Hitachi RIO3-Y Series User manual

1
HX-RIO3 Series
Digital Output Module
RIO3-Y…
User Manual
Version 1.011

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HX-RIO3 Series
REVISION HISTORY
REV
PAGE
REMARKS
DATE
EDITOR
1.01
New Document
Nov 2020
(OPR), (PF)
1.01
50
Remove product list table and add a reference
Aug 2021
Faber
1.011
RIO3-YTP8L. RIO3-YTP16L added
Aug 2022
Faber

3
HX-RIO3 Series
1Important Notes.......................................................................................................................................... 5
1.1 Safety Instructions ............................................................................................................................. 6
1.1.1 Symbols..................................................................................................................................... 6
1.1.2 Safety Notes .............................................................................................................................. 6
1.1.3 Certification................................................................................................................................ 6
2Digital Output Module List .......................................................................................................................... 7
3Specification............................................................................................................................................... 8
3.1 RIO3-YTP8 ........................................................................................................................................ 8
3.1.1 Wiring Diagram.......................................................................................................................... 8
3.1.2 LED Indicator............................................................................................................................. 9
3.1.3 Channel Status LED .................................................................................................................. 9
3.1.4 Environment Specification......................................................................................................... 9
3.1.5 Specification............................................................................................................................. 10
3.1.6 Mapping Data into the Image Table......................................................................................... 11
3.1.7 Parameter Data........................................................................................................................ 11
3.2 RIO3-YTP16C.................................................................................................................................. 12
3.2.1 Wiring Diagram........................................................................................................................ 12
3.2.2 LED Indicator........................................................................................................................... 13
3.2.3 Channel Status LED ................................................................................................................ 13
3.2.4 Environment Specification....................................................................................................... 14
3.2.5 Specification............................................................................................................................. 15
3.2.6 Mapping Data into the Image Table......................................................................................... 16
3.2.7 Parameter Data........................................................................................................................ 16
3.3 RIO3-YTP16T.................................................................................................................................. 17
3.3.1 Wiring Diagram........................................................................................................................ 17
3.3.2 LED Indicator........................................................................................................................... 18
3.3.3 Channel Status LED ................................................................................................................ 18
3.3.4 Environment Specification....................................................................................................... 19
3.3.5 Specification............................................................................................................................. 20
3.3.6 Mapping Data into the Image Table......................................................................................... 21
3.3.7 Parameter Data........................................................................................................................ 21
3.4 RIO3-YTP32C.................................................................................................................................. 22
3.4.1 Wiring Diagram........................................................................................................................ 22
3.4.2 LED Indicator........................................................................................................................... 23
3.4.3 Channel Status LED ................................................................................................................ 23
3.4.4 Environment Specification....................................................................................................... 24
3.4.5 Specification............................................................................................................................. 25
3.4.6 Mapping Data into the Image Table......................................................................................... 26
3.4.7 Parameter Data........................................................................................................................ 26
3.5 RIO3-YS4......................................................................................................................................... 27
3.5.1 Wiring Diagram........................................................................................................................ 27
3.5.2 LED Indicator........................................................................................................................... 28
3.5.3 Channel Status LED ................................................................................................................ 28
3.5.4 Environment Specification....................................................................................................... 29
3.5.5 Specification............................................................................................................................. 30
3.5.6 Mapping Data into the Image Table......................................................................................... 31
3.5.7 Parameter Data........................................................................................................................ 31
3.6 RIO3-YR4 ........................................................................................................................................ 32
3.6.1 Wiring Diagram........................................................................................................................ 32

