Henny Penny Evolution Elite EEE-153 User manual

TECHNICAL MANUAL
Henny Penny
Evolution Elite®
Reduced Oil Capacity Open Fryers
(Split Vat & Full Vat– Electric)
Model EEE-153
Model EEE-154

Model EEE-153, 154
TABLE OF CONTENTS
Section Page
Section 1. TROUBLESHOOTING...................................................................................1-1
1-1 Introduction..........................................................................................1-1
1-2 Safety....................................................................................................1-1
1-3 Troubleshooting....................................................................................1-2
1-4 Error Code Table ..................................................................................1-7
Section 2. INFO & FILTER BUTTON STATS.................................................................2-1
2-1 INFO Button Stats................................................................................2-1
2-2 FILTER Button Stats............................................................................2-1
Section 3. INFORMATION MODE..................................................................................3-1
3-1 Information Mode Details ....................................................................3-1
Section 4. Product Program Mode ....................................................................................4-1
4-1 Modifying Product Settings..................................................................4-1
Section 5. LEVEL 2 PROGRAMMING...........................................................................5-1
5-1 Special Program Mode.........................................................................5-1
5-2 Do Not Disburb....................................................................................5-10
5-3 Clock Set ..............................................................................................5-11
5-4 Data Logging, Heat Control, Tech, Stat & Filter Control Modes ........5-11
5-5 Tech Mode............................................................................................5-12
5-6 Stats Mode............................................................................................5-18
Section 6. MAINTENANCE SECTION...........................................................................6-1
6-1 Intoduction............................................................................................6-1
6-2 Maintenance Hints................................................................................6-1
6-3 Preventive Maintenance ......................................................................6-1
6-4 Control Panel and Menu Card Replacement........................................6-2
6-5 High Temperature Limit Control..........................................................6-3
6-6 Breakers................................................................................................6-7
6-7 Main Power switch...............................................................................6-8
FM06-046
Revised 10-6-11
911 i

Model EEE-153, 154
Section 6. MAINTENANCE SECTION (Continued)
6-8 Temperature Probe Replacement..........................................................6-8
6-9 Oil Channel Clean-Out.........................................................................6-10
6-10 Element Safety Switch .........................................................................6-11
6-11 Contactors.............................................................................................6-12
6-12 Solenoid Valves....................................................................................6-14
6-13 Filter Pump & Motor............................................................................6-16
6-14 JIB Pump..............................................................................................6-19
6-15 Express Filter PC Board.......................................................................6-19
6-16 Transformers.........................................................................................6-20
6-17 Filter Motor Relay................................................................................6-21
6-18 Drain Pan Switch..................................................................................6-22
6-19 Filter Beacon®.......................................................................................6-23
6-20 Oil Level Probes...................................................................................6-24
6-21 Drain Rod Switch.................................................................................6-26
6-22 Time-Delay-Relays...............................................................................6-27
Wiring Diagrams - 208/240V ..................................................................................6-29
Section 7. PARTS SECTION
7-1 Introduction..........................................................................................7-1
7-2 Genuine Parts .......................................................................................7-1
7-3 How To Order.......................................................................................7-1
7-4 Prices....................................................................................................7-1
7-5 Delivery................................................................................................7-1
7-6 Warranty...............................................................................................7-1
Spare Parts Lists
TABLE OF CONTENTS
Section Page
ii 911

Model EEE-153, 154
1-1. INTRODUCTION This section provides troubleshooting information in the form
of an easy to read table.
If a problem occurs during the first operation of a new fryer,
recheck the installation per the Installation Section of this
manual.
Before troubleshooting, always recheck the operation pro-
cedures per Section 3 of this manual.
409 1-1
SECTION 1. TROUBLESHOOTING
Where information is of particular importance or safety related,
the words DANGER, WARNING, CAUTION, and NOTICE
are used. Their usage is described below.
SAFETYALERT SYMBOL is used with DANGER,
WARNING, or CAUTION which indicates a personal
injury type hazard.
NOTICE is used to highlight especially important
information.
CAUTION used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
WARNINGindicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
DANGER INDICATES AN IMMINENTLY
HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, WILLRESULT IN DEATH OR
SERIOUS INJURY.
1-2. SAFETY

