Hitachi RAC-18WPD User manual

SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
ROOM AIR CONDITIONER
OUTDOOR UNIT
SERVICE MANUAL
REFER TO THE FOUNDATION MANUAL
TECHNICAL INFORMATION
SPECIFICATIONS
CONTENTS
SPECIFICATIONS ------------------------------------------------------------------- 6
CONSTRUCTION AND DIMENSIONAL DIAGRAM ---------------------- 9
MAIN PARTS COMPONENT --------------------------------------------------- 11
WIRING DIAGRAM ---------------------------------------------------------------- 13
After installation
BLOCK DIAGRAM ----------------------------------------------------------------- 16
REFRIGERATING CYCLE DIAGRAM --------------------------------------- 17
DESCRIPTION OF MAIN CIRCUIT OPERATION ----------------------- 20
SERVICE CALL Q & A ---------------------------------------------------------- 37
TROUBLE SHOOTING ------------------------------------------------------------41
OUTDOOR UNIT
RAC-4 2 WPD
RAC-1 8 WPD
PROCEDURE FOR DISASSEMBLY AND REASSEMBLY-------------19
PARTS LIST AND DIAGRAM --------------------------------------------------56
RAC-18WPD
RAC-25WPD
RAC-35WPD
RAC-42WPD
RAC-50WPD
NO.0109E
RAC-2 5WPD
RAC-35WPD RAC-50WPD
Johnson Controls-Hitachi Air Conditioning Wuhu Co., Ltd.
JCH-WH
OUTDOOR UNITOUTDOOR UNIT OUTDOOR UNIT
RAC-25W RAC-42W
(KW)
(B.T.U./h)
(KW)
(B.T.U./h)
W750(+65) 792(+85)
H548 600
D288(+27.5) 299(+47)
MODEL
POWER SOURCE
TOTAL INPUT (W
TOTAL AMPERES (A)
CAPACITY
COOLING
HEATING
TOTAL INPUT (W
TOTAL AMPERES (A)
CAPACITY
DIMENSIONS
(mm)
1,120 (300 1,700)
32.5
NET WEIGHT
TYPE DC INVERTER
1 PHASE,50H z ,220-230V
5.10-4.88
4.20 (1.70 5.00)
14,330 (5,800 17,060)
18,430 (5,800 20,470)
5.99-5.73
1,317 (500 2,100)
5.40 (1.70 6.00)
PDRAC-18W
750(+65)
548
288(+27.5)
419 (250 1,010)
32.5
1 PHASE,50H z ,220-230V
2.46-2.35
519 (250 970)
2.93-2.81
8,530 (3,070 10,920)
2.00 (0.90 2.5)
6,820 (3,070 8,530)
2.50 (0.90 3.20)
733 (250 1500)
3.87-3.71
11,600 (3,070 15,010)
8,530 (3,070 10,580)
3.40 (0.90 4.40)
PD RAC-35W
750(+65)
548
288(+27.5)
941 (250 1,460)
32.5
1 PHASE,50H z ,220-230V
4.81-4.60
1,000 (250 1,700)
5.11-4.89
14,330 (3,070 17,060)
3.50 (0.90 4.00)
11,940 (3,070 13,650)
4.20 (0.90 5.00)
PD PD
1 PHASE,50H z ,220-230V
549 (250 1,290)
3.08-2.95
2.50 (0.90 3.10)
39
OUTDOOR UNIT OUTDOOR UNIT
RAC-50W
792(+85)
600
299(+47)
1,471 (300 2,100)
6.69-6.40
5.00 (1.90 5.20)
17,060 (6,480 17,740)
20,470 (7,510 24,910)
7.09-6.78
1,558 (500 2,750)
6.00 (2.20 7.30)
PD
1 PHASE,50H z ,220-230V
39
FOR SERVICE PERSONNEL ONLY
1

