Hitachi ST-350 User manual

Fitness Sorter
Rev. 1.1.0

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 2
Records of Revision
Rev.
YYYY-MM-DD
Chief Contents
In Charge
Issued
2010-06-25
First Edition.
Kelly
01
2010-11-01
1. Remove User Operation chapter.
2. Change error code.
3. UV calibration method is changed.
Kelly
02
2010-12-13
1. Deal Drawing is added.
2. Trouble Shooting is added.
Kelly
03
2011-08-13
Add Monthly cleaning method.
Kelly
04
2011-11-22
Calibration method is changed. ( All parts )
Aron
05
2012-02-14
Add Data Acquisition method.
Aron
06
2012-05-17
1. Data acquisition menu is changed.
2. CIS calibration method is changed.
Aron
07
2012-06-26
1. Add Method to replace TDS Washer.(P.29)
2. Add Method to check TDS setting (P.53)
3. CIS, IR Calibration method is changed.(P.55-98)
4. Add Machine Setting Menu.(P99-110)
5. Add Warning sign of handling TDS roller. (P.118)
Aron
08
2013-08-07
CIS, IR calibration method is changed.
Kelly
09
2014-07-11
1. Add Method to replace Upper Main Base. (P. 31-46)
2. Add Method to replace Sorting Sliding Shaft. (P. 47-54)
Kevin
10
2014-07-16
Add OS Software Upgrade method
Kelly
11
12
13
14
15
16
17

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 3
- Contents –
Appearance ....................................................................................................................... 4
Assemble & Disassemble ................................................................................................ 6
Data Acquisition ............................................................................................................ 55
Upgrade & Calibration.................................................................................................... 64
Machine Setting Menu ……………………………………………………………………..…116
Maintenance …………………………………………………………………………………128
Others
1. Specification…………………………………………………………………………………141
Trouble Shootings
1. Error Code ………………………………………………………………………………….142

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 4
Appearance
Speaker
Touch Screen
Hopper
Reject
Pocket
Operation Button
Pocket 1 Display
Pocket 2 Display
Pocket 3 Display
Pocket 1
Pocket 2
Pocket 3
<Front View>

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 5
<Rear View>
Handle
DC Fan
Power Switch
Power Connector
Top Cover
Release handle
Front
Release
Button
USB B type
RS232
Serial Port
External
Display Port
Video Out
(External Full Color LCD)
LAN
(Ethernet)
USB A type

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 6
Assemble & Disassemble
Deal Drawing
Upper System Ass’y
Lower System Ass’y

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 7
UPPER SYSTEM ASS'Y
A-1
BITE MAIN FRAME ASS'Y
Start of notes counting. Notes are stacked before counting
and Bite Roller and Motors for driving power is located.
A-2
MD MODULE ASS'Y
Discriminate Fit/ATM and Unfit notes.
And detect genuine notes or not.
A-3
GUIDE BODY ASS'Y
Main B/D controls the operation of machine.
A-4
MAIN BOARD ASS'Y
Support frame for combining UPPER FRAME and LOWER
FRAME of the machine. All Assemblies which are placed on
UPPER FRAME are fixed.
A-5
UPPER FRAME ASS'Y
Support frame for combining UPPER FRAME and LOWER
FRAME of the machine. All Assemblies which are placed on
UPPER FRAME are fixed.
A-6
DISPLAY ASS'Y
Touch Screen and OS board are placed and shows all
information to users.
A-7
RELEASE LEVER ASS'Y
Hook operation lever for combining UPPER SYSTEM ASS’Y
and LOWER SYSTEM ASS’Y
A-8
TOP COVER ASS'Y
TOP COVER of machine.

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 8
LOWER SYSTEM ASS'Y
B-1
MAIN BODY ASS'Y
Frame part of LOWER SYSTEM ASS'Y
B-2
MAIN POCKET 1 ASS'Y
The first Pocket for stacking the counted notes.
B-3
MAIN POCKET 2 ASS'Y
The second Pocket for stacking the counted notes.
B-4
MAIN POCKET 3 ASS'Y
The third Pocket for stacking the counted notes.
B-5
SORTING UP/DOWN ASS'Y
Transferred the separated notes to each pocket.
B-6
LOWER TRANSFER MOTOR
ASS'Y
Transfer the moving power to SORTING UP/DOWN ASS'Y.
B-7
PERIPHERAL BOARD ASS'Y
Communication port for connecting the machine with
peripheral and upgrading.
B-8
MOTOR & STACKER B/D &
SMPS ASS'Y
Control MOTORs and SORTING CAMs and supply the power
to the machine.
B-9
GAS SPRING ASS'Y
Damper part when UPPER SYSTEM ASS'Y is open
B-10
FRAME HINGE PLATE ASS'Y
Center axis of combining UPPER SYSTEM ASS'Y and
LOWER SYSTEM ASS'Y
B-11
LOWER CASE ASS'Y
External Cover of LOWER SYSTEM ASS'Y

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 9
B-5a
SORTING BODY ASS'Y
After sorts the notes, transfer them to each Pocket.
B-5b
SORTING HOUSING 1 ASS'Y
Transfer notes to SORT CAM 1.
B-5c
SORTING HOUSING 2 ASS'Y
Transfer notes to SORT CAM 2.
B-5d
SORTING HOUSING 3 ASS'Y
Transfer notes to SORT CAM 3.
B-5e
SORTING HOUSING 4 ASS'Y
Transfer notes to Reject Pocket.
B-5f
REJECT POCKET ASS'Y
Stacks rejected notes.
B-5g
SORTING CAM 1 ASS'Y
Transfer the notes from GUIDE BODY ASS'Y to POCKET 1
or other pockets
B-5h
SORTING CAM 2 ASS'Y
Transfer the notes to POCKET 2, POCKET 3 and REJECT
POCKET.
B-5i
SORTING CAM 3ASS'Y
Transfer the notes to POCKET 3 and REJECT POCKET.
B-5j
TENSION UP BODY ASS'Y
JAM SENSOR ASS'Y is included.

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 10
1. MD MODULE
1. Prepare the machine.
A
2. Open A.
3. Open B
4. Go to Rear Side of machine and remove
screw A
5. Remove the cover from Machine.
6. Go to Rear Side of Machine and separate
Harness A, B and from Board A
B
Screw A
Board A
Harness A
Harness B
Harness C