Hellenbrand S-12-024 Owner's manual

800377
6/10/16-LBRY
©2011-2016
Manufactured by:
HELLENBRAND, INC.
Web: www.hellenbrand.com • Email: [email protected]
Supplemental Programing & Cover Manual
S-12 Series
BATTERY SERIES SYSTEM
BATTERY AND SOLAR SYSTEMS

Page 2 SD Manual
Table of Contents
Specications ................................................................................................................................................... 3
Front Cover and Drive Assembly....................................................................................................................... 4
Wiring Diagram................................................................................................................................................ 5
Regeneration and Error Screens, Button Operations and Functions ................................................................... 6
User Displays ................................................................................................................................................... 7
Conguration Settings.................................................................................................................................... 8-9
Setting Regeneration Cycle Times ................................................................................................................... 10
Installer Display Settings............................................................................................................................ 11-12
Diagnostics .................................................................................................................................................... 13

Page 3 SD Manual
FACTORY REGENRATION SETTINGS (BOLD)
Model # S-12-024 S-12-032 S-12-048 S-12-064 S-12-DMT-032
Backwash #1 Minutes
8 8 8 8 8
Brine/Rinse Minutes
60 60 60 60 60
Backwash #2 Minutes
6 6 6 6 1
Fast Rinse Minutes
6 6 6 6 6
Total Regeneration Gallons
including Brine 41 51 64 64 51
Refill Minutes (LBS of salt)
Low Salt
3 (4.5#) 4 (6#) 6 (9#) 8 (12#) 4 (6#)
Medium Salt 5 (7.5#) 6.7 (10#) 10 (15#) 13.5 (20#)
6.7 (10#)
High Salt 7.5 (11#) 10 (15#) 15 (22.5#) 20 (30#) 10 (15#)
Capacity Grains Grains Grains Grains Grains
Low Salt
17,200 22,930 34,400 45,860 22,930
Medium Salt 21,040 28,060 42,090 56,120
28,060
High Salt 24,230 32,310 48,460 64,620 32,310
Service Flow Rates GPM GPM GPM GPM GPM
Continuous @ 10 psi 9.8 10.1 10.5 14.2 10.5
Peak @ 15 psi 13.1 13 14.1 18.2 14.1
Flint Under bed (lbs.) 811 14 40 N/A
High Capacity Resin (cu.ft.) 0.75 11.5 2 1
Resin Tank Size 8x44 9x48 10x54 13x54 10x54 Dual
Recommended Brine Tank 18X40 18X40 18x40 18x40 18X40
Brine Line Size 3/8” 3/8" 3/8" 3/8" 3/8"
DLFC (gpm) 1.3 1.7 2.2 4.2 2.2
BLFC (gpm) 0.5 0.5 0.5 0.5 0.5
Injector Size C-Violet D-Red E-White G-Yellow E-White
*Factory Settings are in BOLD
**Water usage at 40 psi inlet pressure. Brine make-up water not included.
Factory setting are for clean, iron free water for efficient salt use.
Higher salt setting are recommend for iron levels over 0.5 ppm
800433 Rev B
Revised 6/9/16
S12 Specifications
S12 Specications

Page 4 SD Manual
Drawing No. Order No. Description Quantity
1 V3175SP-01 WS1SP FRONT COVER ASSEMBLY 1
2 102096 WS1 MOTOR 1
3 101262 WS1 DRIVE BRACKET & SPRING CLIP 1
4 111412 WS1THRU2 SD REPL 1
5 101746 WS1 DRIVE GEAR 12X36 3
6 101459 WS1 DRIVE GEAR COVER 1
7 111413 D CELL ENCLOSURE SD VALVES 1
SD Front Cover and Drive Assembly
1
4
6
5
3
2
Battery replacement
is 3 volt lithium coin
cell type 2032.
Correct
Battery
Orientation
Battery Fully Seated
When replacing the battery, align
positives and push down to fully seat.
Refer to Control Valve Service Manual for other drawings and part numbers.
Battery
Connection
6 - non-rechargeable
Alkaline D Cell
Batteries required.
Not included.
7
Connection to circuit board