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DANGER
2

WORKING STANDARDS FOR PREVENTING BREAKAGE OF SEMICONDUCTORS
1. Scope
The standards provide for items to be generally observed in carrying and handling semiconductors in
relative manufactures during maintenance and handling thereof. (They apply the same to handling of
abnormal goods such as rejected goods being returned.)
2. Object parts
(1) Microcomputer
(2) Integrated circuits (I.C.)
(3) Field effective transistor (F.E.T.)
(4) P.C. boards or the like to which the parts mentioned in (1) and (2) of this paragraph are equipped.
3. Items to be observed in handling
(1) Use a conductive container for carrying and storing of parts. (Even rejected goods should be handled in
the same way.)
(2) When any part is handled uncovered (in counting, packing and the like), the handling person must
always use himself as a body earth. (Make yourself a body earth by passing one M ohm earth
resistance through a ring or bracelet.)
(3) Be careful not to touch the parts with your clothing when you hold a part even if a body earth is
being taken.
(4) Be sure to place a part on a metal plate with grounding.
(5) Be careful not to fail to turn off power when you repair the printed circuit board. At the same time,
try to repair the printed circuit board on a grounded metal plate.
HITACH I IC40 1TH1 , 188UV
Fig. 1 Conductive container
A conductive polyvinyl bag
IC
IC
Conductive sponge
Fig. 2 Body earth
Body earth (Elimik conductive band)
Clip for connection with
a grounding wire
1MΩ
3

(6) Use a three wire type soldering iron including a grounding wire.
Fig.4 Grounding a solder iron
Use a high insulation mode (100V, 10MΩor higher) when ordinary iron is to be used.
(7) In checking circuits for maintenance, inspection, or some others, be careful not to have the test probes
of the measuring instrument short circuit a load circuit or the like.
Bare copper wire (for body earth)
Metal plate (of Al. stainless steel, etc.)
Working table
Resistor 1MΩ(1/2W)
Earth wire
Staple
Fig.3 Grounding of the working table
soldering iron
Grounding wire
Screw stop at the screwed
part using a rag plate
4

1. In quiet or stop operation, slight flowing noise of refrigerant in the refrigerating cycle is heard occasionally,
but this noise is not abnormal for the operation.
2. When it thunders near by, it is recommend to stop the operation and turn off the circuit break er for safety.
3. In the event of power failure,the room air conditioner will restare automatically in the previously
mode once the power is restored. In the event of power failure during TIMER operation, the room air comditioner
will not start automatically. Re-press ON/OFF button after 3 minutes from when the unit off or power recovery.
4. If the room air conditioner is stopped by adjusting thermostat, or missoperation, and re-start in a moment,
there is occasion that the cooling and heating operation does not start for 3 minutes, it is not abnormal and
this is the result of the operation of IC delay circuit. This IC delay circuit ensures that there is no danger of
blowing fuse or damaging parts even if operation is restarted accidentally.
5. This room air conditioner should not be used at the cooling operation when the outside temperature is
below -10°C (14°F).
6. This room air conditioner (the reverse cycle) should not be used when the outside temperature is below
–15°C (5°F).
If the reverse cycle is used under this condition, the outside heat exchanger is frosted and efficiency falls.
7. When the outside heat exchanger is frosted, the frost is melted by operating the hot gas system, it is not
trouble that at this time fan stops and the vapour may rise from the outside heat exchanger.
!
CAUTION
selected
5

SPECIFICATIONS
MODEL
FAN MOTOR
FAN MOTOR CAPACITOR
FAN MOTOR PROTECTOR
COMPRESSOR
COMPRESSOR MOTOR CAPACITOR
OVERLOAD PROTECTOR
OVERHEAT PROTECTOR
FUSE (for MICROPROCESSOR)
POWER RELAY
POWER SWITCH
TEMPORARY SWITCH
SERVICE SWITCH
TRANSFORMER
VARISTOR
NOISE SUPPRESSOR
THERMOSTAT
REMOTE CONTROL SWITCH (LIQUID
CRYSTAL)
NO
NO
NO
YES(INTERNAL)
YES
NO
NO
YES
YES
YES(IC)
NO
WITHOUT REFRIGERANT BECAUSE
COUPLING IS FLARE TYPE.
UNIT
PIPES
(MAX. 20m)
1050g
(MIN. 3m)
47W (DC120~380V)
15A, 2A, 3A, 3.15A 25A, 2A, 3A, 3.15A
YES
REFRIGERANT CHARGING
VOLUME
(Refrigerant R32)
870g
HF161F
T R10471,ERZVA9V431V
RAC-18/25/35WPD RAC-42/50WPD
GSD088SKQA6JK6
G TD130UKQ A8JT6
6

