HESCH HE 5697 MFC User manual

HE 5697 MFC
Multifunctional controller
Device description
(Translation of the original operating manual)
# 321859 | Version 1.4

2Device description HE 5697 MFC
Version 1.4 • Item number #321859 • 10/2019
Imprint
HESCH Industrie-Elektronik GmbH
Boschstraße 8
D-31535 Neustadt
Germany
Phone [phone]
Fax [phone]
Internet: www.hesch.de
Email: [e-mail]
District court Hanover
HRB 111184
VAT No.: DE813919106
Management:
Walter Schröder, Werner Brandis
Publisher:
HESCH Industrie Elektronik GmbH, Documentation Department
Copyrights
© Copyright 2019 HESCH Industrie-Elektronik GmbH. All rights reserved. The content
including pictures and the design of this device description are subject to copyright pro-
tection and other laws for protection of intellectual property. The dissemination or altera-
tion of the content of this manual is prohibited. Moreover, these contents may not be
copied, disseminated, altered or made accessible to third parties for commercial reasons.

Table of contents
Device description HE 5697 MFC 3
Version 1.4
1 Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Information regarding the usage of this device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Legal provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Symbols and basic safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Safety during the individual phases of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.1 Front side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.2 Rear side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Display and control elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4 Connection areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4.1 Power supply slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4.2 Slot A – Configuration (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4.3 Slot B – Configuration (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4.4 Slot C: Communication card – Configuration (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4.5 Relay outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4.6 Connecting external I/Os (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5 Electrical commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.2 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6 Software / Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.1 Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2 Load program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9 Maintenance and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.1 Maintenance, repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.3 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Table of contents
4Device description HE 5697 MFC
Version 1.4
10 Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10.1 I/O cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10.1.1 I/O card type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10.1.2 I/O card type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.2 Communication cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
10.2.1 2 × Ethernet, 2 × RS-485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
10.2.2 1 x Ethernet, 1 X RS-485, 1 x Profibus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Chapter 1 Foreword
Device description HE 5697 MFC 5
Version 1.4
1Foreword
1.1 Information regarding the usage of this device description
Structure
Target group
This device description is intended for qualified electricians that will install, wire, commission and
put the HE 5697 MFC multifunctional controller into operation.
Chapter 1 Foreword
Information on chapter structure, document history, intended use and device
safety
Chapter 2 Safety information
Important safety information regarding the multifunctional controller
Chapter 3 Device description
Description of the multifunctional controller, display and control elements, con-
nection areas and technical specifications
Chapter 4 Installation
Description of installation, dimensions and scope of delivery
Chapter 5 Electrical commissioning
Connection of supply voltage and input/output signals
Chapter 6 Software / Programming
Description for transferring the project to the multifunctional controller
Chapter 7 Operation
Chapter 8 Controls
Chapter 9 Maintenance and service
Information regarding control operations and disposal
Chapter 10 Technical appendix
Description of optional components

Chapter 1 Foreword
6Device description HE 5697 MFC
Version 1.4
Document history
Date / version Description
09/2014 / 1.0 First creation / Draft
05/2015 / 1.1 Assembly instructions updated; Chapter 6 (Software) updated; various correc-
tions to content.
06/2015 / 1.2 Technical appendix I/O card: Converter resolution resolved.
09/2015 / 1.3 Chapter 3 (Relay outputs) Text supplement Control contactor; Chapter 10
(Counter input) Text corrected.
10/2019 / 1.4 Chapter 3 (configuration variations), chapter 10: Technical appendix (IO cards/
communication cards

Chapter 1 Foreword
Device description HE 5697 MFC 7
Version 1.4
1.2 Legal provisions
Manufacturer
HESCH Industrie-Elektronik GmbH, Boschstraße 8, D-31535 Neustadt, Germany
Intended use
The HE 5697 MFC multifunctional controller is used for switching or continuous control with
sequence control and electrical measured value recording.
The multifunctional controller can be operated within the usage and ambient conditions
stated in this manual without causing any safety risks.
The manufacturer is not liable for improper usage and the resulting personnel injuries or
damage; the risk lies entirely with the operator. Failure to comply with the above mentioned
criteria regarding intended use may void the warranty – the manufacturer cannot be held li-
able for damage to the device in this case.
Personnel qualification
Only qualified electricians with the appropriate knowledge in the field of electrical engineering are
allowed to conduct any work on the multifunctional controller.
Device safety
The device was built and tested in accordance with VDE 0411 / EN 61010-1 and has left the fac-
tory in an operationally safe condition. In order to maintain this condition and to ensure safe opera-
tion, the user has to follow the instructions and warnings contained in this manual, see chapter 2
"Safety information" on page 8.

Chapter 2 Safety information
8Device description HE 5697 MFC
Version 1.4
2 Safety information
2.1 Symbols and basic safety information
This chapter contains important safety provisions and information. In order to protect against per-
sonnel injury and damage, it is necessary to carefully read this chapter before working with the de-
vice.
Used symbols
The following symbols are used in this device description. All safety information notes are struc-
tured in a uniform manner.
Warning of personnel injury!
The severity of the danger is indicated by the respective signal word, see page 9.
Warning of explosive atmosphere!
Warning of dangerous electrical voltage!
Warning of material damage due to electrostatic charging!
Warning of material damage!
Note!
Indicates possible malfunctions and provides information regarding optimal oper-
ating conditions.

