HEIDENHAIN ND 7000 User manual

ND 7000
Operating Instructions
Digital Readout
English (en)
05/2018

Contents
2HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
Contents
1 Fundamentals..................................................................................................................................15
2 Safety............................................................................................................................................... 25
3 Transport and Storage................................................................................................................... 31
4 Mounting......................................................................................................................................... 35
5 Installation.......................................................................................................................................41
6 Basic Operation.............................................................................................................................. 57
7 Commissioning............................................................................................................................... 91
8 Setup..............................................................................................................................................119
9Milling –Quick Start.................................................................................................................... 151
10 Turning –Quick Start................................................................................................................... 169
11 Milling –Manual operation......................................................................................................... 181
12 Turning –Manual operation........................................................................................................ 189
13 Milling –MDI mode...................................................................................................................... 197
14 Turning –MDI mode..................................................................................................................... 209
15 File Management..........................................................................................................................217
16 Settings..........................................................................................................................................225
17 Service and Maintenance............................................................................................................ 271
18 What to do if ............................................................................................................................... 279
19 Removal and Disposal................................................................................................................. 285
20 Specifications................................................................................................................................287
21 Index...............................................................................................................................................296
22 List of Figures............................................................................................................................... 298

Contents
HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018 3
1 Fundamentals..................................................................................................................................15
1.1 Overview............................................................................................................................................... 16
1.2 Information on the product................................................................................................................ 16
1.3 Demo software for the product..........................................................................................................16
1.4 Documentation on the product..........................................................................................................17
1.4.1 Validity of the documentation..................................................................................................17
1.4.2 Notes on reading the documentation......................................................................................18
1.4.3 Storage and distribution of the documentation.......................................................................19
1.5 About these instructions.....................................................................................................................19
1.5.1 Document category................................................................................................................. 19
1.5.2 Target groups for the instructions........................................................................................... 19
1.5.3 Target groups according to user types....................................................................................20
1.5.4 Contents of the chapters.........................................................................................................20
1.5.5 Notes in this documentation................................................................................................... 22
1.5.6 Symbols and fonts used for marking text............................................................................... 23
2 Safety............................................................................................................................................... 25
2.1 Overview............................................................................................................................................... 26
2.2 General safety precautions................................................................................................................. 26
2.3 Intended use......................................................................................................................................... 26
2.4 Improper use........................................................................................................................................ 27
2.5 Personnel qualification........................................................................................................................ 27
2.6 Obligations of the operating company..............................................................................................28
2.7 General safety precautions................................................................................................................. 28
2.7.1 Symbols on the product.......................................................................................................... 28
2.7.2 Electrical safety precautions....................................................................................................29

Contents
4HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
3 Transport and Storage................................................................................................................... 31
3.1 Overview............................................................................................................................................... 32
3.2 Unpacking............................................................................................................................................. 32
3.3 Items supplied and accessories..........................................................................................................32
3.3.1 Items supplied......................................................................................................................... 32
3.3.2 Accessories..............................................................................................................................33
3.4 In case of damage in transit...............................................................................................................34
3.5 Repackaging and storage....................................................................................................................34
3.5.1 Repackaging the product......................................................................................................... 34
3.5.2 Storage of the product............................................................................................................ 34
4 Mounting......................................................................................................................................... 35
4.1 Overview............................................................................................................................................... 36
4.2 Assembly of the product.................................................................................................................... 36
4.2.1 Mounting on Single-Pos stand.................................................................................................37
4.2.2 Mounting on Multi-Pos stand.................................................................................................. 39
4.2.3 Mounting on Multi-Pos holder.................................................................................................40
5 Installation.......................................................................................................................................41
5.1 Overview............................................................................................................................................... 42
5.2 General information.............................................................................................................................43
5.3 Product overview................................................................................................................................. 44
5.4 Connecting encoders........................................................................................................................... 46
5.5 Connecting touch probes....................................................................................................................47
5.6 Wiring switching inputs and outputs................................................................................................48
5.7 Connecting a printer............................................................................................................................53
5.8 Connecting input devices....................................................................................................................53
5.9 Connecting a network peripheral.......................................................................................................54
5.10 Connecting the line voltage................................................................................................................55

