HIKOKI VB 3616DA User manual

Handling instructions
Bedienungsanleitung
Mode d’emploi
Istruzioni per l’uso
Gebruiksaanwijzing
Instrucciones de manejo
Instruções de uso
Bruksanvisning
Brugsanvisning
Bruksanvisning
Käyttöohjeet
Οδηγίες χειρισμού
VB 3616DA
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c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking up
or carrying the tool.
Carrying power tools with your finger on the switch
or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away
from moving parts.
Loose clothes, jewellery or long hair can be caught in
moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used.
Use of dust collection can reduce dust-related
hazards.
h) Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles.
A careless action can cause severe injury within a
fraction of a second.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and safer
at the rate for which it was designed.
b) Do not use the power tool if the switch does not
turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from
the power tool before making any adjustments,
changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition that
may affect the power tool’s operation.
If damaged, have the power tool repaired before
use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions and
the work to be performed.
Use of the power tool for operations different from
those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean
and free from oil and grease.
GENERAL POWER TOOL SAFETY
WARNINGS
WARNING
Read all safety warnings, instructions, illustrations and
specifications provided with this power tool.
Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-
operated (corded) power tool or battery-operated (cordless)
power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the
risk of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication.
A moment of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection.
Protective equipment such as a dust mask, non-skid
safety shoes, hard hat or hearing protection used for
appropriate conditions will reduce personal injuries.
(Original instructions)
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Slippery handles and grasping surfaces do not
allow for safe handling and control of the tool in
unexpected situations.
5) Battery tool use and care
a) Recharge only with the charger specified by the
manufacturer.
A charger that is suitable for one type of battery pack
may create a risk of fire when used with another
battery pack.
b) Use power tools only with specifically
designated battery packs.
Use of any other battery packs may create a risk of
injury and fire.
c) When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins,
keys, nails, screws or other small metal objects,
that can make a connection from one terminal to
another.
Shorting the battery terminals together may cause
burns or a fire.
d) Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or
burns.
e) Do not use a battery pack or tool that is damaged
or modified.
Damaged or modified batteries may exhibit
unpredictable behaviour resulting in fire, explosion
or risk of injury.
f) Do not expose a battery pack or tool to fire or
excessive temperature.
Exposure to fire or temperature above 130°C may
cause explosion.
g) Follow all charging instructions and do not
charge the battery pack or tool outside the
temperature range specified in the instructions.
Charging improperly or at temperatures outside
the specified range may damage the battery and
increase the risk of fire.
6) Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts.
This will ensure that the safety of the power tool is
maintained.
b) Never service damaged battery packs.
Service of battery packs should only be performed
by the manufacturer or authorized service providers.
PRECAUTION
Keep children and infirm persons away.
When not in use, tools should be stored out of reach of
children and infirm persons.
CORDLESS PORTABLE REBAR
CUTTER/BENDER SAFETY
WARNINGS
1. Hold the power tool by insulated gripping surfaces,
when performing an operation where the cutting
accessory may contact hidden wiring.
Cutting accessory contacting a "live" wire may make
exposed metal parts of the power tool "live" and could
give the operator an electric shock.
2. Use clamps or another practical way to secure and
support the workpiece to a stable platform.
Holding the workpiece by hand or against your body
leaves it unstable and may lead to loss of control.
3. During operation, maintenance or inspection, make
sure you and anybody in the immediate vicinity are
wearing protective goggles.
This will help prevent iron filings from getting in the eyes.
4. If you use the machine continuously, the inner cover and
gear cover can become hot. After such continuous use,
do not touch the inner cover and gear cover. (Fig. 3)
5. Avoid any work exceeding the maximum capacities of
the unit described in the specifications. Never cut and/or
bend any hard materials such as PC(Precast concrete)
steel, etc. Materials of this type are likely to scatter into
pieces and cause injuries.
6. If the unit malfunctions during operation or you hear any
abnormal noise, immediately turn offthe switch and stop
operation. Contact the store where you bought the unit
or a HiKOKI Authorised Service Center, and ask for
checkup and/or repair. Use of the unit without checkup
and repair can result in injury.
7. Make absolutely sure that the cutter cover is closed
when you don’t carry out the cutting work. If the cover
is kept open, the cutter can jam on foreign objects and
cause serious accidents. (Fig. 2)
8. While turning switches, never put your hand close to the
cutter, reaction stopper, or bending roller. Bringing your
hand close to these components can result in serious
injury.
9. If you accidentally drop the unit or knock it against
something, thoroughly examine the unit and ensure that
there are no damages, cracks, or deformations on the
cutter and unit.
10. Do not immerse unit in water as this may cause
malfunction or electric shock.
11. If a warning label can no longer be read, peels offor
becomes indistinct, exchange the label with a new
one.
Contact a HiKOKI Authorized Service Center for new
labels.
12. Install the cutter and accessories securely according
to the handling instructions. If you fail to install them
properly, they may come offand cause an injury.
13. Be sure to pull out the battery when the cutter is checked,
cleaned, and replaced. Failure to do so can result in a
serious injury.