Chapter 2 Safety information
Device description HE 5697 MFC 9
Version 1.4
Signal words
DANGER!
Indicates an immediate danger with high risk that will result in death or serious injury if not avoided.
WARNING!
Indicates a possible danger with medium risk that may result in death or serious injury if not
avoided.
CAUTION!
Indicates a danger with low risk that might result in slight or moderate injury if not avoided.
Structure of warning notes
All warning notes in these operating instructions are structured in a uniform manner. The pictogram
designates the type of danger.
SIGNAL WORD!
An informative text describes the danger and suggests how it can be avoided.

Chapter 2 Safety information
10 Device description HE 5697 MFC
Version 1.4
2.2 Safety during the individual phases of operation
The following safety information must be observed when installing the multifunctional controller and
during operation.
Danger of electric shock!
Disconnect the power supply before working on the device. Install the electrical
lines in accordance with the respectively applicable local regulations (VDE 0100
in Germany). Lay the measuring lines separately from the power lines. Produce a
connection between the protective ground connection (in the respective device
carrier) and a protective ground.
Danger of electric shock!
Any interruption of the protective ground in the device carrier may cause the de-
vice to become dangerous. Deliberate interruptions are not permissible. If it can
be assumed that safe operation is no longer possible, then the device shall be
put out of commission and be secured against unintended operation or re-activa-
tion.
Danger of electric shock!
Do not open the device under voltage! When opening the devices or removing
covers and parts, live parts may become exposed. Connecting points may also
be live!
Caution!
The device may not be put into operation when there is visible damage on the
device.
Caution!
Observe the accident prevention regulations applicable to the system, such as
BGV A 3 "Electrical Systems and Equipment" during installation, commissioning,
maintenance and troubleshooting.
Caution!
Clean soiled contacts using oil-free compressed air or spirit and a lint-free cloth.
Material damage due to electrostatic charging!
Observe the safety measures according to DIN EN 61340-51/-3 in order to pre-
vent electrostatic discharging!

Chapter 2 Safety information
Device description HE 5697 MFC 11
Version 1.4
The following provisions must be observed:
Attach the cables to the connections and terminals correctly.
It is only permitted to clean the housing with wet cleaning agents in order to avoid static
charging.
It is required to clean the device in order to prevent increased dust formation.
Electrical connection!
Install the electrical lines in accordance with the respectively applicable local reg-
ulations (VDE 0100 in Germany). Lay the measuring lines separately from the
power lines. Produce a connection between the protective ground connection (in
the respective device carrier) and a protective ground.
Troubleshooting!
When beginning to troubleshoot, all possible sources of error regarding additional
equipment or cables (measuring lines, wiring, slave devices) should be taken into
consideration. If no error source can be found after examining these points, we
recommend to send the device to the supplier.
Decommissioning!
Disconnect the power supply entirely if the device is to be decommissioned. Se-
cure the device against inadvertent operation!
If the device is interconnected with other devices and/or equipment, the effects of
the deactivation should be considered prior to disconnecting the device and the
appropriate precautions should be taken beforehand.

Chapter 3 Device description
12 Device description HE 5697 MFC
Version 1.4
3 Device description
3.1 Overview
3.1.1 Front side
Fig. 3.1: Overview of front side
A. Display elements
B. Resistive touch screen
C. Control elements
D. Mini-USB front interface (galvanically isolated)
A
B
CD
Type plate

Chapter 3 Device description
Device description HE 5697 MFC 13
Version 1.4
3.1.2 Rear side
Fig. 3.2: Overview of the rear side when fully equipped (connection area)
A. Slot C (optional and variable), see page 19.
B. Slot B (optional and variable), see page 18.
C. Slot A (optional and variable), see page 17.
D. Power supply slot, see page 16.
E. Relay outputs, see page 21.
E
C
B
A
D

Chapter 3 Device description
14 Device description HE 5697 MFC
Version 1.4
3.2 Display and control elements
Symbols Meaning
Freely assignable display element, see chapter 6 "Software / Programming" on
page 28.
Power on (if no program is started)
After starting the program, the function of the LED is determined by the started
program.
Freely assignable display element, see chapter 6 "Software / Programming"
on page 28.
Freely assignable control element, see chapter 6 "Software / Programming" on
page 28.
Freely assignable control element, see chapter 6 "Software / Programming" on
page 28.
Freely assignable control element, see chapter 6 "Software / Programming" on
page 28.
Freely assignable control element, see chapter 6 "Software / Programming" on
page 28.
Resistive touch screen
Resolution 320 × 240 pixels QVGA