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HX-RIO3 Series
3.6.2 LED Indicator........................................................................................................................... 33
3.6.3 Channel Status LED ................................................................................................................ 33
3.6.4 Environment Specification....................................................................................................... 34
3.6.5 Specification............................................................................................................................. 35
3.6.6 Mapping Data into the Image Table......................................................................................... 36
3.6.7 Parameter Data........................................................................................................................ 36
3.7 RIO3-YS8......................................................................................................................................... 37
3.7.1 Wiring Diagram........................................................................................................................ 37
3.7.2 LED Indicator........................................................................................................................... 38
3.7.3 Channel Status LED ................................................................................................................ 38
3.7.4 Environment Specification....................................................................................................... 38
3.7.5 Specification............................................................................................................................. 39
3.7.6 Mapping Data into the Image Table......................................................................................... 40
3.7.7 Parameter Data........................................................................................................................ 40
3.8 RIO3-YTP8L .................................................................................................................................... 41
3.8.1 Wiring Diagram........................................................................................................................ 41
3.8.2LED Indicator........................................................................................................................... 42
3.8.3 Channel Status LED ................................................................................................................ 42
3.8.4 Environment Specification....................................................................................................... 42
3.8.5 Specification............................................................................................................................. 43
3.8.6 Wiring information.................................................................................................................... 44
3.8.7 Mapping Data into the Image Table......................................................................................... 44
3.8.8 Parameter Data........................................................................................................................ 44
3.9 RIO3-YTP16L .................................................................................................................................. 45
3.9.1 Wiring Diagram........................................................................................................................ 45
3.9.2LED Indicator........................................................................................................................... 46
3.9.3 Channel Status LED ................................................................................................................ 46
3.9.4 Environment Specification....................................................................................................... 46
3.9.5 Specification............................................................................................................................. 47
3.9.6 Wiring information.................................................................................................................... 48
3.9.7 Mapping Data into the Image Table......................................................................................... 48
3.9.8 Parameter Data........................................................................................................................ 49
4Dimension................................................................................................................................................. 50
4.1 10-Pts. Spring Type......................................................................................................................... 50
4.2 20-Pin Connector Type.................................................................................................................... 51
4.3 40-Pin Connector Type.................................................................................................................... 52
4.4 18-Pts. Spring Type......................................................................................................................... 53
5Mounting................................................................................................................................................... 54
5.1 I/O Inserting and Removing Devices............................................................................................... 54
5.2 RTB (Removable Terminal Block)................................................................................................... 55
6G-Bus Pin Description.............................................................................................................................. 56
7APPENDIX A............................................................................................................................................ 57
7.1 Product List...................................................................................................................................... 57
7.2 Glossary........................................................................................................................................... 57

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HX-RIO3 Series
1 Important Notes
Solid state equipment has operational characteristics differing from those of electromechanical equipment.
Safety Guidelines for the Application, Installation and Maintenance of Solid-State Controls describes some
important differences between solid state equipment and hard-wired electromechanical devices.
Because of this difference, and because of the wide variety of uses for solid state equipment, all persons
responsible for applying this equipment must satisfy themselves that each intended application of this
equipment is acceptable.
In no event will HITACHI be responsible or liable for indirect or consequential damages resulting from the use
or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many
variables and requirements associated with any installation, HITACHI cannot assume responsibility or liability
for actual use based on the examples and diagrams.
Warning!
✓If you don't follow the directions, it could cause a personal injury, damage to the equipment or
explosion
✓Do not assemble the products and wire with power applied to the system. Else it may cause an electric arc,
which can result into unexpected and potentially dangerous action by field devices. Arching is explosion
risk in hazardous locations. Be sure that the area is non-hazardous or remove system power
appropriately before assembling or wiring the modules.
✓Do not touch any terminal blocks or IO modules when system is running. Else it may cause the unit to an
electric shock or malfunction.
✓Keep away from the strange metallic materials not related to the unit and wiring works should be
controlled by the electric expert engineer. Else it may cause the unit to a fire, electric shock or malfunction.
Caution!
✓If you disobey the instructions, there may be possibility of personal injury, damage to equipment
or explosion. Please follow below Instructions.
✓Check the rated voltage and terminal array before wiring. Avoid the circumstances over 50℃of
temperature. Avoid placing it directly in the sunlight.
✓Avoid the place under circumstances over 85% of humidity.
✓Do not place Modules near by the inflammable material. Else it may cause a fire.
✓Do not permit any vibration approaching it directly.
✓Go through module specification carefully, ensure inputs, Output connections are made with the
specifications. Use standard cables for wiring.
✓Use Product under pollution degree 2 environment.

