Helmholz 700-158-3dp02 User manual

Quick Start Guide DP/PN Coupler (V2)

Version

as of FW 2.00

www.helmholz.com

Quick Start Guide DP/PN Coupler2

Contents

1. Safety instructions 2

2. Introduction 3

3. Function of the DP/PN Coupler 3

4. Connection 4

5. Install GSD/GSDML le 5

6. Project planning of the PROFIBUS side 5

7. Project planning of the PROFINET side 8

8. Web interface of the DP/PN Coupler 11

9. LED status information 12

10. Technical data 13

BT-beipack-141

1. Safety instructions

Target audience

This description is only intended for trained personnel qualied in control and

automation engineering who are familiar with the applicable national standards.

For installation, commissioning, and operation of the components, compliance with

the instructions and explanations in this operating manual is essential. The specialist

personnel is to ensure that the application or the use of the products described

fullls all safety requirements, including all applicable laws, regulations, provisions,

and standards.

Intended use

The device has a protection rating of IP 20 (open type) and must be installed in an

electrical operating room or a control box/cabinet in order to protect it against

environmental inuences. To prevent unauthorized operation, the doors of control

boxes/cabinets must be closed and possibly locked during operation.

The consequences of improper use may include personal injury to the user or

third parties, as well as property damage to the control system, the product,

or the environment. Use the device only as intended!

Operation

Successful and safe operation of the device requires proper transport, storage,

setup, assembly, installation, commissioning, operation, and maintenance.

Operate the device only in awless condition. The permissible operating conditions

and performance limits (technical data) must be adhered to.

Retrots, changes, or modications to the device are strictly forbidden.

Quick Start Guide DP/PN Coupler 3

2. Introduction

This document explains the initial commissioning of the DP/PN Coupler

(700-158-3DP02, V2)

Further information can be found in the manual. You can nd this at www.helmholz.com

or scan the QR code directly.

3. Function of the DP/PN Coupler

With the DP/PN Coupler, a simple and uncomplicated connection of PROFIBUS

to PROFINET networks is possible. The DP/PN Coupler allows data transmission

between the PROFIBUS master and the PROFINET controller and is planned both on

the PROFIBUS and PROFINET sides as a slave (device).

Received input data on one of the network sides is made available as output data to

the other network side. The IO data transfer takes place live and as quickly as possible

without additional handling blocks.

The maximum size of the transmitted data is 244 bytes of input data and 244 bytes of

output data (max. IO size of PROFIBUS-DP). Up to 16 slots for IO modules of 1 byte

and up to 64 words are available.

The incorporation into the PLC engineering tool is made possible by a GSD or GSDML

le, special conguration software isn’t necessary.

DP/PN Coupler

Dokumentation

SCAN

QR CODE

TO GET

MANUAL

Quick Start Guide DP/PN Coupler4

DP/PN Coupler

(700-158-3DP01)

X1 P2 X1 P1

Ext. V DC 18 ... 30 V

+ FE–

DP/PN Coupler

MAC:

00-00-00-00-00-00

– +

PS 1 PS 2

PWR

RUN

PB PN

CFG

PROFIBUS connection

Operation LEDs (see page 10)

Port 1, port 2

PROFINET connection

DIP switch for

PROFIBUS address

Redundant power supply

PS 1/PS 2

MAC address of the

PROFINET connection

Note: The housing has no connection to earth. Please connect the funcitional earth

Terminal (FE) correctly with the reference potential.

4. Connection

The RJ45 “X1 P1” and “X1 P2” socket is for the connection of the PROFINET network.

The sub-D socket is for the connection of the PROFIBUS network.

The DP/PN Coupler must be supplied with 24 V DC at the wide range input 18 ... 30 V DC

via the provided connector. The power supply is designed redundantly. At least a supply

path PS 1 or PS 2 must be connected.

Quick Start Guide DP/PN Coupler 5

5. Install GSD/GSDML le

Please download the GSD and GSDML les from www.helmholz.com or scan the

QR code.

For the PROFIBUS side, the GSD le (“HELM1130.gsd”), for the PROFINET side, the

GSDML le (“GSDML-V2.34-Helmholz-DP-PN-coupler-______.xml”) is required.

Install both les in the engineering tool so that both are available for conguration.

DP/PN Coupler

GSD / GSDML les

SCAN

QR CODE

TO GET

GSD-/GSDML

6. Project planning of the PROFIBUS side

6.1 Setting the PROFIBUS address

The PROFIBUS address of the DP/PN Coupler can be set using the DIP switch of the

device (see sketch).