Chapter 3 Device description
Device description HE 5697 MFC 15
Version 1.4
3.3 Technical data
Technical data
Intended use: The multifunctional controller is used for switching or continuous control
with sequence control and electrical measured value recording
Supply voltage: 100 to 240 V AC / 24 V DC
Transducer supply: 18 V DC / 45 mA
Power consumption: Max. 350 mA (24 V DC)
Display: Resistive touch screen; 3.5"; resolution 320 × 240 pixels QVGA
LEDs: 2 freely programmable LEDs for status indications
Buttons: 4 freely assignable buttons
Outputs: See connection areas, on page 16 et seq.
Inputs: See connection areas, on page 16 et seq.
Relay: See connection areas, on page 16 et seq.
Interfaces: Rear side: 1 × USB 2.0 host, connector type A
Front side: 1 × Mini-USB 2.0 Device, connector type B (galvanically iso-
lated)
CPU: Cortex A8, 600 MHz
Boot time: approx. 17 s
Real-time clock: Power failure buffered
Storage: Mass storage 1 × Micro SD card (4 GByte)
DDR2 64 MByte
Flash 128 MByte
MRAM 128 kByte
Housing: Panel mounting apparatus
Protection Class:
IP 65 on front side
IP 20 on rest of housing
Dimensions (W × H × D):
98 mm × 98 mm × 115 mm (without connector)
98 mm × 98 mm × 130 mm (with connector)
Installation: Panel mounting
Panel cut-out: 92 mm × 92 mm (+0.8 mm tolerance)
Ambient conditions
Climatic
Storage -20 °C to +70 °C
Transport -20 °C to +70 °C
Operation 0 °C to +55 °C
Relative humidity Relative humidity 95%, no condensation allowed
Air and creepage distances
Contamination Class 2

Chapter 3 Device description
16 Device description HE 5697 MFC
Version 1.4
Subject to technical changes.
3.4 Connection areas
3.4.1 Power supply slot
The power supply slot always has the following connections:
Fig. 3.3: Power supply slot
A. Power supply
Connection type: 3-pole basic housing; grid dimension 5
B. Transducer supply
Connection type: 4-pole basic housing DMC 1.5; grid dimension 3.5
C. USB interface (USB 2.0 host, connector type A)
Over voltage category II
Maximum altitude 2000 m
Category a
Rated voltage: 230 V
Test voltage: 3000 VAC, 1 min
Category b
Rated voltage: 50 V
Test voltage: 520 VAC, 1 min
Ambient conditions
Signal Current no.
Power supply L1
N2
FE 3
CBA
12 3
1 2
3 4

Chapter 3 Device description
Device description HE 5697 MFC 17
Version 1.4
3.4.2 Slot A – Configuration (option)
Slot A is variable and can take the following connections:
I/O card
Fig. 3.4: Slot A: I/O card
For information on the I/O card see chapter 10.1 "I/O cards" on page 33.
Transducer supply: +UAV 1
3
- UAV 2
4
Signal Current no.

Chapter 3 Device description
18 Device description HE 5697 MFC
Version 1.4
3.4.3 Slot B – Configuration (option)
Slot B is variable and can take the following connections:
I/O card
Fig. 3.5: Slot B: I/O card
For information on the I/O card see chapter 10.1 "I/O cards" on page 33.

Chapter 3 Device description
Device description HE 5697 MFC 19
Version 1.4
3.4.4 Slot C: Communication card – Configuration (option)
Slot C is variable and can take the following connections.
Fig. 3.6: Slot C (example)
A. Possible connections:
10/100 BaseT
Profinet CC-A
Modbus TCP (Slave)
Ethernet (LAN)
B. Possible connections:
10/100 BaseT
Profinet CC-A
Modbus TCP (Slave)
Ethernet (LAN)
C. Possible connections:
RS-485
D. Possible connections:
RS-485
CAN
Configuration variations
1. Profinet + Modbus, see page 48
1 × Profinet CC-A
1 × Modbus TCP (Slave) / 1 × Ethernet (LAN)
1 × RS-485 (Modbus RTU Master)
1 × RS-485 (HPR-Bus Master)
DC
BA

Chapter 3 Device description
20 Device description HE 5697 MFC
Version 1.4
2. Profinet + CAN configuration
1 × Profinet CC-A
1 × Modbus TCP (Slave)
1 × RS-485 (Modbus RTU Master)
1 × CAN
3. Ethernet + Modbus configuration
1 × Ethernet (LAN)
1 × RS-485 (Modbus RTU Master)
1 × RS-485 (Modbus RTU Slave)
4. Ethernet + CAN configuration
1 × Ethernet (LAN)
1 × CAN
1 × RS-485 (Modbus RTU Master)
5. EtherCAT Slave + Modbus configuration
1 × EtherCAT
1 × Ethernet (LAN)
1 × RS-485 (Modbus RTU Master)
6. EtherCAT Slave + CAN configuration
1 × EtherCAT
1 × Ethernet (LAN)
1 × CAN
7. Profibus DP Slave + Modbus (Communication card)
1 × Profibus DP Slave
1 × Ethernet (LAN)
1 × RS-485 (Modbus RTU Master)
8. Profibus DP Slave + CAN configuration (Communication card)
1 × Profibus DP Slave
1 × Ethernet (LAN)
1 × CAN