Model EEE-153, 154
1-3. TROUBLESHOOTING To isolate a malfunction, proceed as follows:
1. Clearly define the problem (or symptom) and when it
occurs.
2. Locate the problem in the Troubleshooting table.
3. Review all possible causes. Then, one-at-a-time work
through the list of corrections until the problem is solved.
4. Refer to the maintenance procedures in the Maintenance
Section to safely and properly make the checkout and
repair needed.
If maintenance procedures are not followed correctly,
injuries and/or property damage could result.
1-2 409

Model EEE-153, 154
Problem Cause Correction
POWER SECTION
With power switch in •Open circuit •Check to see that unit is plugged in
ON position, the fryer
is completely inoperative •Check the breaker or fuse
at supply box
(NO POWER) •Check voltage at wall receptacle
•Check MAIN POWER
switch; replace if defective
•Check cord and plug
• Check circuit breakers in fryer
409 1-3
•Blown fuse or tripped •Reset breaker or replace fuse
circuit breaker at supply
box or control panel
•Faulty power switch. •Check power switch
per maintenance section on
the power switch
•Faulty cord and plug •Check cord and plug
• Check power at receptacle
•Faulty drain switch •Check drain switch per
maintenance section on
drain switches
•Faulty PC Board •Remove and replace control panel
•High limit control switch tripped •Reset the high limit by using a
small screwdriver or Allen
wrench, gently pushing it into the
hole in the heating element hinge;
if high limit does not reset, high
limit must be replaced
HEATING OF SHORTENING SECTION
Oil will not heat

Model EEE-153, 154
Problem Cause Correction
HEATING OF SHORTENING SECTION (Continued)
•Drain valve open •Close drain valve
(Continued)
•Possible faulty temperature probe •Replace temperature probe
•Faulty contactor •Check contactor per maintenance
section on contactors
• Breaker on fryer tripped • Check breakers on fryer per
maintenance section on breakers
Oil heating too slow • Low or improper voltage • Use a meter and check the
receptacle against data plate
• Weak or burnt out element(s) • Check heating element(s) per
Element Replacement Section
• Points in contactor bad • Check contactor per
Contactor Replacement Section
• Wire(s) loose • Tighten
• Burnt or charred wire • Replace wire and clean
connection connectors
Oil • Programming wrong • Check temperature setting
overheating in the program mode
• Faulty PC board • Replace control board if heat
indicator stays on past ready
temperature
• Faulty temperature probe • Check probe calibration and
replace if temperature is off + 5
degress
• Check contactor for not • Check faulty contactor per
opening Contactor Replacement Section
1-4 409
Oil will not heat

Model EEE-153, 154
Problem Cause Correction
OIL LEVEL SECTION
Oil foaming or boiling over vat • Water in oil • At end of a Cook Cycle,drain vat
and clean vat; add fresh oil
• Improper or bad oil • Use recommended oil
• Improper filtering • Refer to the procedure
covering filtering the oil
• Bottom of vat full of crumbs • Filter oil
• Improper rinsing after • Rinse the vat thoroughly to remove
cleaning the fryer any cleaning agent in the vat
Oil will not drain from vat • Drain valve clogged with • Open valve, force cleaning brush
crumbs through drain
• Oil channel clogged • Access the clean-out plug on the
sides of the unit (see Oil Channel
Clean-out Section)
Oil leaking • Obstruction in drain • Remove obstruction
through drain valve
• Faulty drain valve • Replace drain valve
Vat is under-filled • JIB is low or empty • Fill the JIB
• JIB oil line is clogged or • Check JIB line
collapsed
• Filter pan needs cleaned • Clean filter pan and change pad
Bubbles in oil during • Filter pan not completely • Make sure filter pan return line is
entire filtering process engaged pushed completely into the receiver
on the fryer
• Filter pan clogged • Clean pan and change pad
• Damaged o-ring on filter • Change O-ring
line tube on fryer
409 1-5

Model EEE-153, 154
Problem Cause Correction
FILTER MOTOR SECTION
1-6 409
Filter motor runs but
pumps oil slowly
Filter motor will not run
“IS POT FILLED” filter error
prompt
“CHECK PAN” prompt
“FILTER PAN MISSING”
prompt appears
“CHANGE FILTER PAD”
prompt appears
• Filter line connections
loose
• Filter paper or pad clogged
• the thermal reset button on
the rear of the pump motor
is tripped
• All oil did not completely
return after a filter cycle
• Filter pad clogged
• Filter pan not completely
engaged
• Filter pan missing
• Filter pan interlock not
engaged
• Filter pad has not been
changed within a 24hr time
period; Main power switch
was turned off during filter
pad change
• Drain pan microswitch stuck
• Tighten all filter line
connections
• Change filter paper or pad
• Allow time for the motor to
cool and then, using a screw
driver, press hard against the
button until it clicks
• Have manager follow prompts
• Is JIB full? If not, fill JIB
• Replace filter pad/clean pan.
• Adjust filter pan
• Find pan and replace
• Adjust filter pan to engage
interlock
• Replace old filter pad with
NEW filter pad with main
power switch turned on.
*NOTE* 24/7 store replace
filter twice a day.
• Check microswitch
DISPLAYED PROMPT SECTION

