HERO 1000MD User manual

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL -“B” VERSION
39
DO NOT attempt to operate this machine until you have read and understand
ALL safety precautions and operating instructions.
NEW For 1997.
Hydrapulse “B” Version.
Starting with serial

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL -“B” VERSION
1
H.E.R.O. WARRANTY
H.E.R.O. INDUSTRIES LTD., guarantees this airless pump to be free of
defects in materials and workmanship to the original owner, for a period of
one full year from the date of purchase.
The warranty entitles the owner to parts replacement at no charge. The
parts replacement warranty is valid for any necessary replacement, whither
caused by material or workmanship defect or simple wear. The hydrapulse
membrane (part# 4-04-22-4500) is warranted for LIFE. Installation costs
for the hydrapulse membrane is provided for the first 12 months only. H.E.
R.O. Industries Ltd. offers no warranty on the intake ball, outgo ball, drive
belt, hoses, gun or accessories, plastic, rubber, other soft goods or motor
used in or supplied with the H.E.R.O. sprayer.
Motor, accessories, etc., which are supplied by other manufacturers and are
attached to or supplied with the H.E.R.O. airless pump, are warranted only
to the extent that these parts are warranted by their respective
manufacturers. Warranty claims must be made directly to such
manufacturers or their local authorized service depots.
The warranty is only applicable to the originalpurchaser and the equipment
has been properly used, operated and maintained in accordance with all
instructions, precautions and warnings contained in this manual. For the
purpose of this warranty, damage resulting from accident, abuse, improper
cleaning or operation, fire, flood, or Act of God, is not covered.
H.E.R.O.’s liability is limited to replacing parts found to be defective or
worn and does not include; transportation costs, damage or other expenses
of any kind incurred in connection with the purchase and use of this
sprayer.
Repairs claimed under warranty must be performed at an authorized H.E.R.
O. Service Center, using only genuine H.E.R.O. parts. Parts necessary
under warranty claim will be supplied by your local H.E.R.O. Service
Center.
DO NOT return worn parts to factory without authorization.
To qualify for the warranty, the warranty card (attached to this page)
supplied with this H.E.R.O. airless pump, must be completed with

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL -“B” VERSION
2
TABLE OF CONTENTS
For greatest user satisfaction, please familiarize
yourself with all maintenance and operational instructions
Important Safety Precautions ..............................................................................................3-4
Introduction...........................................................................................................................5
Operating Instructions ...........................................................................................................5
Setting Up To Spray..............................................................................................................6
Flushing The Unit .................................................................................................................7
Special Notes........................................................................................................................8
Airless Spray Painting Suggestions ...................................................................................9-11
Trouble Shooting............................................................................................................12-19
Hydrapulse Membrane Replacement ...................................................................................20
Intake Seat Replacement......................................................................................................21
Outgo Valve........................................................................................................................22
Piston Repairs ................................................................................................................23-24
Pressure Control Valve Repairs ...........................................................................................25
Accessories.........................................................................................................................26
Parts List And Descriptions ............................................................................................27-31
Exploded Unit Diagram..................................................................................................32-33
Parts Depot List..............................................................................................................34-37
IMPORTANT
NOTE: AS WITH ALL MECHANICAL EQUIPMENT, PROPER OPERATING AND
MAINTENANCE PROCEDURES ARE REQUIRED TO KEEP YOUR H.E.R.O. AIRLESS
PUMP PERFORMING TO YOUR SATISFACTION. THE FOLLOWING SAFETY,
OPERATING AND MAINTENANCE INSTRUCTIONS ARE IMPORTANT.
Read and understand this manual completely, especially with regard to all safety precautions. Read
and follow instructions on all warning labels on your equipment. Keep the warning labels clean and
readable at all times. Order new labels from your local distributor or from H.E.R.O. Industries Ltd. if
needed.
The manufacturer shall not be responsible for any loss, damages, or injury of any kind or nature
whatsoever resulting from the use the equipment other than in strict compliance with the instructions,
cautions and warnings contained in this operating and instruction manual and as displayed on the face
of the equipment.
This system is capable of producing 2400 psi. ( spray pressure ). To avoid rupture and injury DO
NOT operate this pump with components rated less than 3000 psi. working pressure (including but
not limited to spray guns, hose and connections).
Before servicing, cleaning or r
emoving of any part, shut off power and relieve pressure.

