HEIN-WERNER AUTOMOTIVE HW93690 Instructions for use

Operating Instructions & Parts Manual
SFA Companies ©2004
10939 N. PomonaAve. Kansas City, MO 64153
816-891-6390
[email protected]
Model Number Capacity
HW93690 10 Ton
AirOperated End Lift
-Before using this product, read this manual and follow all its Safety Rules and Operating Instructions
Made in the USA
HW93690-M0

Warranty P2
Save These Instructions P3
Product Description P3
Specifications & Safety Instructions P3
Assembly P4
Operation P5
Maintenance P6
Troubleshooting P6
Replacement Parts P6
TWO YEAR LIMITED WARRANTY
Fora periodof two(2) yearsfrom dateof purchase,SFA Companieswill repair or replace, atits option,without charge,any
of its products which fails due to a defect in material or workmanship, or which fails to conform to any implied warranty not
excludedhereby.
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid, to
SFA Companies WarrantyService Department,10939 N. PomonaAve., Kansas City,MO64153.
Except where such limitations and exclusions are specifically prohibited by applicable law:
(1)THECONSUMER'SSOLEANDEXCLUSIVEREMEDYSHALLBETHEREPAIRORREPLACEMENT OF DEFECTIVE
PRODUCTSAS DESCRIBEDABOVE.
(2) SFACOMPANIESSHALLNOTBELIABLEFORANYCONSEQUENTIALORINCIDENTALDAMAGEORLOSSWHAT-
SOEVER.
(3)THEDURATION OFANYANDALLEXPRESSEDANDIMPLIEDWARRANTIES, INCLUDING WITHOUT LIMITATION,
ANYWARRANTIESOFMERCHANTABILITYANDFITNESS FORA PARTICULARPURPOSE,ISLIMITED TOAPERIOD
OF TWO (2) YEARS FROM DATE OF PURCHASE.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusionmay not applyto you. Thiswarranty gives youspecific legalrights, and youmay also haveother rightswhich vary
from state to state. 2
TABLE OF CONTENTS
HW93690-M0

SAVE THESE INSTRUCTIONS
Foryour safety, read,understand,and follow the information providedwith andon thisjack. Theowner and operator of this
equipmentshallhavean understanding ofthisjackand safe operatingproceduresbeforeattempting to use.Theownerand
operatorshallbe awarethat use andrepair of thisproduct mayrequirespecial skillsand knowledge. Instructionsand safety
informationshall beconveyed in the operator's nativelanguage before use of this jack isauthorized. If any doubt exists as
tothe safe and proper use of this jack, remove from serviceimmediately.
Inspect before each use. Donot use if there are broken, bent,cracked, ordamaged parts(including labels). Anyjackthat
appears damaged in any way, operates abnormally or is missing parts, shall be removed from service immediately. If the
jack has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it),
immediately discontinue to use until jack has been inspected by a Hein-Werner authorized service center. It is recom-
mended that an annual inspection be done by qualified personnel. Labels and Operator's Manual are available from
manufacturer.
PRODUCT DESCRIPTION
The Hein-WernerAir Operated End Lift is designed to lift, but not sustain, rated capacity loads. Intended use: To engage
the metal bumper of a vehicle and raise for the purpose of service and/or repair of vehicle components.After lifting, loads
mustbeimmediately supported byappropriatelyrated jackstands.Check vehicle's factoryservice and/or repairmanualfor
properlift points.
DO NOT USE TO DOLLY OR MOVE VEHICLE. DO NOT USE FOR ANY PURPOSE OTHER THAN THOSE USES
OUTLINED ABOVE !
3
SAFETY INSTRUCTIONS
BEFORE USE
1.Verify thatthe product and the application are compatible,if in doubt call Hein-Werner Technical Service(816)891-6390.
2. Read this manual completely and familiarize yourself thoroughly with the product, its components and recognize the
potential hazards associated with its misuse before using this product.
3.Ensure that jack rolls freely, the air cylinder operates smoothly,raises andlowers the unloaded saddle throughoutthe lift
rangebeforeputtingintoservice.
4. Ensure the jack is loaded on center with the saddles placed equal distance from the center.
5. Replace worn or damaged parts and assemblies with Hein-Werner Replacement Parts only. (See Replacement Parts
Section). Lubricate as instructed in Maintenance Section.
6. Connect air nipple to air input port before connecting air hose.
Note:Useonly NPT threadsize air nipple.Tighten securely topreventaccidental removalofcomponents while inuse.Take
care not to introduce compound into port orifices.
SPECIFICATIONS
Capacity
50-1/2"
Model Min. Height Max. Height
12-1/2"
HW93690 10Ton
PowerRaise
28"
SaddleSpread Min. PSI for Rated Load
25" to 53" 200
HW93690-M0