ADDITIONAL SAFETY WARNINGS
1. Preparing and checking the work environment. Make
sure that the work site meets all the conditions laid forth
in the precautions.
2. Do not allow foreign matter to enter the hole for
connecting the rechargeable battery.
3. Never disassemble the rechargeable battery and
charger.
4. Never short-circuit the rechargeable battery.
Shortcircuiting the battery will cause a great electric
current and overheat. It results in burn or damage to the
battery.
5. Do not dispose of the battery in fire. If the battery is burnt,
it may explode.
6. Bring the battery to the shop from which it was purchased
as soon as the post-charging battery life becomes too
short for practical use. Do not dispose of the exhausted
battery.
7. Do not insert object into the air ventilation slots of the
charger. Inserting metal objects or inflammables into the
charger air ventilation slots will result in electrical shock
hazard or damaged charger.
8. When using this unit continuously, the unit may overheat,
leading to damage in the motor and switch. Therefore,
whenever the housing becomes hot, give the tool a
break for a while.
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9. Make sure that the battery is installed firmly. If it is at all
loose it could come offand cause an accident.
10. Never touch moving parts.
Never place your hands, fingers or other body parts near
the tool’s moving parts.
11. Never operate without all guards in place.
Never operate this tool without all guards or safety
features in place and in proper working order. If
maintenance or servicing requires the removal of a
guard or safety feature, be sure to replace the guard or
safety feature before resuming operation of the tool.
12. NEVER leave tool running unattended. Turn power off.
Don’t leave tool until it comes to a complete stop.
13. The power tool is equipped with a temperature
protection circuit to protect the motor. Continuous work
may cause the temperature of the unit to rise, activating
the temperature protection circuit and automatically
stopping operation. If this happens, allow the power tool
to cool before resuming use.
14. Do not give a strong shock to the switch panel or break it.
It may lead to a trouble.
15. Do not use the product if the tool or the battery terminals
(battery mount) are deformed.
Installing the battery could cause a short circuit that
could result in smoke emission or ignition.
16. Keep the tool’s terminals (battery mount) free of swarf
and dust.
○Prior to use, make sure that swarf and dust have not
collected in the area of the terminals.
○During use, try to avoid swarf or dust on the tool from
falling on the battery.
○When suspending operation or after use, do not leave
the tool in an area where it may be exposed to falling
swarf or dust.
Doing so could cause a short circuit that could result in
smoke emission or ignition.
17. Always use the tool and battery at temperatures between
-5°C and 40°C.
CAUTION ON LITHIUM-ION BATTERY
To extend the lifetime, the lithium-ion battery equips with the
protection function to stop the output.
In the cases of 1 to 3 described below, when using this
product, even if you are pulling the switch, the motor may stop.
This is not the trouble but the result of protection function.
1. When the battery power remaining runs out, the motor
stops.
In such a case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this
case, release the switch of tool and eliminate causes of
overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the
battery power may stop.
In this case, stop using the battery and let the battery
cool. After that, you can use it again.
Furthermore, please heed the following warning and caution.
WARNING
In order to prevent any battery leakage, heat generation,
smoke emission, explosion and ignition beforehand, please
be sure to heed the following precautions.
1. Make sure that swarf and dust do not collect on the
battery.
○During work make sure that swarf and dust do not fall on
the battery.
○Make sure that any swarf and dust falling on the power
tool during work do not collect on the battery.
○Do not store an unused battery in a location exposed to
swarf and dust.
○Before storing a battery, remove any swarf and dust that
may adhere to it and do not store it together with metal
parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a
nail, strike with a hammer, step on, throw or subject the
battery to severe physical shock.
3. Do not use an apparently damaged or deformed battery.
4. Do not use the battery in reverse polarity.
5. Do not connect directly to an electrical outlets or car
cigarette lighter sockets.
6. Do not use the battery for a purpose other than those
specified.
7. If the battery charging fails to complete even when a
specified recharging time has elapsed, immediately stop
further recharging.
8. Do not put or subject the battery to high temperatures or
high pressure such as into a microwave oven, dryer, or
high pressure container.
9. Keep away from fire immediately when leakage or foul
odor are detected.
10. Do not use in a location where strong static electricity
generates.
11. If there is battery leakage, foul odor, heat generated,
discolored or deformed, or in any way appears abnormal
during use, recharging or storage, immediately remove it
from the equipment or battery charger, and stop use.
12. Do not immerse the battery or allow any fluids to flow
inside. Conductive liquid ingress, such as water, can
cause damage resulting in fire or explosion. Store your
battery in a cool, dry place, away from combustible and
flammable items. Corrosive gas atmospheres must be
avoided.
CAUTION
1. If liquid leaking from the battery gets into your eyes,
do not rub your eyes and wash them well with fresh
clean water such as tap water and contact a doctor
immediately.
If left untreated, the liquid may cause eye-problems.
2. If liquid leaks onto your skin or clothes, wash well with
clean water such as tap water immediately.
There is a possibility that this can cause skin irritation.
3. If you find rust, foul odor, overheating, discolor,
deformation, and/or other irregularities when using the
battery for the first time, do not use and return it to your
supplier or vendor.
