milling –Manual operation......................................................................................................... 181
11.1 Overview............................................................................................................................................. 182
11.2 Conducting the reference mark search............................................................................................183
11.3 Defining presets................................................................................................................................. 184
11.3.1 Presetting by probing (in the Milling application mode)........................................................ 185
11.3.2 Presetting a position as datum..............................................................................................186
11.4 Creating a tool....................................................................................................................................187
11.5 Selecting a tool.................................................................................................................................. 188
12 Turning –Manual operation........................................................................................................ 189
12.1 Overview............................................................................................................................................. 190
12.2 Defining the upper limit for the spindle speed (in the Turning application mode)......................191
12.3 Conducting the reference mark search............................................................................................192
12.4 Presetting a position as datum........................................................................................................ 193
12.5 Adding a tool......................................................................................................................................194
12.6 Selecting a tool.................................................................................................................................. 195

Contents
HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018 9
13 Milling –MDI mode...................................................................................................................... 197
13.1 Overview............................................................................................................................................. 198
13.2 Block types......................................................................................................................................... 199
13.2.1 Positioning..............................................................................................................................199
13.2.2 Machining patterns.................................................................................................................199
13.3 Executing blocks................................................................................................................................ 203
13.4 Using the simulation window..........................................................................................................205
13.4.1 Depiction as contour view.....................................................................................................206
13.5 Working with the positioning aid.................................................................................................... 207
13.6 Executing an MDI block with Scaling factor...................................................................................207
14 Turning –MDI mode..................................................................................................................... 209
14.1 Overview............................................................................................................................................. 210
14.2 Defining the upper limit for the spindle speed (in the Turning application mode)......................211
14.3 Block types......................................................................................................................................... 212
14.3.1 Positioning..............................................................................................................................212
14.4 Executing blocks................................................................................................................................ 212
14.5 Using the simulation window..........................................................................................................214
14.5.1 Depiction as contour view.....................................................................................................214
14.6 Working with the positioning aid.................................................................................................... 215
14.7 Executing an MDI block with Scaling factor...................................................................................215
15 File Management..........................................................................................................................217
15.1 Overview............................................................................................................................................. 218
15.2 File types.............................................................................................................................................219
15.3 Managing folders and files............................................................................................................... 219
15.4 Opening and viewing files................................................................................................................222
15.5 Exporting files.................................................................................................................................... 223
15.6 Importing files.................................................................................................................................... 224

Contents
10 HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
16 Settings..........................................................................................................................................225
16.1 Overview............................................................................................................................................. 226
16.1.1 Overview of the Settings menu............................................................................................ 227
16.2 General................................................................................................................................................ 228
16.2.1 Device information.................................................................................................................228
16.2.2 Screen.................................................................................................................................... 228
16.2.3 Display....................................................................................................................................229
16.2.4 Simulation window................................................................................................................ 230
16.2.5 Input devices..........................................................................................................................231
16.2.6 Sounds................................................................................................................................... 231
16.2.7 Printers...................................................................................................................................232
16.2.8 Properties...............................................................................................................................232
16.2.9 Add printer............................................................................................................................. 233
16.2.10 Remove printer...................................................................................................................... 233
16.2.11 Date and time........................................................................................................................233
16.2.12 Units.......................................................................................................................................234
16.2.13 Copyrights.............................................................................................................................. 235
16.2.14 Service info............................................................................................................................ 235
16.2.15 Documentation.......................................................................................................................235
16.3 Sensors................................................................................................................................................236
16.3.1 Touch probe............................................................................................................................236
16.4 Interfaces............................................................................................................................................. 237
16.4.1 Network..................................................................................................................................237
16.4.2 Network drive........................................................................................................................ 238
16.4.3 USB........................................................................................................................................ 238
16.4.4 Axes (switching functions).....................................................................................................239
16.4.5 Position-dependent switching functions................................................................................240
16.5 User......................................................................................................................................................241
16.5.1 OEM.......................................................................................................................................241
16.5.2 Setup......................................................................................................................................242
16.5.3 Operator................................................................................................................................. 243
16.5.4 Adding a User........................................................................................................................243
16.6 Axes..................................................................................................................................................... 244
16.6.1 Reference marks....................................................................................................................244
16.6.2 Information.............................................................................................................................245
16.6.3 Switching functions................................................................................................................245
16.6.4 Inputs (Switching functions).................................................................................................. 246
16.6.5 Outputs (Switching functions)............................................................................................... 246
16.6.6 Adding M functions............................................................................................................... 247
16.6.7 Configuring M functions........................................................................................................ 247
16.6.8 Axes X, Y, Z, Zo..................................................................................................................... 248