Page 5 SD Manual
SD Wiring Diagram

Page 6 SD Manual
Drawing No. Order No. Description Quantity
1 V3175SP-01 WS1SP FRONT COVER ASSEMBLY 1
2 V3107-01 WS1 MOTOR 1
3 V3814-01 WS1 DRIVE BRACKET SOLAR & SPRING CLIP 1
4 V3836SP-01BOARD WS1THRU2L/2 SPPCB AC/DC REPL 1
5 V3110 WS1 DRIVE GEAR 12X36 3
6 V3109 WS1 DRIVE GEAR COVER 1
7 V3835-02 WS1SP BATTERY PACK CHARGED W/TIE 1
8 V3842 WS1SP SOLAR PANEL W/BRKT ASY 1
Not Shown V3186 WS1 AC ADAPTER 120V-12V 1
Not Shown V3178 WS1 Drive Back Plate 1
SP Front Cover and Drive Assembly
Refer to Control Valve Service Manual for other drawings and part numbers.
AC Adapter U.S. International
Supply Voltage 120 V AC 230V AC
Supply Frequency 60 Hz 50 Hz
Output Voltage 12 V AC 12 V AC
Output Current 500 mA 500 mA
1
4
6
5
3
2
Connect red wire from
solar panel to “+”
terminal, and white
wire to “-” terminal.
Battery
Connections
Use Cable Tie to secure battery
pack to drive bracket when
replacing V3835.
Valves shipped with battery not connected to
circuit board. Connect this end to circuit board.
7
Battery replacement
is 3 volt lithium coin
cell type 2032.
Correct
Battery
Orientation
Battery Fully Seated
When replacing the battery, align
positives and push down to fully seat.
8
If solar panel is
not used, connect
AC adapter.

Page 7 SD Manual
Regen Screen
Displays the time remaining in the current cycle.
Pressing REGEN advances to the next cycle.
Error Screen
Alternated ashing Err and error code every 3
seconds. Clear by dissconnecting the power supply
at the PC board and reconneting, or press NEXT and
REGEN simultaneously for 3 seconds.
Regeneration, Low Battery Voltage and Error Screens
Button Operation and Function
Scrolls to the next display.
Changes variable being displayed.
Key sequence to lock and unlock program settings.
Holding for 3 seconds initiates a control reset. The software version is displayed and the piston returns to
the home/service position, resynchronizing the valve.
Pressing once and releasing will schedule a regeneration at the preset delayed regeneration time.
Pressing again and releasing will cancel the regeneration.
Pressing and holding for 3 seconds will initiate an immediate regeneration
Pressing while in regeneration will advance to the next cycle.
Pressing in the program levels will go backwards to the previous screen
Cycle Range of times (min.)
1. Backwash 1st (upow)
2. Regenerant Draw/Slow Rinse (downow)
3. Backwash 2nd (upow)
4. Fast Rinse (downow)
5. Regenerant Rell (with treated water)
6. Service (downow)
1 - 95
1 - 180
1 - 95
1 - 95
0.1 - 99.9 or OFF
Regeneration Cycles and Times
The user can initiate manual regeneration. The user has the option to request the manual regeneration at the delayed regeneration
time or to have the regeneration occur immediately:
1. Pressing and releasing REGEN. “ ” will ash towards “Regen” on the display and the regeneration will occur at the delayed
regeneration time. The user can cancel the request by pressing and releasing REGEN.
2. Pressing and holding REGEN for approximately 3 seconds will immediately start the regeneration. The user cannot cancel this
request, except by resetting the control by pressing NEXT and REGEN simultaneously for 3 seconds.
Low Battery Voltage Screen
Display is shown when the voltage level of the battery pack is below a minimum level.
The valve does not have enough power to regenerate when this display is shown.
When the battery is sufciently charged, this display will disappear and regeneration
will be permitted to occur as programmed.
When Step 2CS is set to 1.0T, force an immediate tank transfer without entering regeneration after tank
swap, Days/Capacity Remaining Status is retained for each tank until next regen.

