Hilscher Netfield User manual

User manual

netFIELD sensorEDGE

Hilscher Gesellschaft für Systemautomation mbH

www.hilscher.com

Table of contents 2/166

Table of contents

1 About this document ............................................................................................................... 5

1.1 Description of the contents...............................................................................................5

1.2 List of revisions ................................................................................................................5

1.3 Conventions in this document..........................................................................................6

2 Brief description ...................................................................................................................... 7

3 Safety ........................................................................................................................................ 9

3.1 Intended use ....................................................................................................................9

3.2 General note ....................................................................................................................9

3.3 Personnel qualification.....................................................................................................9

3.4 Modification reserved.......................................................................................................9

3.5 Safety instructions to avoid personal injury....................................................................10

3.6 Safety instructions to avoid device damage...................................................................10

3.7 Labeling of safety messages..........................................................................................11

4 Hardware description ............................................................................................................ 12

4.1 Device overview.............................................................................................................12

4.2 Interfaces .......................................................................................................................14

4.2.1 Supply voltage ................................................................................................14

4.2.2 Ethernet connector.......................................................................................... 15

4.2.3 IO-Link Master ................................................................................................16

4.3 LEDs ..............................................................................................................................17

4.3.1 SYS (System) LED .........................................................................................17

4.3.2 CLD (Cloud) LED ............................................................................................ 17

4.3.3 EDG (Edge) LED ............................................................................................18

4.3.4 Power supply LEDs......................................................................................... 18

4.3.5 Ethernet LEDs................................................................................................. 19

4.3.6 IO-Link Port Status LEDs................................................................................ 19

4.4 Block diagram ................................................................................................................20

5 Commissioning and first steps ............................................................................................ 21

5.1 Overview ........................................................................................................................21

5.1.1 Quick commissioning ...................................................................................... 21

5.1.2 Advanced setup .............................................................................................. 22

5.2 Installation......................................................................................................................23

5.2.1 Before you begin............................................................................................. 23

5.2.2 Mounting ......................................................................................................... 23

5.2.3 Power supply requirements ............................................................................25

5.2.4 Connecting cables ..........................................................................................26

5.2.5 After installation ..............................................................................................27

5.3 Create user account in sensorEDGE Portal...................................................................28

5.4 Pair sensorEDGE device with your sensorEDGE account (“onboarding”).....................30

5.5 Create dashboard(s) and monitor IO-Link sensor data..................................................34

5.6 Advanced configuration..................................................................................................46

5.6.1 Login to Local Device Manager for advanced configuration ........................... 46

5.6.2 Adjust system time (optional).......................................................................... 50

5.6.3 IO-Link configuration (optional)....................................................................... 52

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6 Querying sensorEDGE data via netFIELD Cloud WebSocket API services ..................... 55

6.1 Overview ........................................................................................................................55

6.2 Monitor data with Node-RED .........................................................................................57

6.3 Structure of JSON messages.........................................................................................70

6.3.1 Data message................................................................................................. 70

6.3.2 Health message .............................................................................................. 73

6.4 Code examples for querying data via WebSocket .........................................................76

7 Local Device Manager ........................................................................................................... 77

7.1 Overview ........................................................................................................................77

7.2 System ...........................................................................................................................79

7.3 Networking .....................................................................................................................82

7.3.1 Overview ......................................................................................................... 82

7.3.2 Network Proxy settings ................................................................................... 86

7.4 Accounts ........................................................................................................................90

7.5 Certificate.......................................................................................................................92

7.6 System Update...............................................................................................................93

7.6.1 Operating System ........................................................................................... 93

7.6.2 netX 90 Firmware............................................................................................ 96

7.7 Logs ...............................................................................................................................97

7.8 IO-Link Configurator.......................................................................................................98

7.8.1 Overview ......................................................................................................... 98

7.8.2 IO-Link Configurator Dashboard ..................................................................... 99

7.8.3 Connected Device......................................................................................... 103

7.8.4 Attachments .................................................................................................. 110

8 sensorEDGE Portal.............................................................................................................. 115

8.1 Sign In, Landing page & Account menu (User profile).................................................115

8.2 Device Manager...........................................................................................................119

8.2.1 Start page .....................................................................................................119

