Hellenbrand TS Series User manual

For Light Commercial Applications
TS SERIES
WATER CONDITIONERS
Apartment Buildings Laundries
Boiler Water Treatment Mobile Home Parks
Car Washes Motels and Hotels
Commercial Buildings Nursing and Rest Homes
Condominiums OfceBuildings
Factories Restaurants
Hospitals Schools

1. One-Inch or Inch and One-Half NPT Inlet Connec-
tion.
2. One-Inch or Inch and One-Half NPT Outlet Connection .
3. Stainless Steel Backplate will not rust or corrode.
4. Factory installed Drain Line Flow Control maintains
accurate backwash rates.
5. Solid Brass Valve assures durability and long life.
6. Self Cleaning Teon-coated Piston allows foreign
particles to pass through without damaging the unit.
It is hydraulically balanced to equalize pressure on
both sides of the piston, allowing it to shift smoothly
regardless of water pressure. Plastic spacers and rub-
ber seals protect the piston from sediment in water.
7. Separate“Time-ll”Briningwithaccurateowcontrols
allowsautomaticbrinetankrell.BrineTankRellRates
are easily adjustable on the cycle programmer.
8. Heavy-duty Drive Motor receives signal from timer to
efcientlydirectwaterowduringregeneration.Piston
shifts smoothly and quietly regardless of water pres-
sure.
9. TS Series Timer provides fully automatic, dependable
timing for regeneration. The Cycle Programmer regu-
lates all regeneration cycles which are easily adjustable.
For manual regeneration start, simply turn the service
indicator clockwise. No need to push any buttons or
reset timer. NOTE-Complete manual operation, without
electricity is also available.
10. Flow Director for mechanical meter applications ac-
curatelydirectsowevenunderlowowconditions.
Not shown in photo.
11. ToughSpaceAge,Corrosion-resistantplasticregistersow
even during power outages with mechanical meters.
Hellenbrand Means
Quality and Reliability
The only Waunakee in the world, a village of nearly 7,500 people in South Central Wisconsin, is the home of Hellenbrand
WaterConditioners.Waunakee,anIndiannamethatmeans“peacefulvalley”,istheidealsettingforacompanywith
neighborly, small town concern for its customers and dealers. Since it opened its doors in 1967, Hellenbrand has offered
somethingyourarelyndanywheretoday—well-designed,qualityproductsbackedupwithfast,reliableservice.Here
areseveralimportantbenetsthatgointoHellenbrandTSSeriesConditioners.
TS Series Conditioners use a top-mounted, one-inch or inch and one-half inlet and outlet solid brass valve with a motor -
driven,time-tested,hydraulically-balancedpistonandsealandspacerconcepttopilotserviceownotdependenton
waterpressure.It’sclean,direct-operating,andreliable.Theyhavefactory-wiredelectricalsystemstoassureeasyinstallation.
The TS Series offers you a choice of complete manual operation, fully-automatic time clock operation, mechanical meter
demand systems or microprocessor meter demand systems.
An optional new piston design is available which prevents hardwater by-pass during the regeneration cycle of the
softener.The“nohardwaterby-passpiston”willnottaketheplaceofanadditionallockoutcontrolvalveforalternating
purposes.
TS Series 1" OR 1-1/2" NPT Control Valve
(TS Series 1-1/2" Control With System Four 1" Econominder Meter Shown)
2
9
8
34
7
65
1
11

Specications
Pipe Size: 1" 1.5"
Flow Ranges (gpm): .7 - 40 1.5 - 75
Accuracy: +/- 5% +/- 5%
Features:
Volume Display in Gallons
Hardness Display in Grains per Gallon
System Capacity Display in Kilograins
System Flow Rate Display in Gallons Per Minute
Totalizing Metering
Programmable Timed Auxiliary Output Relay
Fully Adjustable Regeneration Cycles
Program Lockout Protection
Adjustable Regeneration Times
Variable Reserve Capacity Based On Previous Water Usage History
Delayed or Immediate Regeneration
Calendar Day Override
System Diagnostic Displays
Microprocessor - Transformer supplied 115V Primary, 24V Secondary
ET Microprocessor Meter Controller
Regeneration Options
Manual control requires no electricity for operation. Opera-
tor must start and end the regeneration including backwash,
brine and rinse, and fast rinse times and manually return unit
toservice.Aoatvalveisusedtoregulatesaltusage.