Contents
HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018 5
6 Basic Operation.............................................................................................................................. 57
6.1 Overview............................................................................................................................................... 58
6.2 Using the touchscreen and input devices.........................................................................................58
6.2.1 Touchscreen and input devices............................................................................................... 58
6.2.2 Gestures and mouse actions...................................................................................................59
6.3 General operating elements and functions.......................................................................................61
6.4 ND 7000 – switch-on and switch-off..................................................................................................63
6.4.1 Switching on ND 7000............................................................................................................ 63
6.4.2 Activating and deactivating the energy saving mode..............................................................63
6.4.3 Switching off ND 7000............................................................................................................. 64
6.5 User login and logout......................................................................................................................... 64
6.5.1 User login.................................................................................................................................65
6.5.2 User logout.............................................................................................................................. 65
6.6 Setting the language........................................................................................................................... 65
6.7 Performing a reference mark search after startup............................................................................66
6.8 User interface....................................................................................................................................... 66
6.8.1 User interface after switch-on................................................................................................. 67
6.8.2 Main menu of the user interface............................................................................................ 68
6.8.3 Manual operation menu...........................................................................................................70
6.8.4 MDI menu................................................................................................................................72
6.8.5 File management menu...........................................................................................................75
6.8.6 User login menu...................................................................................................................... 76
6.8.7 Settings menu..........................................................................................................................77
6.8.8 Switch-off menu.......................................................................................................................78
6.9 Position display.................................................................................................................................... 78
6.9.1 Operating elements of the position display............................................................................ 78
6.9.2 Position display functions........................................................................................................ 79
6.10 Status bar............................................................................................................................................. 82
6.10.1 Operating elements of the status bar.....................................................................................82
6.10.2 Adjusting settings in the quick access menu..........................................................................83
6.10.3 Stopwatch................................................................................................................................ 84

Contents
6HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
6.10.4 Calculator..................................................................................................................................84
6.10.5 Auxiliary functions in Manual operation mode........................................................................ 85
6.11 OEM bar................................................................................................................................................ 86
6.11.1 Operating elements of the OEM bar...................................................................................... 86
6.11.2 Calling functions of the OEM bar............................................................................................87
6.12 Messages and audio feedback............................................................................................................88
6.12.1 Messages.................................................................................................................................88
6.12.2 Wizard...................................................................................................................................... 90
6.12.3 Audio feedback.........................................................................................................................90
7 Commissioning............................................................................................................................... 91
7.1 Overview............................................................................................................................................... 92
7.2 Logging in for commissioning............................................................................................................92
7.3 Steps for commissioning.................................................................................................................... 94
7.3.1 Selecting the Application......................................................................................................... 94
7.3.2 Basic settings...........................................................................................................................94
7.3.3 Configuring the axes................................................................................................................95
7.3.4 Using M functions................................................................................................................. 104
7.3.5 Configuring a touch probe (in the Milling application mode)................................................. 105
7.4 OEM area............................................................................................................................................ 106
7.4.1 Adding documentation...........................................................................................................106
7.4.2 Adding a startup screen........................................................................................................ 107
7.4.3 Generating a Text database................................................................................................... 108
7.4.4 Configuring the OEM bar...................................................................................................... 110
7.4.5 Adjusting the display..............................................................................................................115
7.4.6 Back up OEM specific folders and files................................................................................ 115
7.4.7 Configuring the unit for screenshots.....................................................................................116
7.5 Back up settings.................................................................................................................................117
7.6 Back up user files...............................................................................................................................118