8.2.2 Device Details page ...................................................................................... 121

8.2.3 Onboarding page .......................................................................................... 124

8.3 Dashboard Manager ....................................................................................................125

8.3.1 Brief description ............................................................................................ 125

8.3.2 Start page .....................................................................................................125

8.3.3 Dashboard .................................................................................................... 126

8.3.4 Line Chart widget .......................................................................................... 129

8.3.5 Gauge Chart widget ...................................................................................... 134

8.3.6 Vertical Bar Chart widget .............................................................................. 138

8.4 API Key Manager.........................................................................................................144

9 Device recovery ................................................................................................................... 147

10 Technical data ...................................................................................................................... 148

11 Decommissioning, dismounting and disposal ................................................................. 151

12 Appendix............................................................................................................................... 152

12.1 IO-Link event codes .....................................................................................................152

12.1.1 IO-Link Master Event Codes......................................................................... 152

12.1.2 IO-Link Device Event Codes (common)........................................................ 153

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12.2 Registered Trademarks................................................................................................155

12.3 Legal notes...................................................................................................................156

List of figures ....................................................................................................................... 160

List of tables......................................................................................................................... 164

Contacts................................................................................................................................ 166

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About this document 5/166

1 About this document

1.1 Description of the contents

This user manual describes the sensorEDGE device from Hilscher.

It contains a description of the device hardware, its technical data and

instructions for commissioning the device. It also features detailed

descriptions of its web-based configuration GUI (Local Device Manager)

and of the sensorEDGE Management Internet Portal.

Instructions on how to visualize and monitor sensor data via the Portal’s

dashboards or via netFIELD Cloud WebSocket API services are also

provided here.

1.2 List of revisions

Index Date Author Revision

1 09-24-2021 MKE Document created

Table1: List of revisions

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1.3 Conventions in this document

Notes, instructions and results of operating steps are marked as follows:

Notes

Important:

Note:

Instructions

1. Operational step

ØInstruction

2. Operational step

ØInstruction

Results

Intermediate result

Final result

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2 Brief description

The sensorEDGE transfers IO-Link sensor data to an Internet-based cloud

presence without having to use PLCs, Industrial Ethernet installations or

separate IO-Link masters. The sensorEDGE device uplinks to the

sensorEDGE Portal, where the data of the connected sensors can then be

visualized on configurable dashboards and/or provided to 3rd party

applications via RESTful API.

Key features

·Eight IO-Link ports (Class A) for multi-sensor applications.

·Easy commissioning: IO-Link sensors are commissioned with ease

due to an auto-discovery and provisioning service using the sensors’

IODD device description files loaded automatically from the central

Internet database https://ioddfinder.io-link.com (if the IODD files are

available).

·Flexible dashboards with a set of different configurable widgets to

monitor sensor data online in the sensorEDGE Portal at any time.

·The WebSocket interface of the underlying netFIELD.io cloud backend

allows you to query maintained sensor data for monitoring, long-term

analytics or diagnostics by your own applications via REST API. You

can easily create the required API key in the API Key Manager of the

Portal.

·IP 67 Class protected: Device housing suited for cabinet-free

installations in the field in harsh environments close to machines.

·IO-Link Configurator: sensorEDGE-embedded web tool for manual

configuration (in addition to auto-configuration) of highly sophisticated

sensors with support of IO-Link IODD files.

·LED Indicators for rapid on-site visual diagnostics of the states of the

sensorEDGE and of the connected IO-Link sensors.

·Local Device Manager (web GUI) for optional “advanced” configuration

and administration of the sensorEDGE device (including the IO-Link

Configurator). The Local Device Manager is the user interface to the

netFIELD OS, which is the operating system of the sensorEDGE

device.

·Ethernet connector for uplink to the Internet and access to the Local

Device Manager (for optional configuration settings).

·Automated software update for the sensorEDGE device can be

initiated from the sensorEDGE Portal.

·24 V DC power supply

·Compact housing dimensions: 200 mm x 60 mm x 30 mm

(L x W x H)

·Drilling holes in housing for secure wall mounting for maximum

protection against vibration and shock.

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Limitations

The sensorEDGE does not support:

·IO-Link actuators

·IO-Link Class B devices

·Digital input/outputs

Note:

IO-Link Class A sensors featuring additional digital inputs/outputs

(channel B at pin 2) can be connected for IO-Link communication;

however, the digital I/Os are neither evaluated nor supported by the

sensorEDGE.