Time clock control with either a 7 or 12 day timer, allows
the operator to preset regeneration time and frequency as
needed. A built-in manual override is included for increased
water usage times.
Water meter demand control systems are recommended for
those applications where daily water usage varies throughout
the year. Meter demand systems are available with either
mechanical or microprocessor based systems. Both types
of metering systems are available with either delayed or im-
mediate regeneration.
Econominder Meter
Specications
Pipe Size: 3/4" 1" 1-1/2"
Flow Ranges: .15-20 .7-40 1.5-70
Accuracy: ± 5% ± 5% ± 5%
Meter Gallon Ranges:
A) 3/4" Standard Range: 125 - 2,125 Gallons
Extended Range: 625 - 10,625 Gallons
B) 1" Standard Range: 360 - 5,100 Gallons
Extended Range: 1,800 - 25,200 Gallons
C) 1-1/2" Standard Range: 625 - 10,625 Gallons
Extended Range: 3,125 - 53,125 Gallons
A. MINERAL TANK: NSF Approved, UL Listed, Fiberglass
Reinforced Pressure Vessel Manufactured to Operate at 150
psi and 120 F.
B. DISTRIBUTOR SYSTEM: Hub & Lateral or Bottom Stack
Distributor System for Maximum Service Flow and Minimal
Pressure Loss.
C. MINERAL: FDAApproved, High Capacity Ion Exchange.
Resin has uniform and stable beads assuring long life, high
saltefciency,andmaximumhardnessremoval.
D. UNDERBEDDING: Gravel Underbedding assures full
usage of mineral bed and allows for a smooth and constant
waterowforserviceandregeneration.
E. BRINE TANK: High Density Polyethylene Brine Tank
has exceptional environmental stress crack properties. It will
not crack or rust out. Dust-tight covers keep out unwanted
impurities.
F. SALT GRID SYSTEM: Hellenbrand’sHighSaltGridSys-
tem allows for only a minimal of salt being wetted, helping to
eliminate problems from bridging salt.
G. SAFETY BRINE VALVE: An optional safety brine valve,
acts as a secondary shut-off in case of a failure with primary
shut-off.
TS Series
A
B
C
D
F
E
G
Typical Piping Installation
BRINE
TANK
RESIN
TANK
BRINE
LINE
DRAIN
LINE
POWER
CORD
OPTIONAL METER
MANUAL
SHUT-