Model EEE-153, 154
1-4. ERROR CODES In the event of a control system failure, the digital display
shows an error message. The message codes are shown in the
DISPLAY column below. A constant tone is heard when an er-
ror code is displayed, and to silence this tone, press any button.
DISPLAY CAUSE CORRECTION
“E-4” Control board Turn switch to OFF position, then turn switch back to ON;
overheating if display shows “E-4”, the control board is getting too hot;
check the louvers on each side of the unit for obstructions
“E-5” Oil Turn switch to OFF position, then turn switch back to ON;
overheating if display shows “E-5”, the heating circuits and temperature
probe should be checked
“E-6A” Temperature Turn switch to OFF position, then turn switch back to ON;
probe open if display shows “E-6A”, the temperature probe should be
checked
“E-6B” Temperature Turn switch to OFF position, then turn switch back to ON;
probe shorted if display shows “E-6B”, the temperature probe should be
checked
“E-10” High limit Reset the high limit by using a small screwdriver orAllen
wrench gently pushing it into the hole in the heating element
hinge; if high limit does not reset, high limit must be replaced
“E-18-A” Left level sensor open Turn switch to OFF position, then turn switch back to ON;
“E-18-B” Right level sensor open if display still indicates a failed sensor, have the connectors
“E-18-C” Both level sensors open checked at the control board; have sensor checked & replace if
necessory
“E-21” Slow heat recovery Have a certified service technician check the fryer for correct
voltage to the unit; have the contactors and heating element
checked; have unit checked for loose or burnt wires
409 1-7

Model EEE-153, 154
1-4. ERROR CODES (Continued)
DISPLAY CAUSE CORRECTION
“E-31” Elements are up Lower elements back into the vat
“E-41”, “E-46” Programming Turn switch to OFF, then back to ON; if display shows any
failure of these error codes, have the controls re-initialized; if error
code persists, have the control board replaced
“E-47” Analog converter Turn switch to OFF, then back to ON; if “E-47” persists,
chip or 12 volt have the I/O board, or the PC board replaced; if speaker
supply failure tones are quiet, probably I/O board failure; have the I/O
board replaced
“E-48” Input system Turn switch to OFF, then back to ON; have controlPC board
error replaced if “E-48” persists
“E-54C” Temperature input Turn switch to OFF, then back to ON; have control PC board
error replaced if “E-54C” persists
“E-60” AIF PC board not Turn switch to OFF, then back to ON; if “E-60” persists,
communicating have the 1.5 amp fuse on the AIF PC board checked;
with control PC have the connector between the PC boards checked;
board replace AIF PC board or control PC board if necessary
“E-70C” Drain valve Have the jumper wire checked on the PC board at
jumper wire drain switch interlock position
missing or
disconnected
1-8 409

Model EEE-153, 154
SECTION 2. INFO & FILTER BUTTON STATS
409 2-1
2-1. INFO BUTTON STATS Actual Oil Temperature
1. Press and the actual oil temperature shows in the
display, for each vat.
Set-point Temperature
2. Press twice and SP shows in the display, along with
the set-point (preset) temperature of each vat.
Recovery Information for each Vat
1. Press 3 times and REC shows in the left display and
the recovery time that oil temperature went from 250°F
(121°C) to 300°F (149°C) shows in the right display. For
example, means it took 5 minutes and
30 seconds for the oil temperature to recover to 300°F
(149°C) from 250°F (121°C).
If no buttons are pressed within 5 seconds in any of stats
modes, the controls revert back to normal operation.
Cook Cycles Remaining before Filtering
1. Press and release either button and the left display
shows “COOKS REMAINING” and the right display
showsthenumberofcookcyclesbeforethenextautofilter.
For example,
means after 3 more cook cycles on the left vat, the controls
asks the operator if they are ready to filter or not. But, 6
more cook cycles remain on the right vat.
Time and Date
2. Press either twice and ‘FILTERED” shows in the
diplays, along with the time-of-day and date of the last
filter.
REC 5:30
2-2. FILTER BUTTON STATS
REMA INING 3 6