Contents
HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018 7
8 Setup..............................................................................................................................................119
8.1 Overview............................................................................................................................................. 120
8.2 Logging in for setup.......................................................................................................................... 121
8.3 Single steps for setup....................................................................................................................... 123
8.3.1 Basic settings.........................................................................................................................123
8.3.2 Preparing machining processes (optional)............................................................................. 138
8.4 Back up settings.................................................................................................................................148
8.5 Back up user files...............................................................................................................................149
9Milling –Quick Start.................................................................................................................... 151
9.1 Overview............................................................................................................................................. 152
9.2 Logging in for Quick Start................................................................................................................ 153
9.3 Requirements......................................................................................................................................154
9.4 Determining the preset (manual operation mode).........................................................................156
9.5 Machining a through hole (manual operation mode)....................................................................157
9.5.1 Predrilling the through hole................................................................................................... 157
9.5.2 Drilling out the through hole................................................................................................. 158
9.6 Machining a rectangular pocket (MDI mode of operation)............................................................159
9.6.1 Defining the rectangular pocket............................................................................................ 160
9.6.2 Milling the rectangular pocket............................................................................................... 161
9.7 Machining a fit (MDI mode of operation)....................................................................................... 162
9.7.1 Defining the fit.......................................................................................................................162
9.7.2 Reaming the fit......................................................................................................................163
9.8 Determining the preset (manual operation mode).........................................................................164
9.9 Drilling a circular hole pattern (MDI mode).................................................................................... 165
9.9.1 Defining the circular hole pattern.......................................................................................... 166
9.9.2 Drilling the circular hole pattern.............................................................................................166
9.10 Drilling a circular hole pattern (MDI operation)..............................................................................167
9.10.1 Defining the circular hole pattern.......................................................................................... 167
9.10.2 Drilling the row of holes........................................................................................................168

Contents
8HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
10 Turning –Quick Start................................................................................................................... 169
10.1 Overview............................................................................................................................................. 170
10.2 Logging in for Quick Start................................................................................................................ 170
10.3 Requirements......................................................................................................................................171
10.4 Setting up the lathe.......................................................................................................................... 173
10.4.1 Measuring the reference tool................................................................................................174
10.4.2 Tool measurement................................................................................................................. 175
10.4.3 Finding the preset..................................................................................................................176
10.5 Roughing the outside contour......................................................................................................... 177
10.6 Turning the recesses.......................................................................................................................... 178
10.7 Finishing the outside contour.......................................................................................................... 179
11 Milling –Manual operation......................................................................................................... 181
11.1 Overview............................................................................................................................................. 182
11.2 Conducting the reference mark search............................................................................................183
11.3 Defining presets................................................................................................................................. 184
11.3.1 Presetting by probing (in the Milling application mode)........................................................ 185
11.3.2 Presetting a position as datum..............................................................................................186
11.4 Creating a tool....................................................................................................................................187
11.5 Selecting a tool.................................................................................................................................. 188
12 Turning –Manual operation........................................................................................................ 189
12.1 Overview............................................................................................................................................. 190
12.2 Defining the upper limit for the spindle speed (in the Turning application mode)......................191
12.3 Conducting the reference mark search............................................................................................192
12.4 Presetting a position as datum........................................................................................................ 193
12.5 Adding a tool......................................................................................................................................194
12.6 Selecting a tool.................................................................................................................................. 195

Contents
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13 Milling –MDI mode...................................................................................................................... 197
13.1 Overview............................................................................................................................................. 198
13.2 Block types......................................................................................................................................... 199
13.2.1 Positioning..............................................................................................................................199
13.2.2 Machining patterns.................................................................................................................199
13.3 Executing blocks................................................................................................................................ 203
13.4 Using the simulation window..........................................................................................................205
13.4.1 Depiction as contour view.....................................................................................................206
13.5 Working with the positioning aid.................................................................................................... 207
13.6 Executing an MDI block with Scaling factor...................................................................................207
14 Turning –MDI mode..................................................................................................................... 209
14.1 Overview............................................................................................................................................. 210
14.2 Defining the upper limit for the spindle speed (in the Turning application mode)......................211
14.3 Block types......................................................................................................................................... 212
14.3.1 Positioning..............................................................................................................................212
14.4 Executing blocks................................................................................................................................ 212
14.5 Using the simulation window..........................................................................................................214
14.5.1 Depiction as contour view.....................................................................................................214
14.6 Working with the positioning aid.................................................................................................... 215
14.7 Executing an MDI block with Scaling factor...................................................................................215
15 File Management..........................................................................................................................217
15.1 Overview............................................................................................................................................. 218
15.2 File types.............................................................................................................................................219
15.3 Managing folders and files............................................................................................................... 219
15.4 Opening and viewing files................................................................................................................222
15.5 Exporting files.................................................................................................................................... 223
15.6 Importing files.................................................................................................................................... 224