WARNING
If a conductive foreign matter enters in the terminal of lithium
ion battery, the battery may be shorted, causing fire. When
storing the lithium ion battery, obey surely the rules of
following contents.
○Do not place conductive debris, nail and wires such as
iron wire and copper wire in the storage case.
○To prevent shorting from occurring, load the battery in
the tool or insert securely the battery cover for storing
until the ventilator is not seen.
REGARDING LITHIUM-ION BATTERY
TRANSPORTATION
When transporting a lithium-ion battery, please observe the
following precautions.
WARNING
Notify the transporting company that a package contains a
lithium-ion battery, inform the company of its power output
and follow the instructions of the transportation company
when arranging transport.
○Lithium-ion batteries that exceed a power output of
100Wh are considered to be in the freight classification
of Dangerous Goods and will require special application
procedures.
○For transportation abroad, you must comply with
international law and the rules and regulations of the
destination country.
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○If the BSL36B18 is installed in the power tool, the power
output will exceed 100 Wh and the unit will be classified
as Dangerous Goods for freight classification.
Wh
Power Output
2 to 3 digit number
USB DEVICE CONNECTION
PRECAUTIONS (UC18YSL3)
When an unexpected problem occurs, the data in a USB
device connected to this product may be corrupted or lost.
Always make sure to back up any data contained in the USB
device prior to use with this product.
Please be aware that our company accepts absolutely no
responsibility for any data stored in a USB device that is
corrupted or lost, nor for any damage that may occur to a
connected device.
WARNING
○Prior to use, check the connecting USB cable for any
defect or damage.
Using a defective or damaged USB cable can cause
smoke emission or ignition.
○When the product is not being used, cover the USB port
with the rubber cover.
Buildup of dust etc. in the USB port can cause smoke
emission or ignition.
NOTE
○There may be an occasional pause during USB
recharging.
○When a USB device is not being charged, remove the
USB device from the charger.
Failure to do so may not only reduce the battery life
of a USB device, but may also result in unexpected
accidents.
○It may not be possible to charge some USB devices,
depending on the type of device.
NAMES OF PARTS (Fig. 1 – Fig. 35)
Reaction stopper A
Bending roller
Center plate
Center roller
Turn table
Cam cover
Guide
Lever
Inner cover
Warning label (Bending)
Warning label (Cutting)
Gear cover
Reaction stopper B
Cover
Grip rubber
Motor
Switch trigger
Handle
Switch lock
Battery
Battery cover
Setting dial
Alignment position
Name plate
Warning label (Battery cover)
Hexagonal bar wrench (For M5 hexagon socket bolt)
Switch panel
Manual mode switch
Mode indicator lamp
Cutter guard
Upper cutter
Lower cutter
Hexagon socket bolt
Rebar
Flat head screwdriver
Bending length
Stopper
Bolt
Nut
Hole to fix unit
Work bench
Latch
Charge indicator lamp
Battery level indicator switch
Battery level indicator lamp
Rubber cover
USB port
USB cable
SYMBOLS
WARNING
The following show symbols used for the machine.
Be sure that you understand their meaning before
use.
VB3616DA:
Cordless Portable Rebar Cutter/Bender
To reduce the risk of injury, user must read
instruction manual.
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Only for EU countries
Do not dispose of electric tools together with
household waste material!
In observance of European Directive 2012/19/EU
on waste electrical and electronic equipment
and its implementation in accordance with
national law, electric tools that have reached
the end of their life must be collected separately
and returned to an environmentally compatible
recycling facility.
Direct current
VRated voltage
n0No-load speed
kg
Weight
(According to EPTA-Procedure 01/2014)
Switching ON
Switching OFF
Disconnect the battery
Lock
Unlock
Manual Mode Switch
Manual Mode OFF
Manual Mode ON
Lights Blinking: Warning Signals
Warning
Prohibited action
Battery
Remaining battery indicator switch
Lights ;
The battery remaining power is over 75%
Lights ;
The battery remaining power is 50% – 75%.
Lights ;
The battery remaining power is 25% – 50%.
Lights ;
The battery remaining power is less than 25%
Blinks ;
The battery remaining power is nearly empty.
Recharge the battery soonest possible.
Blinks ;
Output suspended due to high temperature.
Remove the battery from the tool and allow it to
fully cool down.
Blinks ;
Output suspended due to failure or malfunction.
The problem may be the battery so please
contact your dealer.
STANDARD ACCESSORIES
In addition to the main unit (1 unit), the package contains the
accessories listed on page 184.
Standard accessories are subject to change without notice.
SELECTING ACCESSORIES
The accessories of this machine are listed on page 185.
APPLICATIONS
○Cutting of rebar
○Bending of rebar
SPECIFICATIONS
1. Power tool
Model VB3616DA
Voltage 36 V
No-Load Speed 0 – 16 min–1
Capacities (1) Material:Rebar, equivalent grades: GRADE 460 (Great Britain), BST 500 (Germany), B500 (Spain) and FeE 500 (France)
(2) Diameter of material: 8 – 16 mm
Number of piece(s) that can be
processed at one time
Cutting
ø10 mm 2 pieces
ø12 mm 1 piece
ø16 mm 1 piece
Bending
ø10 mm 3 pieces
ø12 mm 2 pieces
ø16 mm 1 piece
Battery available for this tool* Multi volt battery
Weight** 18.6 kg (BSL36A18)
19.2 kg (BSL36B18)
* Existing batteries (BSL3660/3620/3626, BSL18xx series, etc.) cannot be used with this tool.
