hilscher CIFX HPCIE90-DN/F User manual

User manual
CIFX HPCIE90-DN\F
PC card Half-Mini PCI Express DeviceNet Slave
Hilscher Gesellschaft für Systemautomation mbH
www.hilscher.com
DOC210805UM01EN | Revision 1 | English | 2022-03 | Released | Public

Table of contents 2/45
Table of contents
1 Introduction .............................................................................................................................. 4
1.1 About the user manual .....................................................................................................4
1.2 List of revisions ................................................................................................................4
2 Devices and accessories ........................................................................................................ 5
2.1 Basic card CIFX HPCIE90 ...............................................................................................6
2.2 Detached network interface AIFX-V2-DN ........................................................................7
2.3 Product software ..............................................................................................................7
2.4 Revision or version status of hardware and software ......................................................8
2.5 Device label with matrix code...........................................................................................8
3 Safety ........................................................................................................................................ 9
3.1 General note ....................................................................................................................9
3.2 Intended use ....................................................................................................................9
3.3 Personnel qualification .....................................................................................................9
3.4 Safety messages............................................................................................................10
3.4.1 Hazardous voltage, electric shock .................................................................. 10
3.4.2 Personal injury, device damage due to hot swap/hot plug.............................. 10
3.5 Property damage............................................................................................................11
3.5.1 Excessive supply voltage................................................................................ 11
3.5.2 Excessive signaling voltage ............................................................................ 11
3.5.3 Electrostatic sensitive devices ........................................................................ 11
3.5.4 Power drop during write and delete accesses in the file system .................... 12
3.5.5 Exceeding the maximum number of permitted write and delete accesses ..... 12
3.6 Information and data security.........................................................................................12
3.7 Warnings ........................................................................................................................13
4 Installing the hardware.......................................................................................................... 14
4.1 System Requirements....................................................................................................14
4.2 Requirements for operation............................................................................................16
4.3 Overview installation and firmware download ................................................................17
4.4 Installing the hardware ...................................................................................................18
4.5 Loading firmware and configuration in the device or making an update ........................19
4.6 Hints for problem solving................................................................................................20
4.7 Uninstalling the hardware...............................................................................................21
4.8 Disposal of waste electronic equipment.........................................................................21
5 Diagnosis with LEDs ............................................................................................................. 22
5.1 Overview ........................................................................................................................22
5.2 System LED ...................................................................................................................22
5.3 DeviceNet Slave.............................................................................................................23
6 Connectors ............................................................................................................................. 24
6.1 DeviceNet interface........................................................................................................24
6.2 Cabel connector fieldbus X802, on CIFX HPCIE90 .......................................................25
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6.3 Cable connector fieldbus X103, AIFX-V2-DN ................................................................25
6.4 Mini PCI Express Bus (H2) ............................................................................................26
7 Technical data ........................................................................................................................ 28
7.1 PC card CIFX HPCIE90-DN\F .......................................................................................28
7.2 PCI identifiers on the Mini PCI Express bus ..................................................................29
7.3 AIFX-V2-DN ...................................................................................................................30
7.4 Communication protocols...............................................................................................31
7.4.1 DevcieNet Slave ............................................................................................. 31
8 Dimensions............................................................................................................................. 32
8.1 Tolerances of PCB dimensions......................................................................................32
8.2 Dimensions CIFX HPCIE90 ...........................................................................................33
8.3 Dimensions AIFX-V2-DN ...............................................................................................34
9 Appendix................................................................................................................................. 35
9.1 FCC compliance.............................................................................................................35
9.2 References.....................................................................................................................35
9.3 Conventions in this manual ............................................................................................37
9.4 Legal notes.....................................................................................................................38
9.5 Registered trademarks...................................................................................................41
Glossary.................................................................................................................................. 44
Contacts.................................................................................................................................. 45
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Introduction 4/45
1 Introduction
1.1 About the user manual
This user manual for your PC card CIFX HPCIE90-DN\F DeviceNet provides
information on the following topics:
·Hardware description,
·installation of the hardware and
·firmware download.
