Henny Penny FlexFusion Platinum Series User manual

Assembly instructions
Combi Steamer
Unit Model Type of
energy
Unit type
FlexFusion
Platnium
FlexiFusion
Gold
6.15
6.21
Electric
Gas
Tabletop unit
Pedestal unit
10.15
10.21
20.15
20.21
Translation from the original document • 10013865-0AMDE-- • 10/16/2015
10013865-0AMAE— en-US
REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM

Copyright
All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt
Neubauer GmbH & Co. KG. Distribution or duplication is exclusively permissible subject to a written
consent of MKN.
Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG
Manufacturer
Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG
Halberstaedter Strasse 2a
D-38300 Wolfenbuettel
Telephone 0 53 31 / 89-0
Telefax 0 53 31 / 89-280
2 Assembly instructions

Directory of contents
1MagicPilot Control Panel ................................................... 5
2Classic control panel ......................................................... 6
3Control board...................................................................... 7
4Cooking chamber sensors .............................................. 10
5Core temperature sensor................................................. 11
6Moisture sensor................................................................ 12
7Vapor sensor .................................................................... 13
8Reed contact switch......................................................... 14
9Pressure switch................................................................ 15
10Steaming unit.................................................................. 16
11Magnetic valve water vapor elimination....................... 17
12Solenoid .......................................................................... 18
13Power board for motor................................................... 19
14Semiconductor relay (SSR) ........................................... 20
15Fan motor........................................................................ 21
16Heating element.............................................................. 23
17WaveClean pump ........................................................... 25
17.1Circulation pump 6.x, 10.x........................................................... 25
17.2Circulation pump 20.x.................................................................. 26
17.3Drain pump 6.x, 10.x .................................................................... 27
17.4Drain pump 20.x ........................................................................... 28
18Cooling fan...................................................................... 29
19Control transformer........................................................ 30
20Door latch........................................................................ 31
20.1Door latch 6.x, 10.x....................................................................... 31
20.2Door latch 20.x.............................................................................. 32
21Cooking chamber door .................................................. 33
22Cooking chamber light................................................... 34
23Transformer glow electrode .......................................... 35
10013865-0AMAE—
3Assembly instructions

Directory of contents
4 Assembly instructions
24Gas solenoid valve......................................................... 36
25Gas fan ............................................................................ 38
26Gas burner ...................................................................... 40
27Glow and ionization electrodes .................................... 42
28Gas heat exchanger ....................................................... 44
29Gas burner pipe.............................................................. 46
10013865-0AMAE—

MagicPilot Control Panel
5Assembly instructions
1 MagicPilot Control Panel
Prerequisite USB stick with current software and additional content. After replacing
the control panel or control board, a software update is absolutely
necessary. Otherwise, the unit is not functional (
see "Software
update" in the service instructions)
.
Preparations •Prepare the new control
panel. Affix the included foil
(c).
•De-energize unit.
•Unlock and open control
panel.
c
Dismounting •Disconnect all lines on the
control panel.
•Remove the SD card (a).
•Remove control panel by
lifting (b).
•Only for units with optional
radio scanner:
Dismount USB Bluetooth
receiver.
a
b
Mounting •Mounting is done in the reverse order.
•Insert the SD card removed previously.
•Close the control panel by repeatedly pressing the left side (particularly in the
upper left). The control panel snaps in noticeably at multiple points.
•Perform the software update according to the service instructions.
•Install additional content according to service instructions.
WARNING Danger of short-circuit due to penetrating moisture
Only operate unit with foil on top.
Ensure that the control panel is completely locked.
10013865-0AMAE—