Contents
10 HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
16 Settings..........................................................................................................................................225
16.1 Overview............................................................................................................................................. 226
16.1.1 Overview of the Settings menu............................................................................................ 227
16.2 General................................................................................................................................................ 228
16.2.1 Device information.................................................................................................................228
16.2.2 Screen.................................................................................................................................... 228
16.2.3 Display....................................................................................................................................229
16.2.4 Simulation window................................................................................................................ 230
16.2.5 Input devices..........................................................................................................................231
16.2.6 Sounds................................................................................................................................... 231
16.2.7 Printers...................................................................................................................................232
16.2.8 Properties...............................................................................................................................232
16.2.9 Add printer............................................................................................................................. 233
16.2.10 Remove printer...................................................................................................................... 233
16.2.11 Date and time........................................................................................................................233
16.2.12 Units.......................................................................................................................................234
16.2.13 Copyrights.............................................................................................................................. 235
16.2.14 Service info............................................................................................................................ 235
16.2.15 Documentation.......................................................................................................................235
16.3 Sensors................................................................................................................................................236
16.3.1 Touch probe............................................................................................................................236
16.4 Interfaces............................................................................................................................................. 237
16.4.1 Network..................................................................................................................................237
16.4.2 Network drive........................................................................................................................ 238
16.4.3 USB........................................................................................................................................ 238
16.4.4 Axes (switching functions).....................................................................................................239
16.4.5 Position-dependent switching functions................................................................................240
16.5 User......................................................................................................................................................241
16.5.1 OEM.......................................................................................................................................241
16.5.2 Setup......................................................................................................................................242
16.5.3 Operator................................................................................................................................. 243
16.5.4 Adding a User........................................................................................................................243
16.6 Axes..................................................................................................................................................... 244
16.6.1 Reference marks....................................................................................................................244
16.6.2 Information.............................................................................................................................245
16.6.3 Switching functions................................................................................................................245
16.6.4 Inputs (Switching functions).................................................................................................. 246
16.6.5 Outputs (Switching functions)............................................................................................... 246
16.6.6 Adding M functions............................................................................................................... 247
16.6.7 Configuring M functions........................................................................................................ 247
16.6.8 Axes X, Y, Z, Zo..................................................................................................................... 248

Contents
HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018 11
16.6.9 C axis..................................................................................................................................... 249
16.6.10 Encoder.................................................................................................................................. 250
16.6.11 Reference marks (Encoder)....................................................................................................252
16.6.12 Reference point displacement...............................................................................................252
16.6.13 Linear error compensation (LEC)...........................................................................................253
16.6.14 Segmented linear error compensation (SLEC)...................................................................... 253
16.6.15 Create table of supporting points..........................................................................................254
16.6.16 Spindle axis S........................................................................................................................ 254
16.6.17 Outputs (S).............................................................................................................................256
16.6.18 Inputs (S)................................................................................................................................256
16.6.19 Adding Gear stages............................................................................................................... 257
16.6.20 Configuring Gear stages........................................................................................................ 258
16.7 Service.................................................................................................................................................259
16.7.1 Firmware information.............................................................................................................259
16.7.2 Back up and restore.............................................................................................................. 260
16.7.3 Firmware update....................................................................................................................261
16.7.4 Reset......................................................................................................................................261
16.7.5 OEM area...............................................................................................................................262
16.7.6 OEM bar.................................................................................................................................262
16.7.7 Adding OEM-Bar items..........................................................................................................263
16.7.8 Logo OEM bar item............................................................................................................... 264
16.7.9 Spindle speed OEM bar item................................................................................................ 264
16.7.10 M function OEM bar item..................................................................................................... 265
16.7.11 Special functions OEM bar item............................................................................................266
16.7.12 Document OEM bar item...................................................................................................... 267
16.7.13 Settings (OEM area).............................................................................................................. 267
16.7.14 Program execution.................................................................................................................267
16.7.15 Text database.........................................................................................................................268
16.7.16 Messages...............................................................................................................................268
16.7.17 Configuring M functions........................................................................................................ 269
16.7.18 Documentation.......................................................................................................................269
16.7.19 Software options....................................................................................................................269
16.7.20 Back up and restore (OEM configuration)............................................................................. 270