Further information on how to download the firmware, as well as
descriptions about configuration and diagnosis of your device can be found
in separate operating instruction manuals.
1.2 List of revisions
Index Date Changes
1 22-03-10 Created
Table1: List of revisions
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Devices and accessories 5/45
2 Devices and accessories
The PC card CIFX HPCIE90-DN\F is a communication interface from
Hilscher based on the communication controller netX 90 and consists of a
basic card that is equipped with a detached network interface.
PC card Description of the basic card Accessories
CIFX HPCIE90-DN\F Communication Interface
Mini PCIe half-size: CIFX HPCIE90
Detached network
interface
DeviceNet:
AIFX-V2-DN
Type (according to the PCI Express Mini Card
specification): PCI Express half-Mini Card (H2)
Mini PCI Express slot (3.3 V)
Table2: PC card CIFX HPCIE90-DN\F
Product family Card format and type netX Network Cable
CIFX HPCIE 90 -DN \F
Table3: Meaning of the device name
The use refers exclusively to Slave systems. With the loaded DeviceNet
slavefirmware, the PC card cifX performs the DeviceNet Slave
communication. Data is exchanged between the connected devices and the
PC or connection device via the Dual-Port Memory.
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2.1 Basic card CIFX HPCIE90
In the following illustration with legend you can recognize the device
elements significant for installation and operation each by a number.
Figure1: Basic card CIFX HPCIE90 (Revision 1)
No. Description
(1), (4) Holes for mounting the PC card
(2) System LED (yellow/green)
(3) Cable connector Ethernet (X801, 20-pin)
(5) Matrix label
(6) Mini PCI Express bus, pin 17 to pin 52
(top: Pin 17 … 51, bottom: Pin 18 … pin 52)
(7) Mini PCI Express bus, pin 1 to pin 16
(top: Pin 1 … 15, bottom: Pin 2 … pin 16)
(8) Cable connector fieldbus (X802, 10-pin)
Table4: Legend for the basic card CIFX HPCIE90
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Devices and accessories 7/45
2.2 Detached network interface AIFX-V2-DN
Figure2: Detached network interface AIFX-V2-DN (revision 2)
No. Description
(1) DeviceNet interface, CombiCon plug connector
(X200)
(2) Cable connector fieldbus (X103, 10 pin)
(3) Mini matrix label (on the side of T100)
(4) MNS: Communication status LED (red/green)
Table5: Legend for the detached network interface AIFX-V2-DN
Important:
Note that the detached network interface DeviceNet AIFX-V2-DN
especially is designed for netX 90-based devices and exclusively
works together with them. In contrast, the detached network
interface Ethernet AIFX-DN is only suitable for netX 100-based
devices.
2.3 Product software
All the information and software you need for your product can be
downloaded free of charge at the web-link
https://kb.hilscher.com/display/CARDS/.
ØSelect the link for the current release for the Communication Solution
netX 90/4000 DVD.
After the download, you can start commissioning and configuring your
device immediately.
ØCheck our website regularly for software updates for your product.
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Devices and accessories 8/45
2.4 Revision or version status of hardware and software
The hardware revisions listed below, as well as the driver, software and
firmware versions belong together functionally. If a hardware installation is
available, the driver and the firmware must be updated according to these
specifications.
Device name Description Part no. Hardware revision
CIFX HPCIE90-DN\F Basic card CIFX HPCIE90 and AIFX-V2-DN 1424.511 -
CIFX HPCIE90 Communication Interface Mini PCIe half-size (basic card) 1424.100 1
AIFX-V2-DN Detached network interface DeviceNet 2801.510 3
Table6: Hardware revisions
Driver and software Name Version
Device driver cifX Device Driver 2.3 or higher
Software to download the firmware Device Explorer 1.3
Configuration software Communication Studio 1.0
Table7: Driver and software versions
Potocol File name Firmware
version
DeviceNet Slave X0907001.nxi V5.1
Table8: Firmware version and file names for permitted protocols
Note:
Unless otherwise stated, the firmware version in this manual is the
same as the stack version.
