Henny Penny 581 Programming manual

This section provides troubleshooting information in the form
of an easy to read table.
If a problem occurs during the first operation of a new fryer,
recheck the installation per the Installation Section of this
manual.
Before troubleshooting, always recheck the operation pro-
cedures per Section 3 of this manual.
To isolate a malfunction, proceed as follows:
1. Clearly define the problem (or symptom) and when it
occurs.
2. Locate the problem in the Troubleshooting table.
3. Review all possible causes. Then, one-at-a-time work
through the list of corrections until the problem is solved.
4. Refer to the maintenance procedures in the Maintenance
Section to safely and properly make the checkout and
repair needed.
If maintenance procedures are not followed correctly,
injuries and/or property damage could result.

Product Color Not
Correct:
A. Too Dark
B. Too Light
C. Product
Greasy
Temperature too high.
Shortening too old.
Shortening too dark.
Breading product too far
in advance.
Wrong cook button
pushed.
Temperature too low.
Fryer incorrect preheat.
Slow fryer heat-up/
recovery.
Wrong cook button
pushed.
Shortening old.
Temperature too low.
Wrong cook button
pushed.
Cookpot overloaded.
Product not removed from
cookpot immediately after
depressurization.
Check temperature setting
in the program mode. See
section on programming.
Remove and replace defec-
tive probe.
Change shortening.
Filter shortening.
Change shortening.
Bread product closer to
actual frying period.
Be sure to select the
correct product to be
cooked.
e Check temperature setting.
a Remove and replace defec-
tive probe.
Allow proper preheat time.
Refer to heating elements
in the maintenance section.
Be sure to select the
correct product to be
cooked.
Replace shortening.
Check temperature setting.
Temperature not recovered
when product was dropped
in cookpot.
Remove and replace defec-
tive probe.
Be sure to select the
correct product to be
cooked.
Reduce cooking load.
Remove product
immediately after
depressurization of the
eookpot.

B. Too Light
C. Product
Greasy
D. Spotted
Product
Temperature too low.
Fryer incorrect preheat.
Slow fryer heat-up/
recovery.
Wrong cook button
pushed.
0 Shortening old.
Temperature too low.
0 Cookpot overloaded.
Product not removed from
cookpot immediately after
end of cycle.
Improper separation of the
product.
Breading not uniform on
the product.
Burned breading particles
on product.
Product sticking together.
Check temperature setting.
Remove and replace defec-
tive probe.
0 Allow proper preheat time.
* Refer to heating elements
in the maintenance section.
@Be sure to select the
correct amount of product
to be cooked.
e Replace shortening.
@Check temperature setting.
e Temperature not recovered
when product was dropped
in cookpot.
e Remove and replace defec-
tive probe.
0 Reduce cooking load.
0 Remove product
immediately after end of
cycle.
Load product into basket
properly.
Sift breading regularly.
Separate product during
breading.
Filter the shortening more
frequently.
Separate product prior to
pressure cooking.

E. Dryness of
Product
Product Flavor
(Taste):
A. Salty Taste
urned Taste
6. Bland Taste
Moisture loss prior to
cooking.
Overcooking the product.
Low operating pressure.
Wrong cook button pushed.
Breading mixture is too
salty.
Incorrect choice of
breading.
Burned shortening flavor.
Cookpot not properly
cleaned.
aw product not fresh.
Breading mixture incorrect
for product (spice content
too low).
Cooking temperature too
high (spice flavors lost).
Reduce cooking time.
Reduce cooking
temperature.
Cheek pressure gauge
reading, check for pressure
leaks.
Be sure to select the
correct product to be
cooked.
Sift breading after each
use.
Incorrect breading mixture.
Discard old breading.
Use breading designed for
the desired product.
Replace shortening.
Drain and clean cookpot.
Use fresh raw products.
Use breading designed for
desired product.
Check temperature.