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HX-RIO3 Series
1.1 Safety Instructions
1.1.1 Symbols
1.1.2 Safety Notes
The modules are equipped with electronic components that may be destroyed by
electrostatic discharge. When handling the modules, ensure that the environment (persons,
workplace and packing) is well grounded. Avoid touching conductive components, GBUS
Pin.
1.1.3 Certification
UL Listed Industrial Control Equipment, certified for U.S.
See UL File E196687
CE Certificate
EN 61000-6-2; Industrial Immunity
EN 61000-6-4; Industrial Emissions
Reach, RoHS (EU, CHINA), EAC
Identifies information about practices or circumstances that can cause an explosion in a
hazardous environment, which may lead to personal injury or death property damage, or
economic loss.
Identifies information that is critical for successful application and understanding of the
product
Identifies information about practices or circumstances that can lead to personal injury,
property damage, or economic loss.
Attentions help you to identity a hazard, avoid a hazard, and recognize the consequences

7
HX-RIO3 Series
2 Digital Output Module List
RIO3-Number
Description
ID (hex)
RIO3-YTP8
Digital Output, 8 Points, Source 24VDC, 0.5A, 10 RTB
2328
RIO3-YTP16C
Digital Output,16 Points, Source 24VDC, 0.3A, 20P Connector
222F
RIO3-YTP16T
Digital Output 16 Points, Source, 18RTB
226F
RIO3-YTP32C
Digital Output, 32 Points, Source 24VDC, 0.3A, 40P Connector
22CA
RIO3-YS4
Digital Output, 4 Points, MOS Relay (Solid State Relay),
240V (AC/ DC), 0.5A, 10 RTB
2734
RIO3-YR4
Digital Output, 4 Points, Relay, 24VDC / 220VAC, 2.0A, 10 RTB
2744
RIO3-YS8
Digital Output, 8 Points, Relay Output Terminal, 240Vdc/ac, 0.5A
2738
RIO3-YTP8L
Digital Output, 8 Points, Source 24VDC, 2A, 10 RTB
2348
RIO3-YTP16L
Digital Output 16 Points, Source, 2A, 18RTB
228F

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HX-RIO3 Series
3 Specification
3.1 RIO3-YTP8
3.1.1 Wiring Diagram
Pin No.
Signal Description
Signal Description
Pin No.
0
Output Channel 0
Output Channel 1
1
2
Output Channel 2
Output Channel 3
3
4
Output Channel 4
Output Channel 5
5
6
Output Channel 6
Output Channel 7
7
8
Common (Field Power 0V)
Common (Field Power 0V)
9

9
HX-RIO3 Series
3.1.2 LED Indicator
3.1.3 Channel Status LED
Status
LED
To indicate
No Signal
Off
No Output Signal
On Signal
Green
Normal Operation
3.1.4 Environment Specification
Environmental specification
Operating Temperature
-40℃~ 70℃
UL Temperature
-20℃~ 60℃
Storage Temperature
-40℃~ 85℃
Relative Humidity
5% ~ 90% non-condensing
Mounting
DIN rail
General specification
Shock Operating
IEC 60068-2-27: 2008 / 15g, 11ms
Vibration Resistance
Based on IEC 60068-2-6
DNVGL-CG-0039: 2016/6 Vibration Class B, 4g
Industrial Emissions
EN 61000-6-4: 2007 +A1: 2011
Industrial Immunity
EN 61000-6-2: 2005
Installation Position
Vertical and horizontal installation is possible.
Product Certifications
CE, UL, EAC
LED No.
LED Function / Description
LED Color
0
Output Channel 0
Green
1
Output Channel 1
Green
2
Output Channel 2
Green
3
Output Channel 3
Green
4
Output Channel 4
Green
5
Output Channel 5
Green
6
Output Channel 6
Green
7
Output Channel 7
Green

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HX-RIO3 Series
3.1.5 Specification
Items
Specification
Output Specification
Output per module
8 Points Source type
Indicators (Logic side)
8 Green Output state
Output Voltage Range
24Vdc Nominal
Min. 15Vdc to Max. 30Vdc
ON-state voltage drop
0.3Vdc @ 25℃
0.5Vdc @ 70℃
ON-State Min. Current
Min. 1mA
OFF-State Leakage current
Max. 5uA
Output Signal Delay
OFF to ON: 0.3ms maximum
ON to OFF: 0.3ms maximum
Output Current Rating
Max. 0.5A per channel / Max. 4A per unit
Protection
Over-Current Limit: Min 6.5A @ 25℃per each channel
Thermal Shutdown: Min 4A @ 25℃per each channel
Short circuit protection
COMMON Type
8 points / 2 COM
General specification
Power dissipation
40mA maximum @ 5.0Vdc
Isolation
I/O to Logic: photocoupler isolation
Field Power: Non-isolation
UL field power
Supply voltage: 24Vdc nominal, Class 2
Field Power
Supply voltage: 24Vdc nominal
Voltage range: 15 to 30Vdc
Power dissipation: 10mA @ 24Vdc
Wiring
I/O Cable Max. 2.0mm2(AWG 14)
Weight
60g
Module Size
12mm x 99mm x 70mm