2.5 Device label with matrix code
You can identify your device by means of the device label.
Note:
The position of the device label on your device is indicated in the
device overview.
The device label consists of a matrix code and the information contained
therein in plain text.
The 2D code (Data Matrix Code) contains the following information:
Part number: 1234.567
Hardware revision: 1
Serial number: 20000
Figure3: Example 2D label
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Safety 9/45
3 Safety
3.1 General note
The documentation in the form of a user manual, an operating instruction
manual or other manual types, as well as the accompanying texts have
been created for the use of the products by qualified personnel. When
using the products, all Safety Messages, Integrated Safety Messages,
Property Damage Messages and all valid legal regulations must be obeyed.
Technical knowledge is presumed. The user has to assure that all legal
regulations are obeyed.
3.2 Intended use
With the PC card CIFX HPCIE90-DN\F, DeviceNet Slave communication
can be implemented if the corresponding firmware is loaded. For the
permissible firmware versions, see the section Revision or version status of
hardware and software [}page8].
3.3 Personnel qualification
The PC card may only be installed, configured, operated or uninstalled by
qualified personnel. Job-specific technical skills for people professionally
working with electricity must be present concerning the following topics:
·Safety and health at work
·Mounting and connecting of electrical equipment
·Measurement and Analysis of electrical functions and systems
·Evaluation of the safety of electrical systems and equipment
·Installing and configuring IT systems
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3.4 Safety messages
3.4.1 Hazardous voltage, electric shock
Danger to life or risk of injury by electric shock may occur if you open the
housing of your PC (or connection device) to install your PC card.
·Hazardous voltages are present in the PC (or connection device) for
mounting. Always read and observe the safety instructions of the PC
manufacturer before installation.
·First disconnect the power plug of the PC (or connection device), before
opening the housing.
·Make sure that the power supply is off at the PC (or connection device).
·Only then open the housing and install or remove the PC card.
3.4.2 Personal injury, device damage due to hot swap/hot plug
The PC card is not designed or intended for a hot-swap or hot-plug
connection. Performing hot-swap or hot-plug may pose a hazard to the PC
card, the system platform and the person performing the action.
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Safety 11/45
3.5 Property damage
3.5.1 Excessive supply voltage
The PC card may only be operated with the prescribed supply voltage,
which corresponds to the tolerances specified in this manual. The limits of
the permitted range must not be exceeded.
Device damage, malfunctions
·If the supply voltage is above the specified upper limit, this can lead to
serious damage to the PC card!
·If the supply voltage is below the specified lower limit, malfunctions of
the PC card may occur.
3.5.2 Excessive signaling voltage
All I/O signal pins on the PC card tolerate only the specified signal voltage,
as specified in this manual.
Device destruction
Operating your PC card at a signal voltage that exceeds the specified
signal voltage can cause serious damage to the PC card!
3.5.3 Electrostatic sensitive devices
This equipment is sensitive to electrostatic discharge which cause internal
damage and affect normal operation. Therefore adhere to the necessary
safety precautions for components that are vulnerable with electrostatic
discharge if you install or replace your device. Follow the guidelines listed
hereafter when you handle this equipment:
·Touch a grounded object to discharge potential static.
·Wear an approved grounding wriststrap.
·Do not touch connectors or pins on the PC card.
·Do not touch circuit components inside the equipment.
·If available, use a static-safe workstation.
·When not in use, store the equipment in appropriate static-safe
packaging.
