Henny Penny ODS 300 User manual

FM07-635J
OPERATION
MANUAL
ODS 300
ODS 310
330000 SSeerriieess
OOiill DDiissppoossaall SShhuuttttllee

Contents
i
Table of Contents
Safety......................................................................................................................... iii
Chapter 1 Introduction.....................................................................................................1
1.1 Introduction ...........................................................................................................1
1.2 Technical Support ..................................................................................................1
1.3 Model Configuration and Identification .....................................................................1
1.4 Dimensions and Weights ........................................................................................1
Chapter 2 Assembly.......................................................................................................3
2.1 Model 300 .............................................................................................................3
2.1.1 Components....................................................................................................3
2.1.2 Apply Label .....................................................................................................4
2.1.3 Prepare Connections .......................................................................................4
2.1.4 Attach Handle..................................................................................................5
2.1.5 Attach Handle Bracket......................................................................................5
2.1.6 Attach Down Pipe ............................................................................................6
2.1.7 Attach Drain Pipe.............................................................................................6
2.2 Model 310 .............................................................................................................7
Chapter 3 Basic Operation..............................................................................................9
3.1 Shuttle Setting .......................................................................................................9
3.2 Shuttle Position....................................................................................................10
3.3 Oil Disposal .........................................................................................................10
3.4 Add Oil................................................................................................................ 11
3.5 Cleaning the ODS ................................................................................................ 11
Chapter 4 Model 300 Parts ............................................................................................13
Chapter 5 Model 310 Parts ............................................................................................17
5.1 Upper Stand-Pipe Assembly .................................................................................19
5.2 Lower Flexible Stand-Pipe Assembly.....................................................................20
Chapter 6 Accessories ..................................................................................................21
6.1 Filter Hose...........................................................................................................21

Contents
ii

Preface
iii
SSaaffeettyy
Henny Penny fryers have many safety features incorporated. However, the only way
to ensure safe operation is to fully understand the proper installation, operation, and
maintenance procedures. The instructions in this manual have been prepared to aid
you in learning the proper procedures. Where information is of particular importance
or is safety related, the words DANGER, WARNING, CAUTION, or NOTICE are used.
Their usage is described as follows:
DDAANNGGEERR!! indicates hazardous situations which, if not
avoided, will result in death or serious injury.
DDAANNGGEERR!!
WWAARRNNIINNGG!! indicates hazardous situations which, if not
avoided, could result in death or serious injury.
WWAARRNNIINNGG!!
CCAAUUTTIIOONN!! indicates hazardous situations which, if not
avoided, could result in moderate or minor injury.
CCAAUUTTIIOONN!!
NOTICE
NOTICE
is used for information considered important regard-
ing property damage.

Preface
iv
These are the original version controlled Henny Penny instructions for the model 300
and 310 Oil Disposal Shuttle (ODS). This manual is available on the Henny Penny
Public website (www.hennypenny.com). Read these instructions completely prior to
installation and operation of this appliance to ensure compliance to all required
installation, operation and safety standards. Read and obey all safety messages to
avoid damage to the appliance and personal injury.
BBuurrnn rriisskk!! AAllwwaayyss wweeaarr PPeerrssoonnaall PPrrootteeccttiivvee
EEqquuiippmmeenntt ((PPPPEE)) wwhheenn uussiinngg aann OOiill DDiissppoossaall
SShhuuttttllee ((OODDSS)).. PPeerrssoonnaall iinnjjuurryy oorr sseerriioouuss bbuurrnnss
ccaann rreessuulltt ffrroomm ssppllaasshhiinngg hhoott ooiill..
This appliance is intended for commercial use in kitchens of restaurants, bakeries,
hospitals, etc. but not for the continuous mass production of food such as in a factory
setting. All repairs must be performed by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard.
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety. Children should be supervised to ensure that they
do not play with the appliance.