Figure showing the installation of Outdoor unit
MODEL
The refrigerating machine oil is
easily affected by moisture. Use
caution to prevent water from
entering the cycle.
The difference in height between
the indoor and outdoor unit
should be kept below 10m.
The connecting pipe, no matter
big or small, should all be
insulated with insulation pipe and
then wrapped with vinyl tape.
(The insulator will deteriorate if
it is not wrapped with tape).
The connection of insulated drain
hose.
Inner diameter 16mm
Please use insulated drain hose for
the indoor piping (commercial
product)
above 100mm
above 300mm
above 50mm
give clearance
as wide as
possible
above
200mm
above 50 mm when
installed on the
ceiling of balcony
above 200mm
Maximum pipe length 20m Minimum pipe length m3
RAC-1 8 WPD
RAC-2 5WPD
RAC-35WPD
7

Figure showing the installation of Outdoor unit
MODEL RAC-4 2 WPD
The refrigerating machine oil is
easily affected by moisture. Use
caution to prevent water from
entering the cycle.
The difference in height between
the indoor and outdoor unit
should be kept below 10m.
The connecting pipe, no matter
big or small, should all be
insulated with insulation pipe and
then wrapped with vinyl tape.
(The insulator will deteriorate if
it is not wrapped with tape).
The connection of insulated drain
hose.
Inner diameter 16mm
Please use insulated drain hose for
the indoor piping (commercial
product)
above 100mm
above 00mm
above 50mm
give clearance
as wide as
possible
above
200mm
above 50 mm when
installed on the
ceiling of balcony
above 200mm
Maximum pipe length 20m Minimum pipe length m3
3
RAC-50WPD
8

CONSTRUCTION AND DIMENSIONAL DIAGRAM
OUTDOOR UNIT
Handle
Air Suction grill
Air outlet
Handle
Rear side
Holes for anchor bolt
(2 – ø12 x 6 slots for ø8.0 bolt)
(for 2 – ø8.0 bolt)
Notch for anchor bolt
Fixing hole
Drain hole
Drain hole
More
than
50
More than
100
More than
200
More
than
300
Service space
More
than
200
NOTE:
1.For outdoor unit installation , allow at least 2 sides of space around the unit ensure ventilation flue.
2.The connecting pipe , should all the insulated with insulation pipe.
3.Piping length is within 20m.
4.Height d fferent of the piping between the indoor unit and outdoor unit s ould be within 10m.ih
MODEL RAC-18/25/35WPD
9

Unit : mm
CONSTRUCTION AND DIMENSIONAL DIAGRAM
OUTDOOR UNIT
NOTE:
1.For outdoor unit installation , allow at least 2 sides of space around the unit ensure ventilation flue.
2.The connecting pipe , should all the insulated with insulation pipe.
3.Piping length is within 20m.
4.Height d fferent of the piping between the indoor unit and outdoor unit s ould be within 10m.ih
MODEL RAC-4 2/50WPD
More
than
200
More than
More than
300
600
345
299
202
163.5
589
92
59
792
877
55
57
190
147
12
(11)
Drain hole
Drain hole
Drain hole
10