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Safety 12/45
3.5.4 Power drop during write and delete accesses in the file system
The FAT file system in the netX firmware is subject to certain limitations in
its operation. Write and delete accesses in the file system (firmware
update, configuration download etc.) can destroy the FAT (File Allocation
Table) if the accesses cannot be completed if the power drops. Without a
proper FAT, a firmware may not be found and cannot be started.
ØMake sure that the power supply of the device does not drop during
write and delete accesses in the file system (firmware update,
configuration download etc.).
3.5.5 Exceeding the maximum number of permitted write and delete
accesses
This device uses a serial flash chip to store remanent data such as
firmware storage, configuration storage, etc. This device allows a maximum
of 100,000 write/delete accesses that are sufficient for standard operation
of the device. However, writing/deleting the chip excessively (e.g. changing
the configuration or changing the name of station) leads to the maximum
number of permitted write/delete accesses being exceeded and to device
damage. For example, if the configuration is changed once an hour, the
maximum number is reached after 11.5 years. If the configuration is
changed even more frequently, for example once a minute, the maximum
number is reached after approx. 69 days.
Avoid exceeding the maximum permitted write/delete accesses by writing
too often.
3.6 Information and data security
Take all usual measures for information and data security, in particular, for
PC cards with Ethernet technology. Hilscher explicitly points out that a
device with access to a public network (Internet) must be installed behind a
firewall or only be accessible via a secure connection such as an encrypted
VPN connection. Otherwise, the integrity of the device, its data, the
application or system section is not safeguarded.
Hilscher cannot assume any warranty or liability for damage due to
neglected security measures or incorrect installation.
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Safety 13/45
3.7 Warnings
When installing your device, observe the following warnings on possible
personal injury, as well as the warnings on property damage.
Hazardous voltage!
Danger to life, risk of injury by electric shock
Hazardous voltages are present in the PC (or connection device).
ØFirst disconnect the power plug of the PC (or connection device), before
you open the housing.
ØMake sure that the power supply is off at the PC (or connection device).
Hazardous voltage!
Danger to life, risk of injury by electric shock
Hazardous voltages are present in the PC (or connection device).
ØFirst disconnect the power plug of the PC (or connection device), before
you open the housing.
ØMake sure that the power supply is off at the PC (or connection device).
Personal injury, device damage due to hot swap/hot plug
The PC card is not designed or intended for a hot-swap or hot-plug
connection.
Performing hot-swap or hot-plug may pose a hazard to the PC card, the
system platform and the person performing the action.
Electrostatically sensitive devices
To prevent damage to the PC and PC card, make sure the PC card is
grounded through the connection plate and PC, and make sure you are
grounded when you install or uninstall the PC card.
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Installing the hardware 14/45
4 Installing the hardware
4.1 System Requirements
To install your cifX PC cards, you need a PC or a connection device with a
Mini PCI Express slot (host interface) for mounting the PC card.
Host interface
PC card Type Supply voltage
(1)
Power
consumption (2)
Signal voltage
(3)
CIFX HPCIE90-DN\F Mini PCI Express slot (3.3 V) +3.3 VDC ±5% See section PC
card CIFX
HPCIE90-DN
\F [}page28].
PCIe compatible
Table9: Host interface requirements
Comments:
(1) Required or permissible supply voltage
(2) Typical current consumption at 3.3 V. The typical current consumption
depends on the type of PC card. To ensure compatibility between different
systems, it is recommended to supply a maximum of 1 A (at +3.3 VDC
±5%).
(3) Required or tolerated signal voltage at the I/O signal pins on the PCIe
bus of the PC card
Host system
For communication via PCI Express, the host system may only use the
standard mode with a length of 5 bits for identification (tag field length). In
the extended mode, i.e. at lengths of 8 bits for identification of the PCI-
Express communication, communication errors occur. Note the errata
"CIFX M223090AE and CIFX HPCIE90" (Hilscher DOC-ID
DOC220201ERR02EN) and the solutions and workarounds given therein.
The reference is listed in the section References [}page35] .