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL -“B” VERSION
3
IMPORTANT SAFETY PRECAUTIONS
WARNING
NEVER PLACE FINGERS NEAR SPRAY TIP OF GUN. NEVER POINT GUN TOWARD
ANY PART OF YOUR BODY, OR THAT OF ANY OTHER PERSON. MATERIAL ISSUING
FROM THE SPRAY TIP IS AT HIGH PRESSURE. IF FINGERS, OR ANY PART OF THE
BODY ARE PLACED NEAR THE TIP OF THE SPRAY GUN, IT IS POSSIBLE THAT THE
SPRAY COULD BREAK THE SKIN AND INJECT SOME OF THE SPRAY MATERIAL. IF
INJURY DOES OCCUR, SEEK THE IMMEDIATE ATTENTION OF A MEDICAL DOCTOR.
BE PREPARED TO INFORM THE DOCTOR WHAT FLUID WAS INJECTED, IF THE
INJURY IS OF AN INJECTION NATURE. EQUIPMENT AND CHEMICALS WHEN USED
IMPROPERLY CAN BE DANGEROUS!
ýNEVER place any part of the body in front of the spray tip or aim the gun toward any part of the
body.
ýNEVER point the gun toward any individual.
ýNEVER treat any injury as a simple cut. If injury does occur, seek immediate medical attention. Be
prepared to inform the doctor what fluid was injected.
ýNEVER allow another person to use the sprayer unless he is thoroughly instructed on its
operation and has read all safety precautions in this manual and all safety warning labels attached to
unit.
ýNEVER use around children.
ýNEVER attempt to perform any maintenance or service on any part of the unit spray system
without first;
1. Shutting off the unit.
2. Disconnecting the power cord from the outlet.
3. Relieving all pressure in the pump by triggering the gun.
4. Locking gun trigger in "LOCKED" position, with gun locked closed.
ýNEVER operate the sprayer without the tip guard complete and in place.
ýNEVER spray any material in the vicinity of open flame, pilot lights, electrical outlets or any
other source of ignition.
ýNEVER spray volatile materials with flash points lower than 140 F (60 C).
ýNEVER attempt to stop any leakage in the paint line or at any fitting with your hand or any part of
your body. Immediately shut off the unit should leakage occur.
ýNEVER wash an electric motor, nor operate it in the rain or in wet or damp areas, to protect
yourself from electric shock.
ýNEVER allow paint hose to become kinked, or to vibrate against rough or sharp surfaces.
ýNEVER operate the unit at pressures higher than the pressure rating of the lowest rated
component in the system, or at pressure higher than factory preset.
ýNEVER spray in an enclosed area. The spraying area must be well ventilated to safely remove
chemical vapors.
ýNEVER operate the unit with worn or damaged accessories, or with accessories other than those
supplied by H.E.R.O. Industries, unless the accessories have been first specifically approved in
writing by H.E.R.O. Industries Ltd.
ýNEVER allow the unit to be serviced or repaired anywhere other than an authorized H.E.R.O.
Service Center, or with other than genuine H.E.R.O. parts or components.
ýNEVER leave unit unattended without first shutting off, triggering the gun to relieve all pump
pressure, and setting the trigger lock on gun in "LOCKED" position, with gun locked closed.

H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL -“B” VERSION
4
ALWAYS
þALWAYS follow H.E.R.O. recommendations for operation and safety completely.
þALWAYS ensure that switch is in off position before plugging in the electric motor.
þALWAYS set trigger lock on gun in "LOCKED" position when not in use, with gun locked close.
þALWAYS check connections and fittings for tightness before operating the unit.
þALWAYS locate the unit in a well ventilated area a minimum of 25 feet from the spray area.
þALWAYS ground the unit, the paint containers, and the object being sprayed to eliminate static
discharge. Ensure that all these objects remain grounded throughout the entire spraying operation.
þALWAYS use approved 3 prong grounded extension cord and approved grounded outlets of the
voltage and frequency specified on the motor. The outlet must be at least 25 feet from the spraying
area.
þALWAYS use approved 3 prong grounded extension cord not less than # 12/3 gauge up to 50 feet,
and not less than # 10/3 gauge up to 100 feet. DONOT exceed 100 feet of extension cord.
þALWAYS use accessories and components approved for at least 3000 psi (working pressure) in the
spraying system.
þALWAYS use accessories and components supplied by H.E.R.O. Industries Ltd., or specifically
approved in writing by H.E.R.O. Industries Ltd. on with the unit.
þALWAYS examine accessories for wear or damage before operating the unit.
þALWAYS use lowest possible pressure when flushing and cleaning the unit, and hold the gun firmly
against a metal container to reduce static discharge possibility.
þALWAYS wear a face filter mask when operating the unit.
þALWAYS ;
1. Turn off the motor.
2. Disconnect the power cord from the outlet.
3. Relieve all pressure in the pump by triggering the gun.
4. Lock gun trigger in "LOCKED" position, with gun locked closed before attempting to perform
any maintenance or service on any part of the unit spray system.
þALWAYS wear safety glasses when operating the unit.
þALWAYS ensure fire extinguishing equipment is readily available and properly maintained in the spray
area.
þALWAYS observe good housekeeping and keep the spray area free from obstructions.
þALWAYS be aware that certain chemicals may react with aluminum, carbide, or other components in
the pump system. Read the manufacturer's label on all materials to be sprayed, and follow the
manufacturer's recommendations. If in doubt, consult your material supplier to be sure.
þALWAYS replace any damaged airless paint hose. A scratched, torn, cut or otherwise damaged outer
core of the paint hose can lead to a rupture. DO NOT attempt to repair a damaged hose.