** According to EPTA-Procedure 01/2014
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Table 1
Indications of the charge indicator lamp
Charge
indicator
lamp
(RED /
BLUE /
GREEN /
PURPLE)
Before
charging Blinks (RED)
Lights for 0.5 seconds. Does not light for
0.5 seconds. (offfor 0.5 seconds) Plugged into power source
While
charging
Blinks
(BLUE)
Lights for 0.5 seconds. Does not light for
1 second. (offfor 1 second) Battery capacity at less than 50%
Blinks
(BLUE)
Lights for 1 second. Does not light
for 0.5 seconds. (offfor 0.5 seconds) Battery capacity at less than 80%
Lights
(BLUE) Lights continuously Battery capacity at more than 80%
Charging
complete Lights (GREEN)
Lights continuously
(Continuous buzzer sound: about 6
seconds)
Overheat
standby Blinks (RED)
Lights for 0.3 seconds. Does not light for
0.3 seconds. (offfor 0.3 seconds) Battery overheated. Unable to
charge. (Charging will commence
when battery cools)
Charging
impossible Flickers (PURPLE)
Lights for 0.1 seconds. Does not light for
0.1 seconds. (offfor 0.1 seconds)
(Intermittent buzzer sound: about 2
seconds)
Malfunction in the battery or the
charger
NOTE
Due to HiKOKI’s continuing program of research and
development, the specifications herein are subject to
change without prior notice.
2. Battery
Model BSL36A18 BSL36B18
Voltage 36 V / 18 V (Automatic Switching*)
Battery capacity 2.5 Ah / 5.0 Ah 4.0 Ah / 8.0 Ah
(Automatic Switching*)
Available cordless
products** Multi volt series, 18 V product
Available charger Sliding charger for lithium ion
batteries
* The tool itself will automatically switch over.
** Please see our general catalogue for details.
3. Charger
Model UC18YSL3
Charging voltage 14.4 V – 18 V
Weight 0.6 kg
CHARGING
Before using the power tool, charge the battery as follows.
1. Connect the charger’s power cord to the receptacle.
When connecting the plug of the charger to a receptacle,
the charge indicator lamp will blink in red (At 1- second
intervals).
2. Insert the battery into the charger.
Firmly insert the battery into the charger as shown in
Fig. 4 (on page 2).
3. Charging
When inserting a battery in the charger, the charge
indicator lamp will blink in blue.
When the battery becomes fully recharged, the charge
indicator lamp will light up in green. (See Table 1)
(1) Charge indicator lamp indication
The indications of the charge indicator lamp will be as
shown in Table 1, according to the condition of the
charger or the rechargeable battery.
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(2) Regarding the temperatures and charging time of the rechargeable battery
The temperatures and charging time will become as shown in Table 2.
Table 2
Charger UC18YSL3
Battery
Type of battery Li-ion
Temperatures at which the
battery can be recharged 0°C – 50°C
Charging voltage V 14.4 18
Charging time,
approx. (At 20°C)
BSL14xx series BSL18xx series Multi volt
series
(4 cells) (8 cells) (5 cells) (10 cells) (10 cells)
min.
BSL1415S : 15
BSL1415 : 15
BSL1415X : 15
BSL1420 : 20
BSL1425 : 25
BSL1430C : 30
BSL1430 : 20
BSL1440 : 26
BSL1450 : 32
BSL1460 : 38
BSL1815S : 15
BSL1815 : 15
BSL1815X : 15
BSL1820 : 20
BSL1825 : 25
BSL1830C : 30
BSL1830 : 20
BSL1840 : 26
BSL1850 : 32
BSL1860 : 38
BSL36A18 : 32
BSL36B18 : 52
USB Charging voltage V 5
Charging current A 2
NOTE
The recharging time may vary according to the ambient temperature and power source voltage.
4. Disconnect the charger’s power cord from the
receptacle.
5. Hold the charger firmly and pull out the battery.
NOTE
Be sure to pull out the battery from the charger after use,
and then keep it.
Regarding electric discharge in case of new batteries,
etc.
As the internal chemical substance of new batteries and
batteries that have not been used for an extended period
is not activated, the electric discharge might be low when
using them the first and second time. This is a temporary
phenomenon, and normal time required for recharging
will be restored by recharging the batteries 2 – 3 times.
How to make the batteries perform longer.
(1) Recharge the batteries before they become completely
exhausted.
When you feel that the power of the tool becomes
weaker, stop using the tool and recharge its battery. If
you continue to use the tool and exhaust the electric
current, the battery may be damaged and its life will
become shorter.
(2) Avoid recharging at high temperatures.