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HX-RIO3 Series
3.1.6 Mapping Data into the Image Table
Output Image Value
Bit No
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
Byte0
D7
D6
D5
D4
D3
D2
D1
D0
Output Module Data
D7
D6
D5
D4
D3
D2
D1
D0
3.1.7 Parameter Data
Valid Parameter Length: 2 Bytes
Parameter Data
Bit No
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
Byte0
Fault Action (ch0 ~ ch7) 0: Fault value, 1: Hold last state
Byte1
Fault value (ch0 ~ ch7) 0: Off, 1: On

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HX-RIO3 Series
3.2 RIO3-YTP16C
3.2.1 Wiring Diagram
Pin No.
Signal Description
Signal Description
Pin No.
0
Output Channel 0
Output Channel 1
1
2
Output Channel 2
Output Channel 3
3
4
Output Channel 4
Output Channel 5
5
6
Output Channel 6
Output Channel 7
7
8
Output Channel 8
Output Channel 9
9
10
Output Channel 10
Output Channel 11
11
12
Output Channel 12
Output Channel 13
13
14
Output Channel 14
Output Channel 15
15
16
Common (Field Power 0V)
Common (Field Power 0V)
17
18
Common (Field Power 24V)
Common (Field Power 24V)
19

13
HX-RIO3 Series
3.2.2 LED Indicator
3.2.3 Channel Status LED
Status
LED
To indicate
No Signal
Off
No Output Signal
On Signal
Green
Normal Operation
LED No.
LED Function / Description
LED Color
0
Output Channel 0
Green
1
Output Channel 1
Green
2
Output Channel 2
Green
3
Output Channel 3
Green
4
Output Channel 4
Green
5
Output Channel 5
Green
6
Output Channel 6
Green
7
Output Channel 7
Green
8
Output Channel 8
Green
9
Output Channel 9
Green
10
Output Channel 10
Green
11
Output Channel 11
Green
12
Output Channel 12
Green
13
Output Channel 13
Green
14
Output Channel 14
Green
15
Output Channel 15
Green

14
HX-RIO3 Series
3.2.4 Environment Specification
Environmental Specification
Operation Temperature
-40℃~ 70℃
UL Temperature
-20℃~ 60℃
Storage Temperature
-40℃~ 85℃
Relative Humidity
5% ~ 90% non-condensing
Mounting
DIN Rail
General Specification
Shock Operating
IEC 60068-2-27
Vibration Resistance
Based on IEC 60068-2-6
DNVGL-CG-0039: Vibration Class B, 4g
Industrial Emissions
EN 61000-6-4: 2007 +A1: 2011
Industrial Immunity
EN 61000-6-2: 2005
Protection Class
Variable / IP20
Installation Position
Vertical and horizontal installation is possible
Product Certifications
CE, UL, EAC

15
HX-RIO3 Series
3.2.5 Specification
Items
Specification
Output Specification
Output Per Module
16 Points Source Type
Indicators
16 Green Output Status
Output Voltage Range
Nominal 24Vdc
15Vdc ~ 30Vdc @ 70℃
ON-state Voltage Drop
0.3Vdc @ 25℃
0.5Vdc @ 70℃
ON-State Min. Current
Min. 1mA
OFF-State Leakage Current
Max. 5uA
Output Signal Delay
OFF to ON: Max. 0.3ms
ON to OFF: Max. 0.3ms
Output Current Rating
Max. 0.3A / Channel, Max. 3.6A Per Unit
Protection
Over-Current Limit: Min. 6.5A @ 25℃/ Channel
Thermal Shutdown: Min. 4A @ 25℃/ Channel
Short Circuit Protection
Common Type
16 points / 2 Common
General Specification
Power Dissipation
Max. 50mA @ 5Vdc
Isolation
I/O to Logic: Photocoupler Isolation
Field Power: Non-Isolation
UL field power
Supply voltage: 24Vdc nominal, Class 2
Field Power
Supply Voltage: 24Vdc nominal
Voltage Range: 15 ~ 30Vdc
Power Dissipation: 20mA @ 24Vdc
Wiring
Module connector: HIF3BA-20D-2.54R
Weight
52g
Module Size
12mm x 99mm x 70mm