Introduction
1
CChhaapptteerr 11 IInnttrroodduuccttiioonn
11..11 IInnttrroodduuccttiioonn
This guide takes Operators through all the aspects that make up the model 300 and
310 Oil Disposal Shuttles.
11..22 TTeecchhnniiccaall SSuuppppoorrtt
Should you require assistance from technical support in-
side the U.S. or Canada, contact Henny Penny Techni-
cal Support. at 800-417-8405 or
[email protected] for all service
needs. Outside of the U.S. contact technicalservice-
[email protected] or your local distributor for
assistance.
11..33 MMooddeell CCoonnffiigguurraattiioonn aanndd IIddeennttiiffiiccaattiioonn
There are two basic configurations. The 300 for Evolution Elite and LOV fryers, and
the 310 for the F5 fryer. The main difference between the two models is the down-
pipe, which runs between the drain pan and the oil pump, and the drain pan switch.
The 300 model uses a straight down-pipe and a mechanical drain pan switch, and the
310 uses a curved flex-pipe and magnetic drain pan switch.
11..44 DDiimmeennssiioonnss aanndd WWeeiigghhttss

Introduction
2

Assembly
3
CChhaapptteerr 22 AAsssseemmbbllyy
This section provides the assembly instructions for the 300 /310 series Oil Disposal
Shuttle (ODS).
22..11 MMooddeell 330000
HHeeaavvyy oobbjjeecctt!! SSeeee tthhee ttaabbllee iinn 11..44 DDiimmeennssiioonnss
aanndd WWeeiigghhttss
,, ppaaggee 11 ffoorr tthhee wweeiigghhtt.. TTaakkee ccaarree
wwhheenn mmoovviinngg tthhee sshhuuttttllee ccoommppoonneennttss ttoo pprreevveenntt
ppeerrssoonnaall iinnjjuurryy..
IINNFFOO:
AAnnyy sshhiippppiinngg ddaammaaggee sshhoouulldd bbee nnootteedd iinn tthhee
pprreesseennccee ooff tthhee ddeelliivveerryy aaggeenntt aanndd ssiiggnneedd pprriioorr ttoo
hhiiss oorr hheerr ddeeppaarrttuurree..
22..11..11 CCoommppoonneennttss
Unpack and check to ensure all parts are present and undamaged.

Assembly
4
22..11..22 AAppppllyy LLaabbeell
Obtain the sheet of warning labels, and then choose your preferred language. Apply
the label to the ODS drain pan in the area marked by the dotted lines.
22..11..33 PPrreeppaarree CCoonnnneeccttiioonnss
Clean the threads, and then apply thread tape or sealant to connections.

Assembly
5
22..11..44 AAttttaacchh HHaannddllee
Attach the pump handle.
22..11..55 AAttttaacchh HHaannddllee BBrraacckkeett
Do the following:
11)) Bolt the down-pipe retaining bracket to the handle using the supplied hardware.
22)) Slide the pump and tube through the center square in the retaining bracket.
33)) Fit the end of the down-pipe into the round tube on the drain pan.

Assembly
6
22..11..66 AAttttaacchh DDoowwnn PPiippee
Insert thumb screw through the retaining bracket and secure the down tube.
22..11..77 AAttttaacchh DDrraaiinn PPiippee
Attach the drain-pipe assembly to the top of the pump assembly, and then tighten and
align as shown.

Assembly
7
22..22 MMooddeell 331100
The assembly process is the same as the model 300 with the following exceptions.
The identified parts are different and require additional installation steps.
HHeeaavvyy oobbjjeecctt!! SSeeee tthhee ttaabbllee iinn 11..44 DDiimmeennssiioonnss
aanndd WWeeiigghhttss
,, ppaaggee 11 ffoorr tthhee wweeiigghhtt.. TTaakkee ccaarree
wwhheenn mmoovviinngg tthhee sshhuuttttllee ccoommppoonneennttss ttoo pprreevveenntt
ppeerrssoonnaall iinnjjuurryy..
IINNFFOO:
AAnnyy sshhiippppiinngg ddaammaaggee sshhoouulldd bbee nnootteedd iinn tthhee
pprreesseennccee ooff tthhee ddeelliivveerryy aaggeenntt aanndd ssiiggnneedd pprriioorr ttoo
hhiiss oorr hheerr ddeeppaarrttuurree..
172505
173056
173055
11)) Install the stand pipe bracket to the handle using supplied hardware.
22)) Install the upper stand-pipe to and through the top of the stand pipe bracket.
33)) Install the lower flexible stand-pipe to and through the bottom of the stand pipe
bracket.
44)) Install the hand pump to the top of the stand pipe.