• Study, understand, and follow all instructions
provided with and on this device before operating this
device.
• Do not exceed rated capacity.
• This is a lifting device only.
• Center load on saddle.
•Never lift vehiclewhich cannot rollfreely forward and
backwardduring lift.
• After lifting, immediately transfer the load to
appropriately rated vehicle stands.
• Never work on, under, or around a load supported by
this device.
• Use only on hard, level surfaces capable of
sustaining rated capacity loads.
• Do not move or dolly loads with this device.
• Do not modify this device.
• Do not use adapters or accessories that are not
provided initially.
• Lift only on areas of the vehicle as specified by the
vehiclemanufacturer.
• Failure to heed these markings may result in
personal injury and/or property damage.
• Leer, comprender, y seguir las instrucciónes antes
de utilizar el aparato.
• El manual de instrucciónes y la información de
seguridaddeben estar comunicado en lengua del
operadorantes del uso.
• No seguir estas indicaciónes puede causar daños
personaleso materiales.
!WARNING
ASSEMBLY
Little, if any, assembly is required of this jack. Familiarize yourself with the illustrations in the operator's manual. Know
your jack and how it operates before attempting to use.
4
!WARNING
Toavoid crushing and related injuries:
NEVERwork on,under oraround aload supported
only by a jack. Immediately transfer the load to
adequately rated jack stands.
!ADVERTENCIA
Air Cylinder
Handle Bar Grip
Base Section
Lifting Beam
Figure1.AirOperatedEnd Lift Components
Safety Bar Level
(not shown)
Air input (1/4"NPT)
(not shown)
Saddle Rear wheel
Caster
Lift Control Level
(not shown)
Valve StemAir Input
(not shown)
Locking Bolt
HW93690-M0

OPERATION
Lifting
1. Ensure that the vehicle is on a flat, hard and level surface and is free to roll forward and backward during the lift.
2. Connect 1/4" NPT air nipple and air hose to air inlet port.
3. To adjust the location of the lifting beams, uncsrew the locking bolt and nut.Adjust lifting beams to suitable length. (see
Figure2)
4. For low pickup height, rotate the beams 180 degrees.
5.Make sure both saddles are positioned directlyunder the vehicle manufacturer's recommendedlift points.
6.To raise jack, slowly push the lift control lever toward the right until saddles contact with the lift point. !STOP! RELEASE
THE LIFT CONTROL LEVEL!Confirmthatthe saddlesarepositioned correctly,thencontinueto push theleveruntil load
reaches desired height. Simply release the lever to stop.
7. Transfer the load immediately to appropriately rated jack stands.
Lowering
1. Raise load high enough to clear the jack stands, then carefully remove jack stands (always used in pairs).
2. Slowly lower the load by disengaging safety bar* and push lift control lever toward the left.
* To disengage safety bar: Push safety bar lever towards front end of the jack.
5
!WARNING
To reduce the risk of personal injury and property
damage, NEVER extendliftingbeams beyond
locked position
Figure2.
RetainingBars
Locking Bolt
Be sure all tools and personnel are clear before
lowering load. Only attachments and/or adapters
supplied by the manufacturer shall be used. Lift
only on areas of the vehicle as specified by the
vehiclemanufacturer.
! Safety Messages !
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6
REPLACEMENT PARTS
Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence. When ordering parts, give Model number, parts number and description on page 7&
8.Callor write forcurrentpricing: Phone:[phone] orcontactHein-Werner Customer Support,
[email protected]or10939 N.PomonaAve. Kansas City,MO 64153
MAINTENANCE
Lubricateall moving parts with oil/grease.
Lubrication
A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure
that wheels, and caster assemblies move freely.
Storage
When not in use, store the jack with cylinder fully lowered.
TROUBLESHOOTING
PossibleCauses Corrective Action
Jack will not lift load •Air pressure too low
• Air hose kinked or plugged
•Air hose inner diameter too
small
• Air cylinder / components
damaged
• 200 psi minimum air pressure required to lift
ratedload
•Remove kinks andobstruction from air hose
•Consult air compressormanufacturer for the
correct size of hose
•ContactHein-Werner repair center
Jackwill notlower after unloading
Symptom
•Safety bar engaged
• Structural damage to jack
assembly
• Press lift control valve to raise jack slightly,
thendisengage safety bar
•ContactHein-Werner repair center
Jack raises or lowers with jerky
motion • Cylinder need lubrication •Apply #630-AAA LUBRIPLATE to cylinder
wall
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7
Figure 3. HW93690 Replacement Parts Illustration
HW93690-M0
11
10
9
8
6
7
45
3
2
1
12
13
18 14
15 16
17
20
19
23
24
27 26
21
25
22
28
21

SERVICE PARTS
8
Item no. Part no. Qty. Description
1N/A 1Base Assembly
2690-002-002 2Wheel
3690-002-003 2Cotter Pin
4690-002-004 1Hex. Head Bolt
5690-002-005 1Hex. Nut
6* 690-002-006 1Hex. Nut
7* 690-002-007 1Hex. Head Bolt
8690-002-008 1Ring (One Piece)
9690-002-009 1Seal Bearing
10 690-002-010 1Cup Seal
11 690-002-011 1Washer
12* 690-002-012 1Hex. Head Bolt
13 690-002-013 1Air Valve Cover
14 690-002-014 1Pipe Plug
15 690-002-015 1Elbow Fitting
16 690-002-016 1Air Line
17 690-002-017 1Valve
18* 690-002-018 2Hex. Nut
19 N/A 1Lift Cylinder Assembly
20* 690-002-020 1Hex. Bolt
21* 690-002-021 1Hex. Nut
22 690-002-022 1Grip
23 690-002-023 2Saddle
24 690-002-024 2Arm
25 690-002-025 2Locking Pin
26 690-002-026 1Roller
27 690-002-027 1Locking Bolt
28 690-002-028 2Caster
-- 690-002-099 1Hardware Kits
* Hardware Kits includes item # 6, 7, 12, 18, 20 & 21
HW93690-M0