Classic control panel
6 Assembly instructions
2 Classic control panel
Prerequisite USB stick with current software. After replacing the control panel or
control board, a software update is absolutely necessary. Otherwise,
the unit is not functional (
see "Software update" in the service
instructions)
.
Preparations •Prepare the new control
panel. Affix the included foil
(g). Mount the included knob
or take over from existing
panel.
•De-energize unit.
•Unlock and open control
panel.
g
Dismounting •Disconnect lines coming from
the control panel (a - e).
•Remove control panel by
lifting (f).
a b c d e f
Mounting •Mounting is done in the reverse order.
•Close the control panel by repeatedly pressing the left side (particularly in the
upper left). The control panel snaps in noticeably at multiple points.
•Perform the software update according to the service instructions.
WARNING Danger of short-circuit due to penetrating moisture
Only operate unit with foil on top.
Ensure that the control panel is completely locked.
10013865-0AMAE—

Control board
7Assembly instructions
3 Control board
Prerequisite USB stick with current software. After replacing the control panel or
control board, a software update is absolutely necessary. Otherwise,
the unit is not functional (
see "Software update" in the service
instructions)
.
Preparations •De-energize unit.
•Unlock and open control panel.
•Insofar as possible, dismount the left side panel.
Dismounting •Disconnect all connectors
from the control board. Label
sensor lines and
communication lines if
necessary.
•Dismount the control board by
unlocking the plastic clips (a,
b).
•Dismount the grounding
screw and strain relief.
•Remove the control board.
•Remove the digital key and
plug in on new control board.
a
b
Overview of control board
e
d
c
f
10013865-0AMAE—

Control board
8 Assembly instructions
c Temperature sensor connections:
X24 = B1 core temperature sen-
sor
X25 = B2 cooking chamber sen-
sor 1 (for 20.x upper chamber)
X26 = B3 cooking chamber sen-
sor 2 (only for 20.x, lower cham-
ber)
X27 = B4 vapor sensor
X28 = B5 moisture sensor
X29 = B6 sousvide sensor (op-
tion)
X29 = B7 external core tempera-
ture sensor (option)
e Communication with ignition elec-
tronics (only for gas energy type):
X4 = ignition electronics A10 (for
20.x upper chamber)
X3: ignition electronics A20 (only
for 20.x, lower chamber)
d Digital key f Communication fan motor:
X5 = motor M1 (for 20.x upper
chamber)
X6 = motor M2 (only for 20.x,
lower chamber)
10013865-0AMAE—

Control board
9Assembly instructions
Mounting
INFORMATION The unit only functions with the digital key.
WARNING Faults due to incorrect temperature sensor configuration
X25, X26 and X27 have identical connectors. Ensure correct configuration on
connection (c).
WARNING Faults due to incorrect configuration of the communication lines
for 20.x pedestal units
The lines for motors and ignition electronics have identical connectors. Ensure
correct configuration on connection (e, f).
•Mounting is done in the reverse order.
•Close the control panel by repeatedly pressing the left side (particularly in the
upper left). The control panel snaps in noticeably at multiple points.
•Perform the software update according to the service instructions.
•
Only for units with touchscreen : Execute "Restore data" on the service menu.
All data stored on the SD card is read in.
10013865-0AMAE—

Cooking chamber sensors
10 Assembly instructions
4 Cooking chamber sensors
Preparations •Disconnect unit from the power supply.
•Unlock and open control panel.
•Remove the left and right side panels.
Dismounting / Mounting •Remove cooking chamber sensors from
control board.
•Configuration:
X25: cooking chamber sensor B2
(for 20.x upper sensor)
•X26: cooking chamber sensor B3
(only for 20.x, lower sensor)
•Dismount strain relief.
The sensor line is laid in a hose behind the cook-
ing chamber. The cooking chamber sensor is
mounted on the right panel of the cooking cham-
ber.
•Loosen sensor screws and pull out cooking
chamber sensor (a, b).
•Fasten the new sensor to the existing sensor
in order to use it as strain relief. Pull sensor
through hose.
•Push cooking chamber sensor through the
Teflon sleeve and tighten the sensor screw (b,
a).
•Plug cooking chamber sensor into control
board and mount strain relief.
•Bend cooking chamber sensor slightly upward
in order to avoid drop formation on the test
prod.
Sensor connections on
Control board
a
b
Correct sensor mounting. No bar of the protective basket may point upward.
Incorrect sensor mounting.
•Mount the side panels.
•Close the control panel by pressing.
10013865-0AMAE—