Assembly
8

Basic Operation
9
CChhaapptteerr 33 BBaassiicc OOppeerraattiioonn
BBuurrnn rriisskk!! AAllwwaayyss wweeaarr PPeerrssoonnaall PPrrootteeccttiivvee EEqquuiippmmeenntt
((PPPPEE)) wwhheenn uussiinngg aann OOiill DDiissppoossaall SShhuuttttllee ((OODDSS))..
PPeerrssoonnaall iinnjjuurryy oorr sseerriioouuss bbuurrnnss ccaann rreessuulltt ffrroomm ssppllaasshhiinngg
hhoott ooiill..
•DDoo nnoott oovveerrffiillll.. SShhuuttttllee hhoollddss ooiill ffrroomm oonnee ffuullll ssiizzee ffrryy ppoott
oorr ttwwoo sspplliitt vvaattss.. OOvveerrffiilllliinngg ccaann ccaauussee ppeerrssoonnaall iinnjjuurryy oorr
ddaammaaggee ttoo eeqquuiippmmeenntt..
•FFiillll wwiitthh sshhoorrtteenniinngg oonnllyy.. DDoo nnoott ppuutt wwaatteerr aanndd//oorr cclleeaanneerr
iinnssiiddee tthhee sshhuuttttllee.. MMiixxiinngg wwaatteerr wwiitthh hhoott ooiill ccaann ccaauussee
ssppllaatttteerriinngg,, wwhhiicchh ccaann lleeaadd ttoo ppeerrssoonnaall iinnjjuurryy.. WWaatteerr aanndd
cclleeaanneerr ccaann ccaauussee ccoorrrroossiioonn aanndd ddaammaaggee ttoo tthhee ppuummpp..
•DDoo nnoott ttrraannssppoorrtt ooiill wwiitthhoouutt ccoovveerr iinn ppllaaccee.. SSppllaasshhiinngg ooiill
ccaann ccaauussee ppeerrssoonnaall iinnjjuurryy..
The basic operation of the ODS 300 / 310 are the same.
33..11 SShhuuttttllee SSeettttiinngg
The shuttle works with multiple fryer models. Adjust the shuttle accordingly.
For the LVE1XX, LVG1XX, EEE1XX,
EEG1XX model fryers.
For the LVE2XX, LVG2XX, EEG2XX and F5
OFE5XX, OFG5XX and FFE5XX model
fryers.

Basic Operation
10
33..22 SShhuuttttllee PPoossiittiioonn
11)) Release cover latch and hinge cover back on oil disposal shuttle. Make sure
crumb catcher is in place.
22)) Remove the filter drain pan assembly from under the fryer, and then roll the oil
disposal shuttle under fryer until it stops. Make sure the fryer’s drain aligns with
opening in shuttle.
33)) Perform the drain procedures from the operation manual for your model of fryer.
On LVE / LVG-10X fryers, if oil disposal
shuttle is not properly in place, “IS
DISPOSAL UNIT IN PLACE?” displays.
Adjust center bracket on the front of
shuttle as needed by loosening the 6
nuts holding bracket and moving the
bracket up or down. Once properly
adjusted, the control displays
“DISPOSING”.
33..33 OOiill DDiissppoossaall
TToo aavvooiidd bbuurrnnss aanndd ppeerrssoonnaall iinnjjuurryy,, aallllooww ooiill ttoo ccooooll ttoo
110000°° FF ((3388°° CC)) oorr bbeellooww bbeeffoorree ttrraannssppoorrttiinngg sshhuuttttllee ttoo tthhee
ddiissppoossaall aarreeaa..
To avoid damage to the pump:
• Only pump oil at 100° F (38° C) or below.
• Do not pump water or water-based liquids.