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3 Safety

3.1 Intended use

sensorEDGE is an edge device for transmitting data from IO-Link sensors

to an Internet Cloud presence.

The device complies with protection class IP 67 and is suitable for indoor

and outdoor use, e.g. in industrial automation plants.

Any use other than specified here is not permitted.

3.2 General note

To avoid personal injury or property damage to your system or to this

product, you must read and understand all instructions in this manual

before using the product.

This manual was written for the use of the product by educated personnel.

When using the product, all safety instructions and all valid legal

regulations must be obeyed. Technical knowledge is presumed.

Keep this manual for future reference.

3.3 Personnel qualification

The device may only be installed, configured, operated and removed by

qualified personnel. Job-specific technical skills for people professionally

working with electricity must be present concerning the following topics:

·Safety and health at work

·Mounting and attaching of electrical equipment

·Measurement and analysis of electrical functions and systems

·Evaluation of the safety of electrical systems and equipment

·Installing and configuring IT

3.4 Modification reserved

Changes or modifications to hardware or software of the device by the user

are not permitted.

The device does not contain any parts that are serviceable by the user.

Do not open or damage the housing.

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3.5 Safety instructions to avoid personal injury

Danger of electric shock

Use only 24 V DC SELV (Safety Extra Low Voltage) or PELV (Protective

Extra Low Voltage) systems for the voltage supply of your device!

3.6 Safety instructions to avoid device damage

Risk of device destruction by exceeding allowed current

The current draw of the device’s power supply must not exceed 16 A !

Always protect the power supply with a circuit breaker or fuse. For this

purpose, use a 24 V DC / max. 16 A fuse or circuit breaker with type B trip

characteristics.

Risk of device destruction by exceeding the allowed supply voltage

The device may only be operated with the specified supply voltage of 24 V

DC (± 6 V DC). Make sure that the limits of the allowed range for the supply

voltage are not exceeded.

A supply voltage

·above the upper limit can cause severe device damage

·below the lower limit can cause malfunction of the device

·below appr. 10 V can cause a device reset

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3.7 Labeling of safety messages

All safety instructions and safety messages in this document are designed

in accordance with the international safety requirements and the ANSI

Z535.6 requirements.

·The Section Safety Messages at the beginning of a chapter are

pinpointed particularly and are highlighted by a signal word according to

the degree of endangerment. The kind of danger is specified exactly by

the safety message text and optionally by a specific safety sign.

·The Integrated Safety Messages embedded in operating instructions

are highlighted by a signal word according to the degree of

endangerment. The nature of the hazard is indicated in the safety

message.

Signal words and safety signs in safety messages on personal injury

Signal word Meaning

Indicates a direct hazard with high risk, which will have as consequence

death or grievous bodily harm if it is not avoided.

Indicates a possible hazard with medium risk, which will have as

consequence death or (grievous) bodily harm if it is not avoided.

Indicates a minor hazard with medium risk, which could have as

consequence personal injury if it is not avoided.

Table2: Signal words in safety messages on personal injury

Safety sign Sort of warning or principle

Warning of lethal electrical shock

Principle: Disconnect the power plug

Table3: Safety signs in messages on personal injury

Signal words and safety signs in safety messages on property

damage

Signal word Meaning

Indicates a property damage message

Table4: Signal words in safety messages on property damage

Safety sign Sort of warning or principle

Warning of property damage by electrostatic discharge

Table5: Safety signs in safety messages on property damage

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4 Hardware description

4.1 Device overview

Figure1: Device overview with interfaces

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Pos. Label/name Description For details see section

(1)  Wi-Fi/Bluetooth LED. Currently without function

(reserved for future use).

–

(2) SYS LED indicating the state of the IO-Link communication

controller

SYS (System) LED [}page17]

(3) CLD Cloud LED indicating the state of the cIoud connection CLD (Cloud) LED [}page17]

(4) EDG Edge LED indicating the state of the IO-Link

functionality

EDG (Edge) LED [}page18]

(5) – Mounting hole (M4 screw) for attaching the device to

its carrier. Also connection to Functional Earth (FE).