Page 8 SD Manual
User 1
Typical user display. If volume is selected in Conguration Settings Step
4CS, shows volume remaining to regeneration. If volume is not selected in
Conguration Settings Step 4CS, this screen will not be shown. If a meter is not
used this display will not change.
User 2
Displays number of days to next regeneration.
User 3
Displays ow rate in gallons per minute. If a meter is not used this display will be
shown but 0 will be displayed.
This screen will not be shown if 7 day or 28 day is selected in Conguration
Settings Step 4CS. With 1.0T set in Conguration Settings Step 2CS, an “A” or
“B” will also be shown in this display to indicate the tank currently in Service.
User 5
Shows current time.
Setting Time of Day
Push NEXT until time of day screen is displayed. Press and hold
 or  until the SET indicator is displayed, and the hour ashes.
Press  or  until the correct hour is displayed.
Then press NEXT. The minutes will ash. Press
 or  until the correct minute is displayed.
Press NEXT to return to the Display Screens. Time of day should
only need to be set after power outages lasting more than 8 hours,
if the battery has been depleted and a power outage occurs, or
when daylight saving time begins or ends. If a power outage
lasting more than 8 hours occurs, the time of day will ash on and
off which indicates the time of day should be reset. If a power
outage lasts less than 8 hours and the time of day ashes on and
off, the time of day should be reset and the battery replaced.
User Displays
General Operation When the system is operating, one of ve displays may be shown. The display will
be turned off to conserve energy during normal operation. Pushing any button
will activate the display for approximately 20 seconds. While the display is active,
control status displays can be viewed, programming levels can be set as desired or
regeneration can be requested. During programming the display will be available
for approximately 5 minutes.
User 4
Displays total ow in gallons since last reset. If a meter is not used this display
will be shown but 0 will be displayed. This screen will not be shown if 7 day or 28
day is selected in Conguration Settings Step 4CS.
PRESS  FOR 3 SECONDS TO RESET TO 0.

Page 9 SD Manual
Conguration Settings
Step 1CS – Press  and simultaneously for 5 seconds and release. If screen in Step 2CS does not appear,
the lock on the valve is activated. To unlock press , NEXT, REGEN, in sequence, then press  and 
buttons simultaneously for 5 seconds and release.
Step 2CS – Choose 1.0 for 1”, 1.25 for 1.25”, 1.5 for 1.5”, 2.0 for 2”, 1.0T for 1” twin valve. Press NEXT
to go to Step 3CS. Press REGEN to exit Conguration Settings.
Step 5CS – Press  or to select to regenerate
• immediately on 0
• rES (reserve capacity is automatically estimated and regeneration occurs at a delayed time)
• or dELY (reserve capacity is not automatically estimated and regeneration occurs at a delayed time)
Immediately on 0 or rES can only be selected if Volume (gallons) was selected in Step 4CS and a meter must
be installed.
Delay is the only option for the other Step 4CS selections.
With 1.0T set in Step 2CS, rES will not be available.
Press NEXT to go to Step 6CS. Press REGEN to return to previous step.
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 5CS
EXIT TO
DISPLAY
SCREENS
Step 4CS – Press  or to select one of the following:
• If Volume (gallons) is selected the regeneration will occur after the specic volume has been used or on the
day override (if selected) whichever comes rst.
• If 28/Volume (gallons) is selected the regeneration will occur on the day (1 through 28) selected in Installer
Display Settings. If a meter is not used the total ow and ow rate user displays and the volume display in
Diagnostics will be shown as 0.
• If 7/Volume (gallons) is selected the regeneration will occur on the selected day(s) of the week (see
instructions contained in Installer Display Settings). If a meter is not used the total ow and ow rate user
displays and the volume display in Diagnostics will be shown as 0.
• If 28 is selected the regeneration will occur on the day (1 through 28) selected in Installer Display Settings.
The total ow and ow rate user displays and the volume display in Diagnostics will not be shown even if a
meter is used.
• If 7 is selected the regeneration will occur on the selected day(s) of the week (see instructions contained in
Installer Display Settings). The total ow and ow rate user displays and the volume display in Diagnostics
will not be shown even if a meter is used.
• With 1.0T set in Step 2CS, 28, 7, or 7/Volume will not be available.
Press NEXT to go to Step 5CS. Press REGEN to return to previous step.
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 5CS
EXIT TO
DISPLAY
SCREENS
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 5CS
EXIT TO
DISPLAY
SCREENS
Step 4CS
Step 3CS
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 5CS
EXIT TO
DISPLAY
SCREENS
Step 3CS – When 1.5 or 2.0 are selected, an additional screen will appear. It is used to select which size
ow meter is to be used with the valve, 1.5 or 2.0. Press NEXT to go to Step 4CS. Press REGEN to return to
previous step.
Step 5CS