Core temperature sensor
11Assembly instructions
5 Core temperature sensor
Preparations •Disconnect unit from the power supply.
•Unlock and open control panel.
•Only for 20.x pedestal units: dismount the left side panel.
Dismounting / Mounting •Disconnect the core temperature
sensor from the control board.
•Configuration:
X24: core temperature sensor B1
•Dismount strain relief.
Unit variants 6.x, 10.x
•Loosen sensor screw from the
front.
•Pull core temperature sensor out
of the cooking chamber side.
Unit variant 20.x
•Loosen sensor screw on the left
side.
•Pull core temperature sensor out
of the cooking chamber side.
Mounting •Mounting is done in the reverse order.
•Close the control panel by pressing.
•Mount side panel.
WARNING Danger of short-circuit due to penetrating moisture
Only operate unit with foil on top.
Ensure that the control panel is completely locked.
10013865-0AMAE—

Moisture sensor
12 Assembly instructions
6 Moisture sensor
Preparations •Disconnect unit from the power supply.
•Unlock and open control panel.
•Remove the left side panel.
Dismounting •Remove moisture sensor from the control
board.
•Configuration:
X28: moisture sensor B5
•Dismount strain relief.
The moisture sensor is in the lower area on the
supply air pipe.
•Loosen sensor screw (a).
•Pull moisture sensor out (b). Sensor connections on
Control board
Mounting •Push moisture sensor through Teflon sleeve
(b).
•Tighten sensor screw (a).
•Plug moisture sensor into control board and
mount strain relief.
•Mount side panel.
•Close the control panel by pressing.
a
b
10013865-0AMAE—

Vapor sensor
13Assembly instructions
7 Vapor sensor
Preparations •Disconnect unit from the power supply.
•Unlock and open control panel.
•Remove the left side panel.
Dismounting •Remove vapor sensor from control board.
•Configuration:
X27: vapor sensor B4
•Dismount strain relief.
Sensor connections on
Control board
Units with automatic
WaveClean cleaning system
The water vapor sensor is on the left side of the
siphon.
•Loosen screw connection and remove sensor
(b, a).
a
b
Units without automatic
WaveClean cleaning system
The vapor sensor is in the drain area under the
cooking chamber.
•Remove protective cover by dismounting the
screws (c).
c
•Loosen screw connection and remove sensor
(e, d).
d
e
Mounting •Mounting is done in the reverse order.
•Close the control panel by pressing.
10013865-0AMAE—

Reed contact switch
14 Assembly instructions
8 Reed contact switch
Preparations •Disconnect unit from the power supply.
Dismounting for units with
cooking chamber door
hooked into the right
•Unlock and open control panel.
•Disconnect connector X21 from the
reed contact switch of the control
board.
•Dismount screws and remove reed
contact switch (b, a).
a b
Dismounting for units with
cooking chamber door
hooked into the left
•Remove the right side panel.
•Dismount screws and remove
mounting plate with reed contact
switch (a).
•Loosen screws for mounting plate and
remove reed contact switch (b).
•Unplug lines from plug connector.
a b
Mounting •Mounting is done in the reverse order.
•Close the control panel by pressing.
10013865-0AMAE—

Pressure switch
15Assembly instructions
9 Pressure switch
Preparations •Disconnect unit from the power supply.
•Shut off customer-supplied water supply on the soft water connection.
•Reduce water pressure in the supply line.
•Remove the left side panel.
Dismounting •Unplug both connectors from the
pressure switch (b).
•Pull retainer clip out (a).
•Remove pressure switch.
a
b
Mounting •Mounting is done in the reverse order.
10013865-0AMAE—