D. Rancid Taste Replace shortening, and
follow recommended care
and use of shortening.
Replace shortening.
Use compatible products,
and follow recommended
care and use of shortening.
General:
A. Meat
Separation
From Bone
B. Bone Color
Not Proper
6. Breading Falh
Off
D. Product
Sticking
Together
Shortening too old.
Non compatible products
cooked within the same
shortening.
Infrequent filtering.
Raw product not fresh.
Incorrect meat cut.
Overcooking.
Product not fresh.
Using frozen product (black
bone).
Improper processing of
product (black bone).
Product not thoroughly
cooked (red bone).
Incorrect breading
procedures.
Product partially frozen.
Product breaded too long
prior to cooking.
Improper loading
procedure.
Wrong cook button pushed.
Replace shortening, and
follow recommended care
and use of shortening.
Use fresh product.
Use correct meat cutting
procedures.
Check cooking time.
Use fresh product.
Use fresh product.
Use proper processing
procedure for product.
Check cooking time.
Check cooking temperature.
Use correct breading
procedure.
Thoroughly thaw the
product, before breading.
Refer to breading and
frying instructions.
Properly load product per
loading procedures.
Be sure to select the
correct product to be
cooked.

With switch in
POWER position,
the fryer is com-
pletely inoperative
(NO POWER)
Pressure will not
exhaust at end of
cooking cycle.
Operating
pressure too high
Open circuit.
Exhaust line from solenoid
valve to condensation tank
clogged.
Solenoid valve clogged.
Dead weight clogged.
Check to see that unit is
plugged in.
Check the breaker or fuse
at supply box.
Check control panel fuses
(electric model only).
Check voltage at wall
receptacle.
Check MAIN POWER
switch. Replace if defective.
Check cord and plug.
Turn unit off and allow
fryer to cool to release
pressure from cookpot;
clean all pressure lines,
exhaust stacks, and conden-
sation tank.
Check and clean solenoid
valve per Maintenance
Section on Solenoid Valve.
Turn unit off and allow
fryer to cool to release
pressure from cookpot;
remove dead weight and
clean.

Henny Penny Model 581
Problem Cause Correction
LID/PRESSURE SECTION (Continued)
•Exhaust line to stack clogged • Clean exhaust line to stack.
DO NOT OPERATE UNIT
IF HIGH PRESSURE
CONDITIONS EXIST,
SEVERE INJURIES AND
BURNS WILL RESULT.
Place the Power/Pump
switch in the “OFF”
position immediately. Release
the pressure by allowing unit
to cool. The pressure will
then drop. Do not resume use
of unit until cause of high
pressure has been found
and corrected.
Pressure does not • Not enough product in fryer • Place proper quantity of
build or product not fresh. fresh product within
cookpot to generate steam.
• Metal shipping spacer not • Remove shipping spacer.
removed from dead weight. See Unpacking Section.
• Lid open or not latched. • Close and latch lid.
• Solenoid valve leaking or • Check or clean solenoid
not closing. valve per maintenance
section on the solenoid
valve.
• Dead weight valve leaking. • Repair per maintenance sec-
tion on operating valve.
• Pressure not programmed. • Check programming.
• Lid gasket leaking. • Reverse gasket or lid needs
adjusted. See Sections 5-10
& 5-13.
1201 4-7

Henny Penny Model 581
Problem Cause Correction
LID/PRESSURE SECTION (Continued)
• Safety relief valve leaking. • Check and replace if
necessary per maintenance
section on the relief valve.
• Pressure pad broken or crushed. • Replace pressure pads.
Lid won’t move • Cable on Counterweight • Put cable on Counterweight
up or down loose or broken per section on
Counterweight Cable.
• Check operation of • Make proper adjustments.
counterweight carriage in
rear of cooker.
HEATING OF SHORTENING SECTION
Shortening will • Blown fuse or tripped • Reset breaker or replace
not heat circuit breaker at supply fuse.
box or control panel.
• Blown fuse at control panel. • Check fuse per Main-
tenance Section on fuses
• Faulty Cook/Pump switch. • Check Cook/Pump switch
per Maintenance Section on
Cook/Pump switch.
• Faulty Cord and Plug. • Check cord and plug and
power at wall receptacle.
• Faulty contactor. • Check contactor per
Maintenance Section on
contactors.
• Faulty Drain Switch. • Check drain switch per
Maintenance Section on
Drain Switches.
• Faulty PC board. • Remove and replace control
panel.
• Faulty high limit control • Check high limit control
switch. switch per Maintenance
Section on High Limits.
4-8 1201