Model EEE-153, 154
SECTION 3. INFORMATION MODE
This historic information can be recorded and used for opera-
tional and technical help and allows you to view the following:
• 1. E-LOG
• 2. LAST LOAD
• 3. DAILY STATS
• 4. OIL STATS
• 5. REVIEW USAGE
• 6. INPUTS
• 7. OUTPUTS
• 8. OIL TEMP
Not all Information Mode functions are discussed in this
section. To ensure proper operation of fryer, please
consult Henny Penny Corp. before changing any of these
settings. For more information on these functions, contact
Technical Support at 1-800-417- 8405, or 1-937-456-8405.
1. E-LOG (error code log)
Press and buttons at the same time and “*INFO
MODE*” shows in the display, followed by “1. E-LOG”.
Press and to exit Information Mode at any time.
Press and “A. (date & time) *NOW* show in displays.
This is the present date and time.
Press and if a error was recorded, “B. (date, time, and
error code information)” shows in display. This is the latest
error code that the controls recorded.
Press and the next latest error code information can be
seen.
Up to 10 error codes (B to K) can be stored in the E-LOG
section.
• 9. CPU TEMP
• 10. COMMUNICATION INFO
• 11. ANALOG INFO
• 12. ACTIVITY LOG
• 13. OIL LEVELS
• 14. PUMP VALVE INFO
• 15. AIF INFO
3-1. INFORMATION MODE
DETAILS
3-1 409

Model EEE-153, 154
2. LAST LOAD (Information on recent cook cycles)
Press and “2. LAST LOAD” show in displays.
Press a timer button or for the product you want to
view the cook data and the LED flashes.
Press button to start viewing the cook data.
For example, if the left LED is flashing, “PRODUCT
FRY L1” show in displays.
If the right LED is flashing, “PRODUCT FRY R2” show
in displays.
Press button to start viewing the cook data.
3-1. INFORMATION MODE
DETAILS (Continued)
FUNCTION DISPLAY EX:
Product (Last product cooked) PRODUCT FRY L1
Time of day the last Cook Cycle was started STARTED FEB 4 2:25P
Actual Elapsed cook Time (Real seconds) ACTUAL TIME 1:06
Programmed cook Time PROG TIME 1:00
Max Temp during Cook Cycle MAX TEMP 350°F
Min Temp during Cook Cycle MIN TEMP 313°F
Avg Temp during Cook Cycle AVG TEMP 322°F
Heat On (percentage) during Cook Cycle HEAT ON 45%
Ready? (Was fryer Ready before start?) READY? YES
When Cook Cycle was stopped: Early QUIT AT 0:10 REM
OR
After complete Cook Cycle *DONE* +6 SEC
Difference (%) between actual and ACT/PROG 1%
programmed cook time
409 3-2

Model EEE-153, 154
3-1. INFORMATION MODE
DETAILS (Continued) 3. DAILY STATS (Operational info of fryer for last 7 days)
Press and “3. DAILY STATS” show in displays.
Press button to start viewing the cook data.
Press the right to view data for other days of week.
Day this data was recorded for APR-30 TUE*
Number of Hours:Minutes the fryer was on (L/R) ON HRS TUE* 3:45
Number of times filtered (L/R) FILTERED TUE* 4
Number of times filter skipped (L/R) SKIPPED TUE* 4
Number of times oil added (L/R) ADD OIL TUE* 4
Number of times oil discarded (L/R) DISPOSE TUE* 0
Oil temperature recovery time (L/R) RECOVERY TUE*1:45
Total number of cook cycles that day (L/R) TOT CK TUE* 38
Number of cycles stopped before *DONE* QUIT CK TUE* 2
Cook Cycles for Product #1 TUE* COOK -1- 17
Cook Cycles for Product #2 TUE* COOK -2- 9
Cook Cycles for Product #3 TUE* COOK -3- 5
Cook Cycles for Product #4 TUE* COOK -4- 0
Cook Cycles for Product #5 TUE* COOK -5- 0
Cook Cycles for Product #6 TUE* COOK -6- 6
Cook Cycles for Product #7 TUE* COOK -7- 0
Cook Cycles for Product #8 TUE* COOK -8- 0
Cook Cycles for Product #9 TUE* COOK -9- 1
Cook Cycles for Product #0 TUE* COOK -0- 0
FUNCTION DISPLAY EX:
3-3 409