Steaming unit
16 Assembly instructions
10 Steaming unit
Preparations •Disconnect unit from the power supply.
•Shut off customer-supplied water supply on the soft water connection.
•Reduce water pressure in the supply line.
•Remove the left side panel.
Dismounting •Dismount connectors on both magnetic valves.
•Unplug connector from the pressure switch (a) (if present).
•Dismount connection nut (b).
•Dismount water supply. Dismount both screws on the unit bottom (c)
•Remove steaming unit and take over mounting plate on the new
steaming unit.
a b a b
c d bc
Mounting •Mounting is done in the reverse order.
•The marking "P" must be on the bottom. The sieve (d) on the intake
side must always be present.
10013865-0AMAE—

Magnetic valve water vapor elimination
17Assembly instructions
11 Magnetic valve water vapor elimination
Preparations •Disconnect unit from the power supply.
•Block customer-supplied water supply.
•Reduce water pressure in the supply line.
•Remove the left side panel.
Dismounting for units with
hand shower
•Unplug connector from
magnetic valve (b).
•Loosen clamp and remove
hose (a).
•Loosen connection nut and
remove magnetic valve (c).
a
b
c
Dismounting for units
without hand shower
•Unplug connector from
magnetic valve (b).
•Loosen clamp and remove
hose (a).
•Dismount water supply.
Dismount both screws on the
unit bottom (e).
•Remove magnetic valve and
mounting plate (d).
•Pull out sieve and clean if
necessary (f).
a
b
d
e
f
Mounting •Mounting is done in the reverse order.
•The sieve (f) on the intake side must always be present.
10013865-0AMAE—

Solenoid
18 Assembly instructions
12 Solenoid
Preparations •Disconnect unit from the power supply.
•Remove the left side panel.
Dismounting •Loosen threaded cable connection (b).
•Loosen clamps (a).
•Pull silicone hose (c) upward.
a
b
c
a
•Dismount screws (d).
•Remove solenoid (e).
•Dismount solenoid mechanics (f).
d
e
f
Mounting •Mounting is done in the reverse order.
•If necessary, replace seal #211080 (h).
•Glue in the solenoid mechanics with
screw locking paint.
•The solenoid height (g) must be
between 5-7 mm.
g
h
10013865-0AMAE—

Power board for motor
19Assembly instructions
13 Power board for motor
Preparations
DANGER Warning: electric shock! Danger of death!
When working on the power board, make sure that energized parts are ex-
posed. Work on these components during operation and up to 3 minutes after
enabling is not allows. Even if the motor is stopped and the appliance is de-en-
ergized, the connection terminals and components can conducted dangerous
voltage!
•Disconnect unit from the power supply.
•Remove the left side panel.
Dismounting 6.x, 10.x •Dismount screws (a).
•Remove power board with
cooling elements. The cooling
element is a component of the
assembly.
•Loosen all electrical
connections from the power
board.
a
Dismounting 20.x The unit variant has two identical power boards.
•Dismount screws of the
appropriate power board (a).
•Remove power board with
cooling elements. The cooling
element is a component of the
assembly.
•Loosen all electrical
connections from the power
board.
a
a
Mounting •Mounting is done in the reverse order.
10013865-0AMAE—

Semiconductor relay (SSR)
20 Assembly instructions
14 Semiconductor relay (SSR)
Preparations •Disconnect unit from the power supply.
•Remove the left side panel.
Dismounting 6.x, 10.x •Dismount screws (a).
a
•Remove cooling elements
with semiconductor relay
upward.
•Dismount screws from
semiconductor relay to be
replaced and remove.
•Dismount lines.
Dismounting 20.x The unit variant has four semiconductor relays. The dismounting is
identical to the unit variant 6.x, 10.x.
•b = semiconductor relay for
upper heating circuit
•c = semiconductor relay for
lower heating circuit
b c
Mounting •Mounting is done in the reverse order.
10013865-0AMAE—