Heating of
shortening too
slow (Electric
Model)
Shortening
overheating
(Electric Model)
Foaming or boil-
ing o,ver of
shortening
Low or improper voltage.
Weak or burnt out
element(s).
Points in contactor bad.
Wire(s) loose.
Burnt or charred wire
connection.
Check shortening
temperature.
Check contactor for not
opening.
Faulty PC Board.
Faulty probe.
Use a meter and check the
receptacle against data
plate.
Check heating element(s)
per Maintenance Section on
Heating Elements.
Check contactor per
Maintenance Section on
Contactors.
Tighten.
Replace wire and clean
connectors.
Check temperature setting
in the program mode.
Check faulty contactor per
Maintenance Section on
Contactors.
Remove and replace control
panel.
Remove and replace probe.
Water in shortening.
Condensation line stopped
up.
Improper or bad
shortening.
Improper filtering.
At end of cooking cycle,
drain shortening and clean
cookpot. Add fresh
shortening.
Remove and clean conden-
sation line.
Use recommended
shortening.
Refer to the procedure
covering filtering the
shortening.

Shortening will
not drain from
cookpot
Shortening leaking
through drain
valve.
Cold zone full of cracklings.
Improper rinsing after
cleaning the fryer.
Too much stirring.
Drain valve clogged with
crumbs.
Drain valve will not open by
pulling the knob.
Obstruction in drain.
Faulty drain valve.
Filter shortening.
Clean and neutralize the
cookpot. Rinse with vinegar
to remove the alkaline, then
rinse with hot water and
dry cookpot.
Only stir on initial heat-up.
Open valve - push cleaning
brush through drain open-
ing from inside of cookpot.
Replace cotter pins in valve
coupling.
Remove obstruction.
Replace drain valve.

The following guide requires voltage to be present when troubleshooting the control. When
the guide refers to connecting pins on the power connection, unplug the power connector
from the board and refer to the attached illustration. These are numbered 1 through 9.
Using a strand of #16 gauge wire, connect the pins as numbered in the troubleshooting
guide. Extreme caution must be taken when connecting these pins to avoid control board
damage or electrical shock.
With switch in COOK position, the fryer is
completely inoperative (no power switch light).
With switch in COOK position, the fryer is
completely inoperative (power switch light on,
pump works).
Control operative - all lights on - primary
contactor engages - no heat or pressure.
Control operative - all lights on - no heat or
pressure - primary contactor does NOT
engage.
Control operative - all lights on - has pressure
- no heat.
Control operative - all lights on - heat on - no
pressure - pressure light OFF.
Control operative - all lights on - heat on - no
pressure - pressure light ON.
Check to see if unit has voltage.
Check fuses.
Defective power switch.
+SCheck voltage on pins 1 and ‘7on the power
connector, 10 VAC.
If voltage is present, check fuse on control
board.
@If fuse is defective, replace fuse.
Check 5 amp fuse located on heat shroud -
fuse OK.
Check voltage from center of fuse to ground
- 208/240 VAC.
Defective transformer.
Connect pins 4 and 6 on the power
connector.
If contactor engages - replace control boarcJ
If contactor does not engage, replace
contactor.
Connect pins 3 and 6 on the power
connector.
If solenoid engages - defective control
board.
If solenoid does not engage - defective
solenoid coil - 2081240VAC.
Check programming

Error message E-5 display reads HI.
Error message E-6.
Error message E-10.
Error message E-41.
Read display temperature - if display
temperature reads HI, unplug power
connector from control board. If secondary
contactor stays engaged, change contactor -
if secondary contactor disengages, change
control board. If shortening temperature
reads normal - defective thermal sensor -
replace.
Defective thermal sensor.
Replace thermal sensor.
Reset manual high limit thermostat.
Depress timer switch.
Control must be completely reprogrammed.
If the power connector is making poor contact onto the board, an error message could be
read, or it might disable other components. When removing connector, look down into power
connector to see if the ramp connectors, inside the power connector, are not flat. If so,
they can be removed from the power connector, and bent back into proper position.