RATED CAPACITY
RESIN PIPE SIZE LOW SALT MEDIUM SALT HIGH SALT FLOW RATE PEAK BWK
MODEL CU.FT. (INCHES) GRAINS/LBS GRAINS/LBS GRAINS/LBS CONT. 15 PSI 25 PSI GPM
TS-30-1 1.0 1" 19,000/6 28,000/10 32,000/15 15.0 20.0 2.0
TS-45-1 1.5 1" 28,500/9 42,000/15 48,000/22.5 16.0 22.0 2.4
TS-60-1 2.0 1" 38,000/12 56,000/20 64,000/30 20.0 26.0 3.5
TS-60-1.5 2.0 1.5" 38,000/12 56,000/20 64,000/30 31.4 43.0 3.5
TS-90-1 3.0 1" 57,000/18 84,000/30 96,000/45 19.0 26.0 4.0
TS-90-1.5 3.0 1.5" 57,000/18 84,000/30 96,000/45 30.2 41.7 4.0
TS-120-1 4.0 1" 76,000/24 112,000/40 128,000/60 20.0 27.0 5.0
TS-120-1.5 4.0 1.5" 76,000/24 112,000/40 128,000/60 33.2 45.2 5.0
TS-150-18-1 5.0 1" 95,000/30 140,000/50 160,000/75 21.0 28.0 7.0
TS-150-18-1.5 5.0 1.5" 95,000/30 140,000/50 160,000/75 36.0 49.0 7.0
TS-150-22-1 5.0 1" 95,000/30 140,000/50 160,000/75 22.0 29.0 9.0
TS-150-22-1.5 5.0 1.5" 95,000/30 140,000/50 160,000/75 41.5 55.3 9.0
TS-180-18-1 6.0 1" 114,000/36 168,000/60 192,000/90 20.0 27.0 7.0
TS-180-18-1.5 6.0 1.5" 114,000/36 168,000/60 192,000/90 34.0 47.0 7.0
TS-180-22-1 6.0 1" 114,000/36 168,000/60 192,000/90 21.0 28.0 9.0
TS-180-22-1.5 6.0 1.5" 114,000/36 168,000/60 192,000/90 40.0 53.6 9.0
TS-210-1 7.0 1" 133,000/42 196,000/70 224,000/105 20.0 27.0 9.0
TS-210-1.5 7.0 1.5" 133,000/42 196,000/70 224,000/105 38.5 51.9 9.0
TS-240-1.5 8.0 1.5" 152,000/48 224,000/80 256,000/120 42.0 56.0 12.0
TS-270-1.5 9.0 1.5" 171,000/54 252,000/90 288,000/135 41.0 54.8 12.0
TS-300-1.5 10.0 1.5" 200,000/60 280,000/100 320,000/150 40.5 54.0 12.0
OPERATING CONDITIONS
1. Water Pressure 30 - 100 psi.
2. Water temperature is not to exceed 110 F and cannot be subject to freezing conditions.
3. Limit of 2 ppm of Ferrous Iron. Add 3 grains of hardness per ppm of iron when sizing.
Product improvement designs are subject to change without notice.
4. Electrical requirements: 115Vac - 15 Amp Circuit.
TS-1.5" INLET OUTLET
SERIES HEIGHT WIDTH TWIN HEIGHT HEIGHT
MODEL (INCHES) (INCHES) (INCHES) (INCHES) (INCHES)
TS-60 63 37 56 56.5 57.5
TS-90 73 38 58 67.5 68.5
TS-120 73 46 68 67.5 68.5
TS-150
-180-18 76 46 68 69.0 70.5
TS-150
-210-22 75.5 52 80 65.5 70.5
TS-240 83 54 84 65.5 78.0
TS-270-300 83 54 84 73.5 78.0
TS Physical Specications
TS Capacity
TS-1.5” Series Dimensions
DEALER NAME:
Manufactured by: HELLENBRAND, INC.
404 Moravian Valley Rd
Waunakee, WI 53597
[phone] • FAX [phone]
www.hellenbrand.com 73-051
12/04-500
4/11/07-LBRY
MINERAL TANK BRINE TANK DRY SALT SHIPPING WEIGHT POUNDS WATER METER
MODEL (INCHES) (INCHES) STORAGE LBS SINGLE TWIN SIZE RECOMM.
TS-30-1 9 X 48 18 X 33 300 120 220 3/4"
TS-45-1 10 X 54 18 X 40 375 150 280 3/4"
TS-60-1 13 X 54 18 X 40 375 235 430 3/4" or 1"
TS-60-1.5 13 X 54 18 X 40 375 245 450 1"
TS-90-1 14 X 65 18 X 40 375 290 540 3/4" or 1"
TS-90-1.5 14 X 65 18 X 40 375 300 560 1"
TS-120-1 16 X 65 24 X 41 525 395 750 3/4" or 1"
TS-120-1.5 16 X 65 24 X 41 525 405 770 1"
TS-150-18-1 18 X 65 24 X 50 510 475 905 1"
TS-150-18-1.5 18 X 65 24 X 50 510 485 925 1" or 1.5"
TS-150-21-1 21 X 62 24 X 50 510 525 1005 1"
TS-150-21-1.5 21 X 62 24 X 50 510 535 1025 1" or 1.5"
TS-180-18-1 21 X 62 24 X 50 510 530 1015 1"
TS-180-18-1.5 21 X 62 24 X 50 510 540 1035 1" or 1.5"
TS-180-21-1 21 X 62 24 X 50 510 580 1115 1"
TS-180-21-1.5 21 X 62 24 X 50 510 590 1135 1" or 1.5"
TS-210-1 21 X 62 24 X 50 510 635 1230 1"
TS-210-1.5 21 X 62 24 X 50 510 645 1240 1" or 1.5"
TS-240-1.5 24 X 72 24 X 50 340 755 1465 1" or 1.5"
TS-270-1.5 24 X 72 24 X 50 340 810 1575 1" or 1.5"
TS-300-1.5 24 X 72 24 X 50 340 860 1675 1" or 1.5"