A rechargeable battery will be hot immediately after
use. If such a battery is recharged immediately after
use, its internal chemical substance will deteriorate, and
the battery life will be shortened. Leave the battery and
recharge it after it has cooled for a while.
CAUTION
○If the battery is charged while it is heated because
it has been left for a long time in a location subject to
direct sunlight or because the battery has just been
used, the charge indicator lamp of the charger lights
for 0.3 seconds, does not light for 0.3 seconds (offfor
0.3 seconds). In such a case, first let the battery cool,
then start charging.
○When the charge indicator lamp flickers (at 0.2-second
intervals), check for and take out any foreign objects in
the charger’s battery connector. If there are no foreign
objects, it is probable that the battery or charger is
malfunctioning. Take it to your authorized Service
Center.
○Since the built-in micro computer takes about
3 seconds to confirm that the battery being charged with
UC18YSL3 is taken out, wait for a minimum of 3 seconds
before reinserting it to continue charging. If the battery
is reinserted within 3 seconds, the battery may not be
properly charged.
PRIOR TO OPERATION
WARNING
Before use, check the following. 1 to 4 should be
checked before insert the battery.
CAUTION
Pull out battery before carrying out any adjustment,
servicing or maintenance.
When finished with a job, pull out the battery.
1. Power switch
Ensure that the switch is in the OFF position. If the battery
installed to power tool while the switch is in the ON
position, the power tool will start operating immediately,
which could cause a serious accident.
2. Preparation and confirmation of working environment.
Check and confirm if the workplace is in proper
conditions as mentioned in the [GENERAL POWER
TOOLS SAFETY WARNINGS]; 1).
3. For safety sake, use the provided hexagonal bar wrench
to make absolutely sure that the hexagon socket bolt
is securely clamped. Use of the unit with the bolt in a
loosely clamped condition can result in damage to the
unit and cutter as well as accidents.
4. Confirm that the cutter is in sharp condition.
Make certain that the cutter is in a sharp condition.
Continued use of a worn out and deformed cutter with
dull edges results in damage to the unit and cutter as
well as accidents.
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PICTGRAPH ILLUSTRATION AND EXPLANATION
Warning label (Cutting)
Avoid bringing your hand near to the reaction stoppers during operation; otherwise,
you may get your finger caught in or may run the hazard of other injuries.
During cutting work, securely hook the rebar to the reaction stoppers. Furthermore,
secure enough length of a rebar to be hooked to the reaction stoppers.
Never bring your hand close to the cutter during operation.
Continued use of a worn-out cutter can result in the damage and the broken pieces
flying around. Replace it with a new cutter after approximately 8000 times of cutting
as a rough guide.
If the grip rubber gets worn out, there is a fear that it cannot sufficiently hold the rebar
and gets broken down with its parts flying around, etc.
If the grip rubber cannot hold the rebar much longer, replace it with a new grip rubber.
Set the rebar in the center or the recess of the cutter during cutting work. Any cutting
work with the rebar set on corners or ends of the cutter can result in the pieces of
broken rebar flying around or the damage to the cutter and the machine.
Warning label (Bending)
If you bend the rebar with a large angle while placing your hand onto it, there is a fear
of getting your hand caught in by the fold-back reaction of the rebar.
Begin operation only after ensuring that there are no people within the turning range
of the material to be bent.
Warning label (Battery Cover)
Attach the battery cover when storing or operating the tool.
5. Removing and inserting the battery cover and
battery (Fig. 5)
WARNING
Make sure the battery cover is attached when operating
the tool.
Iron filings in the battery terminal area may result in
malfunction.
6. Remaining battery indicator (Fig. 6)
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OPERATION
CAUTION
Pull out battery before carrying out any adjustment,
servicing or maintenance.
When finished with a job, pull out the battery.
1. Switch operation
This product is equipped with a switch lock to prevent
inadvertent switch operations. (Fig. 7-a)
Pressing the switch lock in one of the indicated directions
and pulling the switch will activate the motor.
Once the switch is activated, it will remain on even after
releasing the switch lock as long as you are pulling on
the switch.
Releasing the switch within area Ⓐwill apply a brake
that will stop operation. (Fig. 7-b)
Releasing the switch within area Ⓑwill automatically
return the upper cutter and bending roller to their original
positions. (Fig. 7-b)
WARNING
The cutter also simultaneously activates, so please
close the cover. (Fig. 7-b)
2. Reverse-rotating the cutter and bending roller
Releasing the switch during operation could result in
the cutter and bending roller coming to a standstill to
sandwich the rebar and irremovably lock it in place.
(Fig. 8)
In this situation, the motor should be reverse-rotated to
return the cutter and bending roller back to their original
positions.
Below are the two methods for returning the cutter and
bending roller during operation.
●Set the setting dial on “RETURN” (Fig. 8-a)
(1) Align the setting dial on “RETURN”.
(2) Pulling the switch again will activate reverse-rotation
mode.
When the tool begins returning, it will return to its original
position when the switch is released.
●Press the Manual Mode switch (Fig. 8-b)
(1) Press the Manual Mode switch.
(2) Pulling the switch again will activate reverse-rotation
mode.