Page 10 SD Manual
Step 6CS
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 5CS
EXIT TO
DISPLAY
SCREENS
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 5CS
EXIT TO
DISPLAY
SCREENS
Volume Volume
Step 6CS – Allows selection of one of the following
using or :
• the Control Valve to have a no hard water bypass: or
• the Control Valve to have a Separate Source during the
regeneration cycle.
Select OFF when none of these features are used.
Only use Clack No Hard Water Bypass Valves or
Clack Motorized Alternating Valves (MAV) with these
selections. Clack No Hard Water Bypass Valves (1” or
1.25” V3070FF or V3070FM) are not designed to be
used with the separate source mode.
Conguring the Control Valve for No Hard Water Bypass Operation:
Select “nHbP” for control operation. For no hard water bypass operation the three wire connector
is not used. Selection requires that a connection to MAV or a Clack No Hard Water Bypass Valve
is made to the two pin connector labeled MAV DRIVE located on the printed circuit board. If
using a MAV, the A port of the MAV must be plugged and the valve outlet connected to the B port.
When set to “nHbP”, the MAV will be driven closed before the rst regeneration cycle that is not
FILL or SOFTENING or FILTERING, and be driven open after the last regeneration cycle that is
not FILL.
NOTE: If the control valve enters into an error state during regeneration mode, the no hard water
bypass valve will remain in its current state until the error is corrected and reset.
Conguring the Control Valve for Separate Source Operation:
Select “SEPS” for control operation. For separate source operation, the three wire connector is not
used. Selection requires that a connection to a Clack Motorized Alternator Valve (MAV) is made
to the two pin connector labeled MAV DRIVE located on the printed circuit board. The C port of
the MAV must be connected to the valve inlet and the A port connected to the separate source used
during regeneration. The B port must be connected to the feed water supply. When set to “SEPS”,
the MAV will be driven closed before the rst regeneration cycle, and be driven open after the last
regeneration cycle.
NOTE: If the control valve enters into an error state during regeneration mode, the MAV will
remain in its current state until the error is corrected and reset.
Press NEXT to go to Step 7CS. Press REGEN to return to previous step.
Step 7CS
Selecting the use of an outside signal to initiate a regeneration:
Selection only matters if a connection is made to the two pin
connector labeled DP SWITCH located on the printed circuit board.
Following is an explanation of the options:
oFF - Feature not used.
on0 - If the dP switch is closed for an accumulative time of 2
minutes a regeneration will occur immediately.
dELy - If the dP switch is closed for an accumulative time of 2
minutes a regeneration will occur at the scheduled regeneration
time.
HoLd - If the dP switch is closed a regeneration will be prevented
from occurring.
Press NEXT to exit Conguration Settings. Press REGEN to return
to previous step.
Step 7CS
EXIT TO
DISPLAY
SCREENS
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 5CS
EXIT TO
DISPLAY
SCREENS
With 1.0T set in Step 2CS,
select a pre-service rinse
duration (in minutes) 1-20 or
OFF.