Contents
12 HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
17 Service and Maintenance............................................................................................................ 271
17.1 Overview............................................................................................................................................. 272
17.2 Cleaning...............................................................................................................................................272
17.3 Maintenance plan...............................................................................................................................273
17.4 Resuming operation...........................................................................................................................273
17.5 Updating the firmware......................................................................................................................274
17.6 Restore settings................................................................................................................................. 276
17.7 Reset all settings................................................................................................................................277
17.8 Reset to shipping conditions............................................................................................................277
18 What to do if ............................................................................................................................... 279
18.1 Overview............................................................................................................................................. 280
18.2 System or power failure....................................................................................................................280
18.2.1 Restoring the firmware..........................................................................................................280
18.2.2 Restore settings.....................................................................................................................281
18.3 Malfunctions....................................................................................................................................... 281
18.3.1 Troubleshooting......................................................................................................................282
19 Removal and Disposal................................................................................................................. 285
19.1 Overview............................................................................................................................................. 286
19.2 Removal...............................................................................................................................................286
19.3 Disposal...............................................................................................................................................286
20 Specifications................................................................................................................................287
20.1 Overview............................................................................................................................................. 288
20.2 Product data....................................................................................................................................... 288
20.3 Product dimensions and mating dimensions................................................................................. 291
20.3.1 Product dimensions with Single-Pos stand........................................................................... 293
20.3.2 Product dimensions with Duo-Pos stand.............................................................................. 294
20.3.3 Product dimensions with Multi-Pos stand.............................................................................294
20.3.4 Product dimensions with Multi-Pos holder............................................................................295

Contents
HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018 13
21 Index...............................................................................................................................................296
22 List of Figures............................................................................................................................... 298

1
Fundamentals

Fundamentals | Overview
1
16 HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
1.1 Overview
This chapter contains information about the product and these instructions.
1.2 Information on the product
Product designation ID Firmware version Index
ND 7000 1089178-xx,
1089179-xx 1235720.1.1.x ---
The ID label is provided on the back of the product.
Example:
ND 70xx xxx
2
3
1
1Product designation
2Index
3Part number (ID)
1.3 Demo software for the product
ND 7000 Demo is software you can install on a computer independently of the
device. ND 7000 Demo helps you to become familiar with, try out or present the
functions of the device.
You can download the current version of the software here: www.heidenhain.de
To download the installation file from the HEIDENHAIN Portal, you
need access rights to the Software portal folder in the directory of the
appropriate product.
If you do not have access rights to the Portal's Software folder, you can
request the access rights from your HEIDENHAIN contact person.

Fundamentals | Documentation on the product 1
HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018 17
1.4 Documentation on the product
1.4.1 Validity of the documentation
Before using the documentation and the product, you need to verify that the
documentation matches the product.
Compare the part number and the index indicated in the documentation with
the corresponding data given on the ID label of the product
Compare the firmware version given in the documentation with the firmware
version of the product
Further information: "Device information", Page 228
If the part numbers and indexes as well as the firmware versions match, the
documentation is valid
If the part numbers and indexes do not match, so that the
documentation is not valid, you will find the current documentation for
the product at www.heidenhain.de.