Model EEE-153, 154
4. OIL STATS (info of current oil and avg. of last 4 batches of oil)
Press and “4. OIL STATS” show in displays.
Press button to start viewing the cook data.
Press and hold a product button (1 to 4) to view the data from
one of the previous 4 batches of oil used.
Press to view oldest oil data: Ex: OIL-4 14 DAYS
Press to view 3rd oldest oil data: Ex: OIL-3 12 DAYS
Press to view 2nd oldest oil data: Ex: OIL-2 15 DAYS
Press to view previous batch of oil: Ex:OIL-1 13 DAYS
To obtain the most accurate oil information, use the
“3.DISPOSE” step in the Filter Menu (press and hold )
to drain the oil from the vat.
3-1. INFORMATION MODE
DETAILS (Continued)
Start date of new oil NEW OIL MAR-23
Number of days oil in use (L/R) OIL USE 4 DAYS
Number of filters on this oil (L/R) FILTERED 4
Number of times filter skipped (L/R) SKIPPED 0
Number of cook cycles on this oil (L/R) TOT CK 38
Average number of days per oil change (L/R) AVG DAYS
PER OIL CHANGE 13.8 DAYS
Average number cook cycles per oil change (L/R) AVG CKS PER
OIL CHANGE 388 CKS
FUNCTION DISPLAY EX:
409 3-4

Model EEE-153, 154
Day the usage data was previously reset SINCE APR-19 3:00P
Number of Hours the fryer was on (L/R) ON HRS 4
Number of times filtered (L/R) FILTERED 4
Number of times filter skipped (L/R) SKIPPED 0
Number of times oil added (L/R) ADD OIL 4
Number of times oil discarded (L/R) DISPOSE 1
Total number of cook cycles (L/R) TOT CK 38
Number of cycles stopped before *DONE* QUIT CK 2
Cook Cycles for Product #1 COOK -1- 17
Cook Cycles for Product #2 COOK -2- 9
Cook Cycles for Product #3 COOK -3- 5
Cook Cycles for Product #4 COOK -4- 0
Cook Cycles for Product #5 COOK -5- 0
Cook Cycles for Product #6 COOK -6- 6
Cook Cycles for Product #7 COOK -7- 0
Cook Cycles for Product #8 COOK -8- 0
Cook Cycles for Product #9 COOK -9- 1
Cook Cycles for Product #0 COOK -0- 0
Reset usage data:
Enter the Usage Code - 1, 2, 3 RESET USAGE /
on this step to zero out all the ENTER CODE ------
usage information
5. REVIEW USAGE(accumulated info since the data was reset)
Press and “5. REVIEW USAGE” show in displays.
Press button to start viewing the cook data.
FUNCTION DISPLAY EX:
3-5 409
3-1. INFORMATION MODE
DETAILS (Continued)

Model EEE-153, 154
6. INPUTS
Press and “6. INPTS” and “HDE” show in displays.
H = HIGH LIMIT - If “H” is present, the high limit is good. If “-”
shows then the high limit is tripped out (overheated) or discon-
nected.
D = DRAIN SWITCH - If “D” is present, the drain handle (when
applicable) is closed. If “-” shows then the drain is open or the
switch is faulty.
E = ELEMENT SWITCH - If “E” is present, the element switch is
good. If “-” shows in the display, the element is in the upright
position, or the switch is faulty.
Press button and an underscore (“_”) indicates the input is
not presently detected. A Checkmark (“” ) indicates the signal is
detecting a normal input. A blinking (“X”) indicates the signal is
presently detected, but is detected as a half-wave (partially failed)
input.
The H, D, E signals above are wired in series. The first signal miss-
ing out of this sequence l generally causes all signals to the right of it
to be missing as well.
7. OUTPUTS
Press and “7. OUPTS” and “S-H-” show in displays.
S = SAFETY CONTACTOR - Press to turn off and on the
safety (primary) contactor
H = HEAT CONTACTOR - Press to turn off and on the heat
contactor.
( turns off and on the safety (primary) contactor for the left
vat of a split vat fryer, and turns off and on the heat contactor.)
8. OILTEMPERATURE
Press and “8.OILTMP” shows in the left display and the
oil temperature shows in the right display.
9. CPU TEMPERATURE
Press and “9.CPU TMP” shows in the left display and the
current PC board temperature shows in the right display.
3-1. INFORMATION MODE
DETAILS (Continued)
409 3-6