Page 11 SD Manual
Setting Regeneration Cycle Times
Step 1CT - Press NEXT and simultaneously for 5 seconds and release. If screen in Step 2CT
does not appear, the lock on the valve is activated. To unlock press , NEXT, REGEN,  in
sequence, then press NEXT and simultaneously for 5 seconds and release.
Step 3CT - Adjust the length of the backwash from 1-95 minutes using  or .
Press NEXT to go to Step 4CT. Press REGEN to return to previous step.
Step 4CT - Adjust the length of the regenerant draw from 1-180 minutes using  or .
Press NEXT to go to Step 5CT. Press REGEN to return to previous step.
Step 5CT - Adjust the length of the second backwash from 1-95 minutes using  or .
Press NEXT to go to Step 6CT. Press REGEN to return to previous step.
Step 6CT - Adjust the length of rinse from 1-95 minutes using  or .
Press NEXT to go to Step 7CT. Press REGEN to return to previous step.
Step 7CT - Adjust the length of ll from 0.1-99.0 minutes or OFF. WS2 valves are shipped
from the factory with a rell ow control of 2.2 gpm (8.3 lpm). All other control valves are
shipped from the factory with a rell ow control of 0.5 gpm (1.9 lpm).
Press NEXT to exit Regeneration Cycle Times. Press REGEN to return to previous step.
Step 2CT - Select between SOFTENING or FILTERING.
Press NEXT to go to Step 3CT, or if Soft was selected in Step 2CT and rES was selected in
step 5CS, the next display will require entry of the ion exchange capacity (in grains of hardness
as calcium carbonate for the system, based on test data) using or . Press NEXT after ion
exchange capacity is selected to go to Step 3CT.
Press REGEN to exit Regeneration Cycle Times.
Step 1CT
Step 3CT
Step 4CT
Step 5CT
EXIT TO
DISPLAY
SCREENS
Step 7CT
Step 6CT
Step 1CT
Step 3CT
Step 4CT
Step 5CT
EXIT TO
DISPLAY
SCREENS
Step 7CT
Step 6CT
Flow
Rate
AM
Time
Set
Volume
X1000
Regen
Backwash
Brine
Rinse
Fill
PM Days To
Regen
Step 2CT
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 5CS
EXIT TO
DISPLAY
SCREENS

Page 12 SD Manual
Step 2I - Volumetric capacity in gallons to regeneration.
Press NEXT to go to Step 3I or if Soft was selected in Step
2CT and rES was selected in step 5CS the next display will
require entry of the grains of hardness as calcium carbonate
per gallon using or . Default is 20 with value ranges from 1 to 150 grains. Note:
The grains per gallon can be increased if soluble iron needs to be reduced. Press
NEXT after hardness is selected to go to Step 3I.
Press REGEN to exit Installer Display.
Step 3I - Adjust day override from 1 - 28 or OFF. Press NEXT to go to Step 4I. Press
REGEN to return to previous step.
Step 4I - Use or to set the regen hour.
Press NEXT to go to Step 5I. Press REGEN to return to the previous step.
Installer Display Settings
Step 1I - To enter Installer Display press the NEXT and  buttons simultaneously for
5 seconds and release.
28 Day or 28/Volume (Gallons) selected in Conguration Settings Step 4CS
Step 1I - To enter Installer Display press the NEXT and
 buttons simultaneously for ve seconds and release.
Step 2I - Adjust days from 1 - 28. Press NEXT to go to
Step 3I. Press REGEN to exit Installer Display.
Step 3I - Use or to set time of the regen hour. Press
NEXT to go to Step 4I. Press REGEN to return to previous
step.
Step 4I - Use and to set the regen minutes. Press
NEXT to exit Installer Display. Press REGEN to return to
previous step.
One of three sets of displays will be shown depending on what was selected in Conguration Settings Step 4CS.
Volume (Gallons) selected in Conguration Settings Step 4CS
Step 5I - Use or to set the regen minutes. Press NEXT to exit Installer Display.
Press REGEN to return to previous step.
Step 2I
Step 3I
Step 1I
Step 4I
Step 5I
EXIT TO
DISPLAY
SCREENS
Step 2I
Step 3I
Step 1I
Step 4I
EXIT TO
DISPLAY
SCREENS