Mounting the basic card
In order to attach the basic card, the board on which the Mini PCI Express
slot is located must have a mounting option. This can consist of two snap
hooks or a clip for snapping the basic card into place or two holes for
screwing the basic card onto the board. The dimensions for the positioning
of the snap hooks, clip or screw holes can be found in the dimension
drawing for the basic card provided in this manual.
Operating system
For Device Explorer or Communication Studio: Windows® 10
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Component heights
·The component height on the top of the basic card CIFX HPCIE90
exceeds the height of 1.5 mm specified by the standard, because the
height of the cable connectors (Ethernet X801, or fieldbus X802),
including the cable, is approximately 8.5 mm above the circuit board.
·The component height on the bottom of the basic card CIFX HPCIE90
complies with the standard specifications.
Panel dimensioning
·Panel cut-outs and holes for mounting AIFX
To mount the detached network interface DeviceNet, the required panel
cut-outs for the LED and the DeviceNet socket connector as well as the
holes for mounting the AIFX must be provided on the housing of the PC
or connection device.
Panel cut-outs The layout for the panel cut-outs must be sufficiently
dimensioned for:
·The DeviceNet interface, CombiCon socket connector
·The communication LED MNS
Drill holes 2, at a distance of 24.9 mm
Further information The dimensions for the required panel cut-outs or the distance
between the holes can be taken from the dimension drawing of
the AIFX, see section Dimensions AIFX-V2-DN [}page34].
Table10: Panel cut-outs and holes for AIFX mounting
·Front panel width When dimensioning the front panel, note the width
of the front panel specified in section AIFX-V2-DN [}page30].
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4.2 Requirements for operation
The following described requirements must be fulfilled when operating the
PC card.
Requirements Specification See section
Hardware installation Operating the PC card CIFX HPCIE90-DN\F requires proper
connection of the detached network interface DeviceNet
AIFX-V2-DN to the basic card.
-
Communication A DeviceNet Master device is required for communication of a
PC card (slave).
To configure the master device, you need a device
description file for the slave used with the name for:
·DeviceNet Slave: HILSCHER NETX90 DN DNS.EDS
The settings in the used master must match the settings in
the slave.
-
Software installation cifX Device Driver as the driver for the host interface (latest
version of the driver).
Device Explorer as software for downloading or updating the
firmware and configuration, as well as for setting the device
driver.
Communication Studio for configuring and diagnosing netX
90-based devices.
Revision or version status
of hardware and
software [}page8] and
References [}page35]
(Driver and software
documentation)
Firmware download The user must select the firmware using the Device Explorer
software and download it to the PC card.
The firmware contains a communication protocol.
Parameter settings The PC card must be parameterized using the
Communication Studio configuration software.
Table11: Requirements for operation
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4.3 Overview installation and firmware download
Below you find an overview of the steps to install the hardware, driver and
firmware for your PC card CIFX HPCIE90-DN\F:
Step Description See section
Downloading installation
files
·Download the installation files from the Hilscher website for:
- cifX Device Driver (atest version)
- Device Explorer
- Communication Studio
·Save the installation files to the local hard disk of your PC.
Revision or version status
of hardware and
software [}page8]
Install drivers and software ·Double-click the appropriate installation file to open the
startup menu.
·Start the installation from the home screen and follow the
instructions in the installation menu.
Install hardware ·Take the protective measures and safety precautions for the
hardware installation.
·Open the housing of the PC or connection device.
·Insert the basic card into the Mini PCI Express slot and
mount the basic card.
·Mount the detached network interface to the front panel of the
PC.
·Connect the detached network interface to the basic card.
·Close the housing of the PC or connection device.
Installing the
hardware [}page18]
Firmware and configuration
download
·Download the firmware according to the information in the
"Device Explorer" user manual.
The PC card cifX is now ready for operation and has yet to be
configured.
·Then download the configuration.