Fundamentals | Documentation on the product
1
18 HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
1.4.2 Notes on reading the documentation
WARNING
Fatal accidents, personal injury or property damage caused by non-
compliance with the documentation!
Failure to comply with the documentation may result in fatal accidents, personal
injury or property damage.
Read the documentation carefully from beginning to end
Keep the documentation for future reference
The table below lists the components of the documentation in the order of priority
for reading.
Documentation Description
Addendum An addendum supplements or supersedes
the corresponding contents of the Operating
Instructions and, if applicable, of the Installation
Instructions.
If an addendum is included in the shipment, it has
the highest priority for reading. All other contents
of the documentation retain their validity.
Installation Instructions The Installation Instructions contain all of the infor-
mation and safety precautions needed for the
proper mounting and installation of the product.
The Installation Instructions are contained as an
excerpt from the Operating Instructions in every
delivery.
The Installation Instructions have the second
highest level of priority for reading.
Operating Instructions The Operating Instructions contain all the infor-
mation and safety precautions needed for the
proper operation of the product according to its
intended use. The Operating Instructions are
included on the supplied storage medium and can
also be downloaded in the download area from
www.heidenhain.de. The Operating Instructions
must be read before the unit is put into service.
The Operating Instructions have the third highest
level of priority for reading.
Would you like to see any changes made, or have you found any errors?
We are continuously striving to improve our documentation for you. Please help us
by sending your requests to the following e-mail address:
[email protected]

Fundamentals | Documentation on the product 1
HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018 19
1.4.3 Storage and distribution of the documentation
The instructions must be kept in the immediate vicinity of the workplace and must
be available to all personnel at all times. The operating company must inform the
personnel where these instructions are kept. If the instructions have become
illegible, the operating company must obtain a new copy from the manufacturer.
If the product is given or resold to any other party, the following documents must
be passed on to the new owner:
Addendum (if supplied)
Operating Instructions
1.5 About these instructions
These instructions provide all the information and safety precautions needed for
the safe operation of the product.
1.5.1 Document category
Operating Instructions
These instructions are the Operating Instructions for the product.
The Operating Instructions
Are oriented to the product life cycle
Contain all information and safety precautions needed for the proper operation
of the product according to its intended use
1.5.2 Target groups for the instructions
These instructions must be read and observed by every person who performs any
of the following tasks:
Mounting
Installation
Commissioning and configuration
Operation
Service, cleaning and maintenance
Troubleshooting
Removal and disposal

Fundamentals | About these instructions
1
20 HEIDENHAIN | ND 7000 | Operating Instructions | 05/2018
1.5.3 Target groups according to user types
The target groups of these instructions refer to the various user types of the
product and their authorizations.
The product features the following user types:
OEM user
The OEM (Original Equipment Manufacturer) user has the highest level of
permissions. This user is allowed to configure the product's hardware (e.g.
connection of encoders and sensors). He can create Setup and Operator-type
users, and configure the Setup and Operator users. The OEM user cannot be
duplicated or deleted. This user cannot be logged in automatically.
Setup user
The Setup user configures the product for use at the place of operation. This user
can create Operator-type users. The Setup user cannot be duplicated or deleted.
This user cannot be logged in automatically.
Operator user
The Operator user is permitted to use the basic functions of the product.
An Operator-type user cannot create additional users, but is allowed to edit
various operator-specific settings, such as his name or the language. A user of the
Operator group can be logged in automatically as soon as the product is switched
on.
1.5.4 Contents of the chapters
The table below shows:
from which chapters these instructions are derived from
which information the chapters of the instructions contain
to which target groups the chapters of the instructions mainly apply
Section Contents Target
group
This chapter contains information about…
OEM Setup Operator
1 "Fundamentals" ... this product
... these instructions ✓✓✓
2 "Safety"
... Safety regulations and safety measures
for mounting the product
for installing the product
for operating the product
✓✓✓
3 "Transport and Storage"
... transporting the product
... storing the product
... items supplied with the product
... accessories for the product
✓ ✓
4 "Mounting" ... correct mounting of the product ✓ ✓
5 "Installation" ... correct installation of the product ✓ ✓