Page 13 SD Manual
Step 3I - Scroll through days 1 to 7 using the NEXT
button. Use or to turn regen on or off for each
individual day (regen indicator on means regeneration
will happen). After completing the 7th day, press NEXT
to go to Step 4I. Press REGEN to go to previous display.
Step 4I - Use or to set the regen hour.
Press NEXT to go to Step 5I. Press REGEN
to go to previous display.
7 Day or 7/Volume (Gallons) selected in Conguration Settings Step 4CS
Step 1I - To enter Installer Display press the NEXT
and  buttons simultaneously for 5 seconds and
release.
Step 2I - Use or to set the current day of the week.
Default = 2 (Monday)
1 = SUNDAY
2 = MONDAY
3 = TUESDAY
4 = WEDNESDAY
5 = THURSDAY
6 = FRIDAY
7 = SATURDAY
Press NEXT to go to Step 3I. Press REGEN to exit
Installer Display.
Step 5I - Use or to set the regen
minutes. Press NEXT to exit Installer Display.
Press REGEN to return to previous display.
Step 2I
Step 3I
Step 1I
Step 4I
Step 5I
EXIT TO
DISPLAY
SCREENS

Page 14 SD Manual
Diagnostics
Step 1D - Press  and simultaneously for 5 seconds and release.
Then press  and simultaneously for 2 seconds and release.
If screen in Step 2D does not appear the lock on the valve is
activated. To unlock press , NEXT, REGEN, in sequence, then
press  and simultaneously for 5 seconds and release. Then
press  and simultaneously for 2 seconds and release.
Step 2D - Display shows the number of days since a regeneration
last occurred. Press NEXT to go to Step 3D. Press REGEN to exit
Diagnostics.
Step 3D - Display shows the volume of water treated in gallons
treated since the last regeneration. If Volume (gallons), 28/Volume
(gallons), or 7/Volume (gallons) was selected in Step 4CS and no
meter is installed this display will read 0. Press NEXT to go to
Step 4D. Press REGEN to return to previous step.
Step 4D - Display shows the days in service since start up. Press
NEXT to go to Step 5D. Press REGEN to return to previous step.
Step 5D - Display shows the total number of regeneration cycles
since start up. Press NEXT to go to Step 6D. Press REGEN to
return to previous step.
Step 1D
Step 2D
Step 3D
Step 4D
Step 5D

Page 15 SD Manual
Step 7D - Display shows the latest
measured voltage of the battery
pack. Pressing and holding  and
simultaneously for approximately
5 seconds will initiate a test of
voltage. (Normally this test is
automatically conducted at 12:00 am
daily.)
Press NEXT to go to Step 8D. Press
REGEN to return to previous step.
Step 8D - Display shows the daily
measured mA/hr charge of the
battery pack. An active Regen
Arrow indicates that a regeneration
cycle occurred on that day. Display
not viewed in SD control.
Press NEXT to go to Step 9D. Press
REGEN to return to previous step.
Step 7D
Step 8D
Step 9D - Display shows the present
measured charge current of the solar
panel, measured in mA. An active
Set Arrow indicates that the control
is currently determining whether to
activate the charging circuit. Active
Set and Fill Arrows indicate that the
charging circuit is currently activated.
Pushing  once temporarily turns
on the charging circuit, and activates
the SET and FILL arrows. Pushing
 temporarily turns off the charging
circuit. Display not viewed in SD
control.
Press NEXT to go to Step 10D. Press
REGEN to return to previous step.
Step 9D
Solar Panel Testing Output