MAIN PARTS COMPONENT
FAN MOTOR
MAIN ELECTRIC COMPONENTS FOR OUTDOOR UNIT
Fan Motor Specifications
BLU : BLUE YEL : YELLOW BRN : BROWN WHT : WHITE
GRY : GRAY ORN : ORANGE GRN : GREEN RED : RED
BLK : BLACK PNK : PINK VIO : VIOLET
RAC-18/25/35/42/50WPD
THERMOSTAT (Room temperature Thermistor)
CONNECTION
MODEL
ECRUOS REWOP
TUPTUO
V083 - 021 : CD
W74
WHT(V)
BLK(W)
M
M
M
RED(U)
PARTS NAME RESISTANCE VALUE(Ω) APPLICABLE MODELS
COIL(REVERSING VALVE) RAC-18/25/35/42/50W
46Ω/PHASE（AT 2）RAC-18/25/35/42/50W
2780Ω（ 0 ）
RAC-18/25/35W
COIL(EXPANSION VALVE)
REACTOR 15 (mH) 226 m MAX (20 °C)
RAC- 50W
5.3 (mH) 67 m MAX (20 °C)
PD
PD
PD
PD42/
11

COMPRESSOR MOTOR
MODEL
COMPRESSOR TYPE
POWER SOURCE
Compressor Motor Specifications
!
CAUTION
When the refrigerating cycle has been operated for a long time with the capillary tubes clogged or crushed
or with too little refrigerant, check the color of the refrigerating machine oil inside the compressor. If the
color has been changed conspicuously, replace the compressor.
(U)
(V)
(W)
M
M
WHITE
YELLOW RED
75
220 - 350 V
2M = 2.16 7 2M = 1.354
M
RAC-42/50WPDRAC-18/25/35WPD
RAC-42/50WPD
RAC-18/25/35WPD
220 - 350 V
OUTPUT 1350W
GTD130UKQA8JT6
GSD088SKQA6JK6
840W
12

WIRING DIAGRAM
RAC-18/25/35WPD
RAC-42/50WPD
13

MODEL
RAC-18/25/35WPD
14

MODEL
RAC-42/50WPD
15

BLOCK DIAGRAM
MODEL RAC-18/25/35/42/50WPD
1
2
3
EEPROM
Relay drive circuit
Reversing valve
drive circuit
Electric expansion
valve drive circuit Electric expansion
valve
Reversing valve
Outdoor
Fan motor
Is
Ip
Id
Ip
Id
(AX-16G811)
series
Outdoor DC fan motor
drive circuit
Compressor
motor
Compressor
drive circuit
OUTDOOR UNIT
Power source
Outdoor microcomputer
Indoor / Outdoor
interface circuit
Power circuit
Control power circuit
Reset circuit
Overheat thermistor
Defrost thermistor
Outdoor temperature
thermistor
Oscillator clock
circuit
L
N
Indoor
unit
16

COOLING CYCLE
OUTDOOR UNIT
HEATING CYCLE
OUTDOOR UNIT
MODEL RAC-18/25/35WPD
Silencer Silencer
Indoor unit
Indoor unit
Silencer Silencer
Silencer
Silencer
17

COOLING CYCLE
OUTDOOR UNIT
HEATING CYCLE
OUTDOOR UNIT
MODEL RAC- 50WP
１／２
１／４
１／２
１／４
4 2 / D
Silencer
Silencer
Silencer
Silencer
Silencer
Silencer
Indoor unit
Indoor unit
18

OUTDOOR UNIT
1. Electrical parts
(1)Remove the service value cover lock screws
and lower the cover to remove it.
(2)Remove the top cover lock screw and raise the
cover to remove it.
Fig. 3
MODEL RAC-42/ 50WP
OUTDOOR UNIT
1. Electrical parts
(1)Remove the service value cover lock screws
and lower the cover to remove it.
(2)Remove the top cover lock screw and raise the
cover to remove it.
Fig. 1
MODEL RAC-18 / 25/ 35WPD D
Procedure for Disassembly and Reassembly
Fig.
Fig. 2 4
(3)Remove the electrical box lock screw.
(4)Remove the terminal cover lock screw.
(5)Remove each connector and earth cable from
. xob lacirtcele eht evomer,nehT
.eriw dael eht
(3)Remove the electrical box lock screw.
(4)Remove the terminal cover lock screw.
(5)Remove each connector and earth cable from
. xob lacirtcele eht evomer,nehT
.eriw dael eht
19

L N
300-330
Main parts
L N
C021-C022,375 ,420V)
RAC- 35WP
1 5
DESCRIPTION OF MAIN CIRCUIT OPERATION
18/25/ D
20