The DIP switch is a toggle switch. If the upper toggle is pressed, the respective positi-

on or bit is ON. If the bottom toggle is pressed, the respective position or bit is OFF.

Please note that the button CFG being ON will cause the PROFIBUS address to be

determined by the project/software. Put the button CFG to OFF (see sketch) in order

to determine the PROFIBUS address using the DIP switch.

A changed address is only adopted following a restart of the device.

DP/PN Coupler

(700-158-3DP01)

X1 P2 X1 P1

Ext. V DC 18 ... 30 V

+ FE–

DP/PN Coupler

MAC:

00-00-00-00-00-00

– +

PS 1 PS 2

PWR

RUN

PB PN

CFG

OFF

Quick Start Guide DP/PN Coupler6

6.2 Conguration of the PROFIBUS side

In order to be able to use a DP/PN Coupler in the project, select this in the hardware

catalog following installation and add it to the project.

The DP/PN Coupler can be found in the hardware catalog under “Other eld devices

-> PROFIBUS-DP -> Gateway -> HELMHOLZ -> DP/PN Coupler V2”.

Connect the PROFIBUS network of the PROFIBUS CPU with the DP/PN Coupler.

Now insert the desired IO modules into the plug points. IO modules for 1, 2, 4, 8,

16, 32, 64 Bytes and 64 words are available for input and output.

Consistent modules are also available as modules. In the process, the bytes are

always transferred completely consistently between the PROFINET and the PROFIBUS

sides.

Note: Please note that,the sequence and the sizes of the modules must always be selected

to be consistent with the modules on the PROFINET side. A 2-byte input module in the slot

1 of the PROFIBUS side requires a 2-byte output module in the slot 1 of the PROFINET side!

Quick Start Guide DP/PN Coupler 7

6.3 Parameters of the PROFIBUS side

Diagnostic failure PS1/PS2: Send a diagnostic message to the PLC if the power

supply fails at PS1 (left side) or PS2 (right side).

Data validity display DIA: The validity of the data is displayed in the least signicant

bit (bit 0) of the rst input byte.

0 = Data could not be transferred.

1 = All data are valid.

Data validity diagnosis: Sending a diagnostic message to the PLC if the data is

not valid.

Quick Start Guide DP/PN Coupler8

7. Project planning of the PROFINET side

The DP/PN Coupler can be found in the hardware catalog under “Other eld devices ->

PROFINET IO -> Gateway -> Helmholz GmbH & Co. KG -> Helmholz DP/PN Coupler”.

Select the entry “DP/PN Coupler V2“.

Provide the DP/PN Coupler with a PROFINET name under “General”. Connect the

PROFINET network of the PROFINET CPU with the DP/PN Coupler.

Now insert the desired IO modules into the plug points. IO modules for 1, 2, 4,

8, 16, 32, 64 and 128 bytes are available for input and output. Combined IN/OUT

modules are also available.

Note: Please note that, the sequence and the sizes of the modules must always be

selected to be consistent with the modules on the PROFIBUS side. A 2-byte output

module in the slot 1 of the PROFINET side requires a 2-byte input module in the slot 1 of

the PROFIBUS side!

Quick Start Guide DP/PN Coupler 9

7.1 Parameters of the PROFINET side

Diagnostic PS1/PS2 failure: Sending of a diagnostic message to the PLC in the event

of a power supply failure to PS1 (left side) or PS2 (right side).

Data validity display DIA: The validity of the data is displayed in the bit with the

lowest value (Bit 0) of the rst input byte of the

corresponding PROFINET side.

0 = data could not be transmitted.

1 = data is all valid.

Diagnostic data validity: Sending of a diagnostic message to the PLC when the

data is not valid.

Status webpage: Display of webpage.

Quick Start Guide DP/PN Coupler10

7.2 Assign a PROFINET device name to the DP/PN Coupler

When the conguration of the DP/PN Coupler has been completed in the hardware

congurator of the engineering tool, it can be loaded into the PLC.

In order that the DP/PN Coupler can be found by the PROFINET controller, the

PROFINET device name must be assigned to the DP/PN Coupler. To this purpose,

use the function “Assign device name”, which you can access in the Ofine menu

with the right mouse button when the DP/PN Coupler is activated.

With the “Update list” button, the network can be browsed for PROFINET partici-

pants. The PROFINET device name can be assigned to the device with “Assign name”.