The tool will return while the switch is pulled, and it will
stop when it returns to its original position.
(3) Once returned to the original position, press the Manual
Mode switch to return to “Normal Rotation Mode”.
NOTE
The tool will not operate if left in Reverse-rotation mode,
so press the Manual Mode switch to cancel reverse
rotation.
HOW TO USE (CUTTING)
WARNING
○Note that the unit is not a hand held tool. Be absolutely
sure to use the unit only after placing it on stable spots
such as floor, ground, etc.
○Never bring your hand close to the cutter during
operation.
○Never bring your hand close to the reaction stoppers A
and B during operation.
1. Inspect the cutter and grip rubber
WARNING
○Confirm that the hexagon socket bolt attaching the cutter
is tight.
If the tool is used with the bolt loose, it could damage the
tool or the cutter and result in accident or injury.
○The machine is so designed that the upper cutter and the
grip rubber can support a rebar.
If the grip rubber gets worn out, there is a fear that it
cannot sufficiently hold the rebar and gets broken down
with its parts flying around, etc.
If the grip rubber cannot hold the rebar much longer,
replace it with a new grip rubber. (For replacing the grip
rubber and repairing, ask the store where you purchased
it or the HiKOKI Authorized Service Center.)
(1) Position the tool as shown in Fig. 9.
(2) Attach battery and battery cover. (Fig. 10)
(3) Open the cover. (Fig. 12)
(4) Lower the upper cutter.
Lightly pull the switch and slowly move the upper cutter.
When the upper cutter comes outside the cam cover and
the hexagon socket bolt is fully visible, release the switch
to stop it in that position. (Fig. 13)
(5) Detach the battery cover and battery. (Fig. 11)
(6) Check for abnormalities such as wear, deformation or
breaks in the cutter. (Fig. 14)
If the cutter needs to be exchanged, see “3. Cutter
Replacement”.
(7) Using the included hexagonal bar wrench, make sure
that the hexagon socket bolt is fully tightened. (Fig. 15)
(8) Make sure the grip rubber isn’t worn down (Fig. 16)
(9) Make sure that the switch lock is in the lock position
(Fig. 17)
(10) Attach battery and battery cover (Fig. 10)
2. Cutting
WARNING
○Do not cut any materials other than the rebars. If you
attempt to do so, the material can splinter into pieces
and scatter.
○The bending roller moves even during cutting operation.
Never bring your hand close to the bending roller.
○The cutter blade can get worn out by repeated cutting of
the rebar. Continued use of a worn-out cutter can result
in the damage and the broken pieces flying around.
Replace it with a new cutter after approximately 8000
times of cutting as a rough guide.
○
During cutting work, securely
hook the rebar to the reaction
stopper B. Furthermore, secure
enough length of the rebar to be
hooked to the reaction stopper B.
○Set the rebar in the center or the
recess of the cutter during cutting
work. Any cutting work with the rebar
set on corners or ends of the cutter
can result in the pieces of broken
rebar flying around or the damage to the cutter and the
machine.
CAUTION
○Do not simultaneously cut two rebars measuring
D16 mm or D13 mm.
Doing so may damage the tool.
○A slip clutch is built in the machine to protect the
mechanism.
If you process the material with the diameter or quality
beyond the capacity, the slip clutch can sometimes
function. In such a case, stop processing immediately
and check the material.
When the slip clutch works, a big slip noise occurs, but
it’s not a malfunction.
After following the steps for “1. Inspect the cutter and grip
rubber” (steps (1) through (10)), follow the instructions
below.
(1) Position the setting dial in the “CUT” position. (Fig. 18)
(2) Set the rebar to be cut above the lower cutter
Make sure that there is enough length for the rebar to
fully hook reaction stopper B. (Fig. 19)
(3) Press the switch lock in either direction to release the
lock, and pull the switch to cut the rebar. (Fig. 7)
After cutting the rebar, hold down the switch until the
motor completes its reverse-rotation and the upper
cutter begins its return.
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(1) Remove battery cover and battery (Fig. 5-a)
(2) Make sure the switch lock is in the lock position. (Fig. 17)
(3) Position the tool so that the turn table is facing upwards
(Fig. 24)
(4) Make sure the cutter’s cover is closed (Fig. 24)
(5) Attach the battery and battery cover (Fig. 5-b)
(6) Align the setting dial to the appropriate size color and
angle of the rebar to be bent. (Fig. 25)
[Adjusting for the sizes of rebars]
Although the bend angle is the same on the dial, the
angle will slightly change depending on the rebar’s
thickness.
Adjust the angle in accordance with the size color on the
setting dial.
Size of rebar Colors of indicated marks
ø10 mm White
ø12 mm Green
ø16 mm Silver
NOTE
Even at the same dial setting position, the bending angle
can sometimes differ if the diameter or hardness of the
rebar is different. Use the angle marks merely as a rough
guideline.
(7) Properly setup by placing the rebar against the guide’s
stopper (Fig. 26)
(8) Press the switch lock to release the lock and pull the
switch to bend the rebar. (Fig. 7)
Even after the rebar is bent, the motor will reverse-rotate
and the roller will return to position while the switch is
pulled.