16
HX-RIO3 Series
3.2.6 Mapping Data into the Image Table
Output Image Value
Bit No.
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
Byte0
D7
D6
D5
D4
D3
D2
D1
D0
Byte1
D15
D14
D13
D12
D11
D10
D9
D8
Output Module Data
D7
D6
D5
D4
D3
D2
D1
D0
D15
D14
D13
D12
D11
D10
D9
D8
3.2.7 Parameter Data
Valid Parameter length: 4 Bytes
Parameter Data
Bit No.
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
Byte0
Fault Action (ch0 ~ ch7) 0: Fault value, 1: Hold last state
Byte1
Fault Action (ch8 ~ ch15) 0: Fault value, 1: Hold last state
Byte2
Fault Value (ch0 ~ ch7) 0: Off, 1: On
Byte3
Fault Value (ch8 ~ ch15) 0: Off, 1: On

17
HX-RIO3 Series
3.3 RIO3-YTP16T
3.3.1 Wiring Diagram
Pin No.
Signal Description
Signal Description
Pin No.
0
Output Channel 0
Output Channel 1
1
2
Output Channel 2
Output Channel 3
3
4
Output Channel 4
Output Channel 5
5
6
Output Channel 6
Output Channel 7
7
8
Output Channel 8
Output Channel 9
9
10
Output Channel 10
Output Channel 11
11
12
Output Channel 12
Output Channel 13
13
14
Output Channel 14
Output Channel 15
15
16
Common (Field Power 0V)
Common (Field Power 0V)
17

18
HX-RIO3 Series
3.3.2 LED Indicator
3.3.3 Channel Status LED
Status
LED
To indicate
No Signal
Off
No Output Signal
On Signal
Green
Normal Operation
LED No.
LED Function / Description
LED Color
0
Output Channel 0
Green
1
Output Channel 1
Green
2
Output Channel 2
Green
3
Output Channel 3
Green
4
Output Channel 4
Green
5
Output Channel 5
Green
6
Output Channel 6
Green
7
Output Channel 7
Green
8
Output Channel 8
Green
9
Output Channel 9
Green
10
Output Channel 10
Green
11
Output Channel 11
Green
12
Output Channel 12
Green
13
Output Channel 13
Green
14
Output Channel 14
Green
15
Output Channel 15
Green

19
HX-RIO3 Series
3.3.4 Environment Specification
Environmental specification
Operation Temperature
-40℃~ 70℃
UL Temperature
-20℃~ 60℃
Non-Operating Temperature
-40℃~ 85℃
Relative Humidity
5% to 95% non-condensing
Mounting
DIN Rail
General specification
Shock Operating
IEC 60068-2-27
Vibration Resistance
Based on IEC 60068-2-6
DNVGL-CG-0039: Vibration Class B, 4g
Industrial Emissions
EN 61000-6-4: 2007 +A1: 2011
Industrial Immunity
EN 61000-6-2: 2005
Installation Position
Vertical and horizontal installation is possible.
Product Certifications
CE, UL, EAC

20
HX-RIO3 Series
3.3.5 Specification
Items
Specification
Output Specification
Output per module
16 Points Source type
Indicators
16 Green Output state
Output Voltage Range
24Vdc Nominal
Min. 15Vdc ~ Max. 32Vdc
ON-State Voltage Drop
0.3Vdc @ 25℃
0.5Vdc @ 70℃
ON-State Min. Current
Min. 1mA
OFF-State Leakage current
Max. 5uA
Output Signal Delay
OFF to ON: 0.3ms maximum
ON to OFF: 0.3ms maximum
Output Current Rating
Max. 0.3A per channel / Max. 4.8A per unit
Protection
Over Current Limit: Min 6.5A @ 25℃per channel
Thermal Shutdown: Min 4A @ 25℃per channel
Short Circuit Protection
COMMON Type
16 points / 2 COM
General specification
Power dissipation
Max. 50mA @ 5Vdc
Isolation
I/O to Logic: Photocoupler isolation
Field power: non-isolation
UL field power
Supply voltage: 24Vdc nominal, Class 2
Field Power
Supply voltage: 24Vdc nominal
Voltage range: 15 ~ 30Vdc
Power dissipation: 40mA @ 24Vdc
Wiring
I/O Cable Max. 0.75mm² (AWG 18)
Weight
63g
Module Size
12mm x 109mm x 70mm