–

(6) ERR ERR LED. Currently without function (reserved for

future use)

–

(7) RUN RUN LED. Currently without function (reserved for

future use).

–

(8) X33 Ethernet LAN port (M12 connector, D-coded, female) Ethernet connector [}page15]

(9) LINK LINK LED of X33 Ethernet LAN port Ethernet LEDs [}page19]

(10) ACT Activity LED of X33 Ethernet LAN port

(11) – Removable label plate (for customized marking of

interfaces)

–

(12) X1 … X8 IO-Link port (M12 connector, A-coded, female) IO-Link Master [}page16]

(13) A Status LED of IO-Link port IO-Link Port Status LEDs [}page19]

(14) B Status LED of digital I/O channel B (not supported by

the sensorEDGE device)

(15) – Mounting hole (M4 screw) for attaching the device to

its carrier

–

(16) 2L LED indicating that auxiliary supply voltage (U2L) is

connected.

Note: The sensorEDGE does not need or use

auxiliary supply voltage (U2L).

Power supply LEDs [}page18]

(17) X21 Supply voltage connector (+24V, M12 connector, L-

coded, male)

Supply voltage [}page14]

(18) 1L LED indicating the state of the standard supply

voltage (U1L)

Power supply LEDs [}page18]

(19) – QR code for scanning the sensorEDGE ID (optional) –

(20) ID ID of the sensorEDGE device. Unique number for

pairing (“onboarding”) the device with your user

account in the sensorEDGE Portal

Pair sensorEDGE device with your

sensorEDGE account

(“onboarding”) [}page30]

(21) Model sensorEDGE model name –

Table6: Positions on sensorEDGE

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4.2 Interfaces

4.2.1 Supply voltage

X21 (see position (17) in section Device overview [}page12]) is the

connector for the +24 V DC standard supply voltage (U1L) load circuit 1L.

U1L / 1L supplies the power for the device itself (logic) and for the connected

IO-Link devices.

Note:

The sensorEDGE does not need or use auxiliary supply voltage

(U2L), even though the pins for the 2L auxiliary load circuit are

implemented on the device. The 1L and 2L load circuits are

galvanically isolated from each other.

Supply voltage Pin Signal Description

M12, L-coded,

male

5-pin (4 + FE)

1 1L+ +24 V DC power supply for system and sensors (U1L)

2 2L- Not used (device does not use U2L)

3 1L- Ground for U1L

4 2L+ Not used (device does not use U2L)

FE FE Functional earth

Table7: Supply voltage

For a description of the LEDs belonging to this interface, see section Power

supply LEDs [}page18].

Accessories

Use cables featuring an M12 L-coded female connector for mating; e.g. one

of the following products (other brands are also available).

Cable assemblies:

·https://shop.murrelektronik.com/en/Connection-Technology/With-

open-ended-wires/Power/M12-Power-L-coded-5pol-female-0-with-

cable-7000-P4221-9660150.html

·https://www.ifm.com/de/en/product/E12641

·https://www.phoenixcontact.com/online/portal/pi/?uri=pxc-oc-

itemdetail:pid=1414772

Connector only:

·https://b2b.harting.com/ebusiness/en/M12-Power-IDC-female-L-code-

d/21032962505

·https://b2b.harting.com/ebusiness/de/M12-Power-IDC-female-L-coded-

w-o-FE/21032962506

·https://catalog.belden.com/index.cfm?event=pd&p=PF_RKCCS5L

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4.2.2 Ethernet connector

X33 (see position (8) in section Device overview [}page12]) is the

Ethernet port for connecting the sensorEDGE to the IT network,

respectively to the Internet (i.e. the sensorEDGE Portal).

The MAC address of the Ethernet port is imprinted on the left side of the

device housing.

Note that in the device’s state of delivery, receiving an IP address for the

Ethernet interface is set to DHCP mode and hence requires a DHCP server

running in the connected Ethernet LAN network, providing and assigning an

IP address to the device automatically.

You can configure the network settings of this port on the Networking page

of the Local Device Manager (see section Networking [}page82]).

Ethernet Pin Signal Description

M12, D-coded,

female, 4-pin

1 TX+ Transmit data, positive

2 RX+ Receive data, positive

3 TX– Transmit data, negative

4 RX– Receive data, negative

Shield FE Connected to functional earth via metal socket

(Shield)

Table8: Ethernet

For a description of the LEDs belonging to this interface, see section

Ethernet LEDs [}page19].