Basic Operation
11
11)) Remove the oil disposal shuttle from under the fryer and replace with the filter
pan assembly.
22)) Replace and latch the cover and roll oil disposal shuttle to disposal container.
33)) Turn the thumb screw on the bracket to loosen pump assembly.
44)) Swivel the pump assembly over the disposal container, and then tighten the
thumb screw on the bracket.
55)) Turn the pump handle rapidly (fast) in order to prime the pump and to get oil to
flow through pump.
66)) Once the shuttle is empty, loosen the thumb screw on the bracket, and swivel
the pump assembly back over the lower unit and tighten the handle.
33..44 AAdddd OOiill
Follow the oil fill procedures from the operation manual for your model of fryer, and
then return the fryer to normal operation.
33..55 CClleeaanniinngg tthhee OODDSS
DDoo nnoott ppuutt wwaatteerr aanndd//oorr cclleeaanneerr iinnssiiddee tthhee sshhuuttttllee.. MMiixxiinngg
wwaatteerr wwiitthh hhoott ooiill ccaann ccaauussee ssppllaatttteerriinngg,, wwhhiicchh ccaann lleeaadd ttoo
ppeerrssoonnaall iinnjjuurryy.. WWaatteerr aanndd cclleeaanneerr ccaann ccaauussee ccoorrrroossiioonn
aanndd ddaammaaggee ttoo tthhee ppuummpp..
Daily, remove the crumb catcher and take it to a sink and clean with soap and water.
Clean the exterior of the shuttle with a soft cloth and soap and water. It’s not
necessary to clean the interior of the unit, but if desired it can be wiped down with
paper towels.

Basic Operation
12

Model 300 Parts
13
CChhaapptteerr 44 MMooddeell 330000 PPaarrttss
TTaabbllee 44--11 MMooddeell 330000 OODDSS
Item Stock
Level
Part No. Description Qty.
1 84368 HANDLE, DRAIN PAN 1
2 FP02-021 NIPPLE, 3/4” X 3 1
RReeccoommmmeenndd PPaarrttss:: AA == TTrruucckk SSttoocckk // BB == DDiisstt.. SSttoocckk
** == NNoott SShhoowwnn // AARR == AAss RReeqquuiirreedd

Model 300 Parts
14
Item Stock
Level
Part No. Description Qty.
3 FP01-098 ELBOW, 3/4” X 90 FEMALE 1
4 FP02-056 NIPPLE, 3/4” X 18.25 1
5 FP01-140 PLUG, PIPE 3/4” 1
6 FP01-097 TEE, PIPE 3/4” 1
7 FP02-033 NIPPLE, 3/4” X 4 1
8 A 72490 PUMP, MANUAL OIL DISCARD 1
9 FP01-227 REDUCER, 1” MALE TO 3/4” FEMALE 1
10 16282 NIPPLE, 3/4” CLOSE 1
11 A 21800 VALVE, 3/4” CHECK 1
12 84376 PIPE, 3/4” BLACK 1
13 N/A NOT ORDERABLE N/A
14 NS02-005 NUT, KEPS 6 X 32 2
15 83994 BRKT, MOUNTING HINGE 1
16 A MS01-532 LATCH, BREADING MACHINE DRUM 1
17 B 84001 COVER, LVE DRAIN PAN DOLLY 1
18 B 84453 BASKET, CRUMB BASKET 1
19 B 84519 SWITCH, DRAIN 1
20 NS02-006 NUT, 10 X 24 HEX HD 4
21 B 19004 CASTER, 2” SWIVEL 1
22 NS02-006 NUT, KEPS 10 X 24 8
23 B SC06-074 SCREW, 1/2” X 1” X 1/2” SHOULDER 3/8”
X 16
2
24 LW01-010 LOCKWASHER, SPLIT-RING 3/8” 2
25 NS01-001 NUT, 3/8” X 16 HEX HD 2
26 B 77815 WHEEL, 8” 2
27 B SC01-057 SCREW, 1/4” X 20 X 1/2” HEX HD 4
28 NS02-002 NUT, KEPS 1/4” X 20 4
29 84481 LOCKNUT & PUMP 1
RReeccoommmmeenndd PPaarrttss:: AA == TTrruucckk SSttoocckk // BB == DDiisstt.. SSttoocckk
** == NNoott SShhoowwnn // AARR == AAss RReeqquuiirreedd