Loading firmware and
configuration in the
device or making an
update [}page19]
Table12: Overview for installation and firmware download
For detailed descriptions of how to install and operate the software,
refer to the relevant operating instruction manual, section
References [}page35].
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4.4 Installing the hardware
Install the PC card CIFX HPCIE90-DN\F in your PC or connection device
as described below.
1. Preparation
Note the requirements and prerequisites described in the sections System
Requirements [}page14] and Requirements for operation [}page16].
2. Protective measures and safety precautions
Hazardous voltage! Danger to life, risk of injury by
electric shock
ØDisconnect the power plug of the PC (or connection device).
ØMake sure that the power supply is off at the PC (or connection device).
Personal injury, device damage due to hot-plug/hot-swap
ØDo not "plug" or "unplug" the PC card during operation.
Adhere to the necessary safety precautions for
components that are vulnerable with electrostatic discharge.
ØMake sure that the device is grounded via the endplate and the PC, and
make sure that you are discharged when you install/uninstall the device.
Device damage due to over torquing of the mounting
screws
ØDo not over torque the screws used to mount the basic card to the
board, to prevent damage to the printed circuit board.
3. Installation
ØOpen the housing of the PC or connection device.
ØInsert the basic card into the Mini PCI Express slot.
ØScrew the basic card onto the board. To do this, use the two holes in
the upper part of the basic card.
Important:
Note that the detached network interface DeviceNet AIFX-V2-DN
especially is designed for netX 90-based devices and exclusively
works together with them. In contrast, the detached network
interface Ethernet AIFX-DN is only suitable for netX 100-based
devices.
ØFirst, attach the detached network interface DeviceNet AIFX-V2-DN to
the housing panel of the PC or connection device.
ØThen connect the detached network interface DeviceNet AIFX-V2-DN to
the basic card.
ØTo do this, first plug the cable into the cable connector fieldbus X103 on
the AIFX-V2-DN.
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Figure4: Connecting cable to the DeviceNet AIFX-V2-DN detached network interface
ØThen plug the cable into the cable connector fieldbus X802 on the basic
card.
Figure5: Connecting cable to the basic card, example CIFX HPCIE90
ØClose the housing of the PC or connection device again.
4.5 Loading firmware and configuration in the device or making
an update
ØDownload the firmware from the Hilscher website and save the firmware
on the local hard disk of your PC.
ØIf necessary, transfer the configuration to the PC. You create the
configuration using a suitable configuration software.
ØUse Device Explorer to load the firmware and configuration into the
device or update the firmware and configuration in your device.
ØWhen downloading the firmware and configuration to your device or
when performing an update, follow the instructions in the "Device
Explorer" operating instruction manual.
For the "Device Explorer" operating instruction manual, see section
References [}page35].
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4.6 Hints for problem solving
In case of an error or malfunction during operation of your PC card cifX,
observe the following troubleshooting instructions:
General
ØCheck that the requirements for operation of the PC card are met
according to the information provided in this user manual.
SYS and MNS LEDs
You can troubleshoot the system by checking the behavior of the LEDs.
·The SYS LED (yellow/green) on the device indicates the general device
status and can be switched on, off or blinks.
·The MNS LED (red/green) at the detached network interface DeviceNet
indicates the status of the device communication and can be switched
on or off permanently or in phases or blinks.
If the SYS LED and the MNS LED are static green, the PC card is in the "in
operation" state. The salve device is in the state of cyclic communication
with the connected master device. The communication between the master
device and the salve device runs without interference.
Cable
ØCheck that the pin assignment of the cable used to connect the PC card
(Slave) to the Master device is correct.
Detailed descriptions of the behavior of the LEDs can be found in
the chapter on LEDs in this manual. Information about the device
diagnostics and its functions can be found in the user manual of the
configuration software for your device.
CIFX HPCIE90-DN\F | Hardware description and installation
DOC210805UM01EN | Revision 1 | English | 2022-03 | Released | Public
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