Accessories

Use cables featuring an M12 D-coded male connector for mating; e.g. one

of the following products (other brands are also available).

Cable assemblies:

·https://shop.murrelektronik.com/en/Connection-Technology/

Connection-cables/Data/M12-male-0-RJ45-male-0-shielded-

Ethernet-7000-44711-6590030.html

·https://b2b.harting.com/ebusiness/de/RJ45-M12-d-code-ang-

AWG22-7-PUR-0-5m/09486883018005

·https://b2b.harting.com/ebusiness/de/RJ45-M12-d-code-str-AWG22-7-

PUR-0-5m/09486896018005

·https://www.metz-connect.com/home/products/pcabling/cables-and-

wires/connection-cables-m12~e3.en.html?id=142M1D10010

·https://www.metz-connect.com/home/products/pcabling/cables-and-

wires/connection-cables-m12~e3.en.html?id=142M4D15010

Connectors only:

·https://shop.murrelektronik.com/en/Connection-Technology/Field-

wireable/Data/MOSA-M12-MALE-0-FIELD-WIREABLE-

IDC-7000-14521-0000000.html

·https://www.te.com/deu-de/product-T4111502031-000.html

·https://www.sick.com/de/en/ste-1204-g/p/p314574

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4.2.3 IO-Link Master

X1 … X8 (see position (12) in section Device overview [}page12]) are the

eight IO-Link ports (Class A) for connecting IO-Link sensors.

IO-Link (Class A) Pin Signal Description Wire color

M12, A-coded,

female, 5-pin

1 1L+ +24 V DC supply voltage (U1L) for

IO-Link device

Brown

2 - Note: Digital input/output channel B

(DIO B) is not supported by the

sensorEDGE

White

3 1L– Ground for 1L+ Blue

4 C/Q IO-Link data

Note: Digital input/output channel A

(DIO A) is not supported by the

sensorEDGE

Black

5 n.c. Not connected -

Table9: IO-Link (class A)

For a description of the LEDs belonging to this interface, see section IO-

Link Port Status LEDs [}page19].

Important:

The port operates in IO-Link mode and the IO-Link standard

specifies a maximum current of 1 A through pin 1 and pin 3 without

additional measures. The use of standard cables allows lengths up

to 20 m as long as the current remains under 1 A.

Higher currents are possible and require a larger cable cross-

section or shorter cable length to keep the voltage drop for the

outgoing and return paths below 1.2 V.

Accessories

Use cables featuring an M12 A-coded male connector for mating; e.g. one

of the following products (other brands are also available):

https://www.phoenixcontact.com/online/portal/us?uri=pxc-oc-

itemdetail:pid=1406246

https://comtrol.com/product-accessories/io-link-block-accessories/iol-

cable-coded-male-female

https://www.balluff.com/local/de/productfinder/product/?key=BCC039H#/

https://products.lappgroup.com/online-catalogue/data-communication-

systems/sensoractuator-cabling/m12-cordsets/unitronic-sensor-m12-

m12.html

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4.3 LEDs

4.3.1 SYS (System) LED

The System LED (labelled SYS, see position (2) in section Device

overview [}page12]) indicates the state of the IO-Link communication

controller.

LED Color State Meaning

SYS Duo LED yellow/green

(green) On Firmware is running.

(yellow) On Firmware has detected an error.

(yellow) Blinking (on/off) No firmware found, controller is in console

mode.

(off) Off Power supply for the device is missing or

hardware defect.

Table10: SYS (System) LED

4.3.2 CLD (Cloud) LED

The Cloud LED (labelled CLD, see position (3) in section Device

overview [}page12]) indicates the state of the connection to the

sensorEDGE Portal.

LED Color State Meaning

CLD Duo LED green/red

(off) Off Device is not powered or is about to boot.

(red) On Device is booting.

(red) Slow blinking

at 1 Hz

Ethernet LAN port was successfully initialized. Port

is operating either in default DCHP client mode or

was user-configured to static IP settings.

(red) Fast blinking

at 5 Hz

Device-to-cloud communication service was

successfully started and device is now trying to

connect to the Internet and the sensorEDGE

Portal.