When the roller begins returning to position, it will
continue to do so even if the switch is released.
(See “[OPERATION]; 1. Switch operation”)
2. Bending in Manual Mode
In addition to “bending according to dial setting”, this
tool uses a variable speed switch to allow the bending of
rebars according to “visual estimation”.
After steps (1) through (5) of “1. Normal bending
procedure” have been completed, follow the instructions
below.
(1) Set the setting dial to a larger angle Ⓛthan the one
desired Ⓡ(Fig. 27)
(2) Set the rebar and release the switch lock (See
“[OPERATION]; 1. Switch operation”) (Fig. 7)
(3) Pull the switch and release at the desired angle Ⓡ
(Fig. 30 )
The roller will move as long as the switch is pulled. Little
by little, pull the switch a few times to adjust until the
desired angle is reached.
(4) Verify the bent angle
Press the Manual Mode switch to slightly reverse-rotate
the bending roller. (Fig. 28)
If the desired bending angle Ⓡis reached, go to step (5).
If the angle requires more bending, press the Manual
Mode switch to return to normal rotation and bend a little
more.) (Fig. 29) (Fig. 30 )
(5) When the rebar is bent to the desired angle, keep pulling
the switch in reverse-rotation mode, until the roller is
returned to its original position. (Fig. 30 )
(6) When the bending roller stops after returning to its
original position, press the Manual Mode switch once
again to cancel reverse-rotation. (Fig. 29)
3. Using holes to fix unit in place.
When using this product, place it in a stable position on
floor or ground.
At the center of the tool is a hole for securing the unit in
place and a screw hole located on the notch part of the
inner cover.
Use these holes to secure the tool to a work bench or
other location. (Bolt size: M10) (Fig. 31)
3. Cutter Replacement
After following the steps for “1. Inspect the cutter and grip
rubber” (steps (1) through (5)), follow the instructions below.
Replace the upper and lower cutters as one set.
(1) Using the included hexagonal bar wrench, remove the
hexagon socket bolt and then remove the upper and
lower cutters.
Pushing the cutter guard upwards makes it easier to
remove the upper cutter. (Fig. 20)
Prying with a flathead screwdriver will make it easier to
remove the lower cutter. (Fig. 21)
(2) Clean away the iron filings attached around the cutter
installation area (Fig. 22)
WARNING
Wear protective goggles.
(3) Align the hole of the cutter with the position of the pin and
attach the cutter.
Using the included hexagonal bar wrench, firmly tighten
the hexagon socket bolt to secure the cutter.
Exchange the hexagon socket bolt with the new one
included with the cutter. (Fig. 23)
(4) Attach the battery and battery cover (Fig. 10)
HOW TO USE (BENDING)
1. Normal bending procedure
WARNING
○Note that the unit is not a hand-held tool. Be absolutely
sure to use the unit only after placing it on a stable spots
such as floor, ground, etc.
○Never bring your hand close to the bending roller during
operation.
○Never bend any materials other than the rebars. If you
attempt to do so, the material can splinter into pieces
and scatter.
○Bend less than every 3 pieces of rebar with a 10 mm
diameter, less than every 2 pieces with a 12 mm
diameter, and every 1 piece with a 16 mm diameter.
○Remember that the cutter moves even during the
bending operation, thereby, close the cutter cover
without fail. (Fig. 24)
○Begin operation only after making
sure that there are no people within
the turning range of the material to be
bent.
○Reserve an extra length of at least
200 mm on the bending length of the
rebar to be bent. (Fig. 26)
If the extra length is not long enough, the rebar can
come offduring bending operation, or it can break into
fragments and scatter dangerously.
○Place the rebar on the center plate and set it so that it is
horizontal with the turntable surface.
If the side that is to be bent is set inclined upward, the
rebar can come loose from the bending roller while
bending causing it to fly off.
○When bending multiple rebars at one time, some may
come offthe bending roller and guide, etc., and therefore
exercise caution and set them horizontally.
○If you bend the rebar with a large angle
while placing your hand onto it, there is a
fear of getting your hand caught in by the
fold-back reaction of the rebar. Never
place your hand onto the position where
the rebar may fold back.
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WARNING SIGNALS
This product features functions that are designed to protect the tool itself as well as the battery. During work, from the time
the switch is being pulled and three seconds after its release, each of the protective functions may be activated, resulting in
the Mode indicator lamp to blink as shown in Table 3 to notify the user. When any of the safeguard functions are triggered,
immediately remove your finger from the switch and follow the instructions described under corrective action. (Fig. 32)
Table 3
Safeguard Function LED Light Display Corrective Action
Overload Protection On 0.1 second/off0.1 second Remove the cause of the overloading.
Temperature Protection On 0.5 second/off0.5 second Allow the tool and battery to thoroughly cool.
HOW TO RECHARGE USB DEVICE
(UC18YSL3)
(1) Select a charging method
○Charging a USB device from a electrical outlet
(Fig. 33-a)
○Charging a USB device and battery from a electrical
outlet (Fig. 33-b)
(2) How to recharge USB device (Fig. 34)
(3) When charging of USB device is completed (Fig. 35)
MAINTENANCE AND INSPECTION
CAUTION
Be sure to turned offthe switch and remove the battery
before maintenance and inspection.