The clear identication of the DP/PN Coupler is ensured here by the MAC address of

the device. The MAC address of the device can be found on the device front of the

DP/PN coupler.

The Helmholz IPSet tool, which can be downloaded at no charge from the Hemholz

website, can also be used to set the PROFINET name.

If the DP/PN Coupler has been assigned the correct name, it is recognized by the

PLC and congured. If conguration has taken place correctly, the PROFINET “BF”

LED should be off.

If conguration has also taken place correctly on the PROFIBUS side, the PROFIBUS

“BF” LED should also be off. When both network sides have been congured appro-

priately (number and size of the IO areas agree), the “SF” LEDs on both sides should

also be out on both sides and data transmission be underway.

DP/PN Coupler

IPSet

SCAN

QR CODE

TO GET

FIRMWARE

Quick Start Guide DP/PN Coupler 11

8. Web interface of the DP/PN Coupler

The web interface of the DP/PN coupler provides an overview of the status and the

conguration of the device, as well as the possibility to perform a rmware update.

Please download the current rmware from www.helmholz.com or scan the QR code.

Note: Calling the web page can inuence the transmission performance of the DP/PN-Coupler.

DP/PN Coupler

Firmware

SCAN

QR CODE

TO GET

FIRMWARE

Quick Start Guide DP/PN Coupler12

9. LED status information

PB (PROFIBUS) PN (PROFINET)

SF (red)

Off Conguration correct Conguration correct

On There is no conguration, the PROFINET conguration does not

agree with the PROFIBUS conguration, or a diagnosis exists.

There is no conguration, the PROFIBUS conguration does not agree with

the PROFINET conguration, or a diagnosis exists.

Flashing - PROFINET function “LED ashing” for nding the device is being carried out

BF (red)

Off The device is congured The device is congured

On The device has no conguration, the PROFIBUS address is incor-

rect, or there is no connection with the PROFIBUS master.

The device has no conguration, the PROFINET device name is incorrect,

or there is no connection with the PROFINET controller.

Flashing - PROFINET function “LED ashing” for nding the device is being carried out

MT (yellow)

Flashing A rmware update is being carried out A rmware update is being carried out

PWR

On PS1 Power supply present PS2 Power supply present

RUN (orange)

Off Firmware or device defective. Please contact Support

On The device is ready to operate

RJ45 LEDs X1 P1/ X1 P2

Link (green) Connected

Act (orange) Data transfer at the port running

Quick Start Guide DP/PN Coupler 13

10. Technical data

Order no. 700-158-3DP02

Article name DP/PN Coupler

Scope of delivery DP/PN Coupler, Quick Start Guide

PROFINET interface

-Protocol PROFINET IO Device as dened in IEC 61158-6-10

-Transmission rate 100 Mbps full duplex

-Number of congurable slots 16

-Connection 2x RJ45, integrated switch

-Features Media Redundancy Protocol (MRP), automatic addressing, topology detection (LLDP, DCP),

diagnosis alarm, conformance class B

PROFIBUS interface

-Transmission rate max. 12 Mbps, autom. detection

-Protocol PROFIBUS-DP

-I/O image size max. 244 bytes of input / 244 bytes of output data

-Connection 9-pin D-sub female connector

Status indicator 9 LEDs function status

4 LEDs Ethernet status

Voltage supply 24 V DC (18 ... 28 V DC)

Current draw Max. 200 mA

Power dissipation Max. 5W

Dimensions (D x W x H) 35 mm x 58 mm x 72 mm

Weight Approx. 135 g

Ambient temperature 0 °C to 60 °C

Transport and storage temperature -20 °C to 80 °C

Protection rating IP 20

Certications CE

Quick Start Guide DP/PN Coupler14

Quick Start Guide DP/PN Coupler 15

Note:

The contents of this Quick Start Guide have been checked by us so as to ensure that they match the hardware and software described.

However, we assume no liability for any existing differences, as these cannot be fully ruled out.

The information in this Quick Start Guide is, however, updated on a regular basis. When using your purchased products, please make sure to use the latest version of this Quick Start

Guide, which can be viewed and downloaded on the Internet at www.helmholz.de.

Our products contain open source software, among others. This software is subject to the respectively relevant license conditions. We can send you the corresponding license condi-

tions, including a copy of the complete license text together with the product. They are also provided in our download area of the respective products under www.helmholz.de.

We also offer to send you or any third party the complete corresponding source text of the respective open source software for an at-cost fee of 10.00 Euro as a DVD upon request.