(yellow) On Device is connected to the Internet.

(green) Slow blinking

at 1 Hz

Device is connected to the sensorEDGE Portal

and is waiting to get onboarded by user.

(green) Fast blinking

at 5 Hz

Device was successfully onboarded and is about

to start its application software.

The first time after onboarding, the device is

receiving this application software from the Portal,

which may take a few minutes.

(green) On Device has received its software and configuration

from the sensorEDGE Portal and is operational.

Table11: CLD (Cloud) LED

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4.3.3 EDG (Edge) LED

The Edge LED (labelled EDG, see position (4) in section Device

overview [}page12]) indicates the configuration and operating states of

the IO-Link sensor(s).

LED Color State Meaning

EDG Duo LED yellow/green

(off) Off IO-Link functionality has not been started yet.

(yellow) Fast blinking at 5

IO-Link functionality has been started and is in

auto-configuration state.

(green) Slow blinking at

1 Hz

Auto-configuration of IO-Link sensors has

failed (e.g. no IODD file found). Manual

configuration of IO-Link sensors is required

(e.g. upload of IODD file via IO-Link

Configurator in Local Device Manager).

(green) On IO-Link sensor configuration and

communication ok.

(yellow/

green)

Alternating at 1

IO-Link setup/configuration change during

runtime detected. Maintenance may be

required using the IO-Link Configurator in Local

Device Manager.

Table12: EDG (Edge) LED

4.3.4 Power supply LEDs

The 1L and 2L LEDs (see positions (18) and (16) in section Device

overview [}page12]) indicate the state of the supply voltage at X21.

1L: Standard 24 V DC supply voltage U1L

2L: Auxiliary 24 V DC supply voltage U2L (not used)

Note:

Although the LED and the pins for the auxiliary load circuit 2L are

implemented on the device, the sensorEDGE does not need or use

any auxiliary supply voltage (U2L),

LED Color State Meaning

1L Duo LED green/red

(green) On U1L standard supply voltage is ok (voltage is between

18 V and 30 V)

(red) On U1L standard supply voltage is too low (voltage is

below 18 V)

(red) Fast blinking

at 4 Hz

U1L standard supply voltage is too high (voltage is

above 30 V)

Off Off No U1L standard supply voltage connected or below

11 V

2L Duo LED green/red

Note: Red LED is not connected

(green) On U2L auxiliary supply voltage is connected (not needed

or used by the device)

Off Off No U2L auxiliary supply voltage connected

Table13: 1L and 2L LEDs

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4.3.5 Ethernet LEDs

The LINK and ACT LEDs of the X33 Ethernet port (see positions (9) and

(10) in Device overview [}page12]) indicate the state of the Ethernet

network connection.

LED Color State Meaning

LINK Green LED

(green) On Ethernet network connection established

(off) Off No Ethernet network connection

ACT Yellow LED

(yellow) Flickering (load

dependent)

Device is sending or receiving frames

(off) Off Device does not send or receive frames

Table14: Ethernet LEDs

4.3.6 IO-Link Port Status LEDs

Each IO-Link port has status LEDs A and B (see e.g. positions (13) and

(14) in section Device overview [}page12]).

LED Color State Meaning

ADuo LED red/green

(off) Off Device is not powered

(green) On IO-Link communication active

(green) Blinking

1 Hz

No IO-Link communication or wrong IO-Link device

(red) On Overload/short circuit (pin 4 and pin 3)

(red) Blinking

1 Hz

Overload/short circuit sensor supply 1L+, 1L- (pin 1

and pin 3)

BDuo LED yellow/red (yellow = red and green simultaneously)

(yellow) On A digital input signal is present at pin 2 (digital I/O

channel B).

Note: This state may occur if you connect an IO-Link

sensor that also uses the digital I/O channel B.

Although the sensorEDGE hardware recognizes the

high signal, the sensorEDGE software does not

support or evaluate digital I/O applications. It

supports only IO-Link.

(off) Off No digital input signal at pin 2 (default state)

(red) On Overload/short circuit (pin 2 and pin 3)

Table15: IO-Link Port Status LEDs

netFIELD sensorEDGE | User manual

Hardware description 20/166

4.4 Block diagram

Figure2: sensorEDGE block diagram

netFIELD sensorEDGE | User manual

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