1. Inspecting the cutter
Continued use of a dull or damaged cutter will result in
reduced cutting efficiency and may cause overloading of
the motor. Replace the blade with a new one as soon as
excessive abrasion is noted.
2. Inspecting the mounting screws
Regularly inspect all mounting screws and ensure that
they are properly tightened. Should any of the screws be
loose, retighten them immediately. Failure to do so could
result in serious hazard.
3. Maintenance of the motor
The motor unit winding is the very “heart” of the power
tool. Exercise due care to ensure the winding does not
become damaged and/or wet with oil or water.
4. Inspection of terminals (tool and battery)
Check to make sure that swarf and dust have not
collected on the terminals.
On occasion check prior, during and after operation.
CAUTION
Remove any swarf or dust which may have collected on
the terminals.
Failure to do so may result in malfunction.
5. Cleaning on the outside
When the power tool is stained, wipe with a soft dry cloth
or a cloth moistened with soapy water. Do not use chloric
solvents, gasoline or paint thinner, for they melt plastics.
6. Storage
Store the power tool in a place in which the temperature
is less than 40°C and out of reach of children.
NOTE
Storing lithium-ion batteries.
Make sure the lithium-ion batteries have been fully
charged before storing them.
Prolonged storage (3 months or more) of batteries with
a low charge may result in performance deterioration,
significantly reducing battery usage time or rendering
the batteries incapable of holding a charge.
However, significantly reduced battery usage time may
be recovered by repeatedly charging and using the
batteries two to five times.
If the battery usage time is extremely short despite
repeated charging and use, consider the batteries dead
and purchase new batteries.
CAUTION
In the operation and maintenance of power tools, the
safety regulations and standards prescribed in each
country must be observed.
Important notice on the batteries for the HiKOKI
cordless power tools
Please always use one of our designated genuine
batteries. We cannot guarantee the safety and
performance of our cordless power tool when used with
batteries other than these designated by us, or when
the battery is disassembled and modified (such as
disassembly and replacement of cells or other internal
parts).
GUARANTEE
We guarantee HiKOKI Power Tools in accordance with
statutory/country specific regulation. This guarantee does
not cover defects or damage due to misuse, abuse, or
normal wear and tear. In case of complaint, please send
the Power Tool, undismantled, with the GUARANTEE
CERTIFICATE found at the end of this Handling instruction,
to a HiKOKI Authorized Service Center.
Information concerning airborne noise and vibration
The measured values were determined according to
EN62841 and declared in accordance with ISO 4871.
Measured A-weighted sound power level: 94.0 dB (A)
Measured A-weighted sound pressure level: 88.5 dB (A)
Uncertainty K: 3 dB (A).
Wear hearing protection.
Vibration total values (triax vector sum) determined
according to EN62841.
Vibration emission value ah, B= 0.6 m/s2
Uncertainty K = 1.5 m/s2
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The declared vibration total value has been measured in
accordance with a standard test method and may be used
for comparing one tool with another.
It may also be used in a preliminary assessment of exposure.
WARNING
○The vibration emission during actual use of the power
tool can differ from the declared total value depending in
the ways in which the tool is used.
○Identify safety measures to protect the operator that
are based on an estimation of exposure in the actual
conditions of use (taking account of all parts of the
operating cycle such as the times when the tool is
switched offand when it is running idle in addition to the
trigger time).
TROUBLESHOOTING
Use the inspections in the table below if the tool does not operate normally. If this does not remedy the problem, consult your
dealer or the HiKOKI Authorized Service Center.
1. Power tool
Symptom Possible cause Remedy
Does not move No battery remaining. Charge the battery.
Battery is not properly installed. Push battery in until a click is heard.
The tool remains in reverse-rotation mode Press the Manual Mode switch to cancel
reverse-rotation.
Suddenly stopped Overload protection circuit activated. Remove cause of overload.
Heat protection circuit activated due to
overheating of the battery or the tool itself. Allow battery and tool to fully cool down.
Switch cannot be pulled Insufficient pressure on the switch lock. Press switch lock in until it comes to the
end.
Hear a “beep” when pulling
on the switch Switch is pulled in a small amount. Not a problem. Pull harder on the switch and the sound will
stop.
Cannot cut satisfactorily Cutter is worn/degraded/damaged Replace with a new cutter.
Working tool outside of its normal capacity
(material, material diameter, processing
quantity).
Review “SPECIFICATIONS” to cut properly.
Have trouble holding rebar
when cutting Grip rubber is worn. Replace with new grip rubber. Contact a HiKOKI Authorized Service
Center.
Cannot bend properly Working tool outside of its normal capacity
(material, material diameter, processing
quantity).
Review “SPECIFICATIONS” to bend
properly.
Cannot install battery Attempting to install battery other than type
specified. Use Multi Volt type battery.
NOTE
Due to HiKOKI’s continuing program of research and
development, the specifications herein are subject to
change without prior notice.
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