Hitachi ST-350 User manual

Fitness Sorter
Rev. 1.1.0

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 2
Records of Revision
Rev.
YYYY-MM-DD
Chief Contents
In Charge
Issued
2010-06-25
First Edition.
Kelly
01
2010-11-01
1. Remove User Operation chapter.
2. Change error code.
3. UV calibration method is changed.
Kelly
02
2010-12-13
1. Deal Drawing is added.
2. Trouble Shooting is added.
Kelly
03
2011-08-13
Add Monthly cleaning method.
Kelly
04
2011-11-22
Calibration method is changed. ( All parts )
Aron
05
2012-02-14
Add Data Acquisition method.
Aron
06
2012-05-17
1. Data acquisition menu is changed.
2. CIS calibration method is changed.
Aron
07
2012-06-26
1. Add Method to replace TDS Washer.(P.29)
2. Add Method to check TDS setting (P.53)
3. CIS, IR Calibration method is changed.(P.55-98)
4. Add Machine Setting Menu.(P99-110)
5. Add Warning sign of handling TDS roller. (P.118)
Aron
08
2013-08-07
CIS, IR calibration method is changed.
Kelly
09
2014-07-11
1. Add Method to replace Upper Main Base. (P. 31-46)
2. Add Method to replace Sorting Sliding Shaft. (P. 47-54)
Kevin
10
2014-07-16
Add OS Software Upgrade method
Kelly
11
12
13
14
15
16
17

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 3
- Contents –
Appearance ....................................................................................................................... 4
Assemble & Disassemble ................................................................................................ 6
Data Acquisition ............................................................................................................ 55
Upgrade & Calibration.................................................................................................... 64
Machine Setting Menu ……………………………………………………………………..…116
Maintenance …………………………………………………………………………………128
Others
1. Specification…………………………………………………………………………………141
Trouble Shootings
1. Error Code ………………………………………………………………………………….142

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 4
Appearance
Speaker
Touch Screen
Hopper
Reject
Pocket
Operation Button
Pocket 1 Display
Pocket 2 Display
Pocket 3 Display
Pocket 1
Pocket 2
Pocket 3
<Front View>

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 5
<Rear View>
Handle
DC Fan
Power Switch
Power Connector
Top Cover
Release handle
Front
Release
Button
USB B type
RS232
Serial Port
External
Display Port
Video Out
(External Full Color LCD)
LAN
(Ethernet)
USB A type

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 6
Assemble & Disassemble
Deal Drawing
Upper System Ass’y
Lower System Ass’y

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 7
UPPER SYSTEM ASS'Y
A-1
BITE MAIN FRAME ASS'Y
Start of notes counting. Notes are stacked before counting
and Bite Roller and Motors for driving power is located.
A-2
MD MODULE ASS'Y
Discriminate Fit/ATM and Unfit notes.
And detect genuine notes or not.
A-3
GUIDE BODY ASS'Y
Main B/D controls the operation of machine.
A-4
MAIN BOARD ASS'Y
Support frame for combining UPPER FRAME and LOWER
FRAME of the machine. All Assemblies which are placed on
UPPER FRAME are fixed.
A-5
UPPER FRAME ASS'Y
Support frame for combining UPPER FRAME and LOWER
FRAME of the machine. All Assemblies which are placed on
UPPER FRAME are fixed.
A-6
DISPLAY ASS'Y
Touch Screen and OS board are placed and shows all
information to users.
A-7
RELEASE LEVER ASS'Y
Hook operation lever for combining UPPER SYSTEM ASS’Y
and LOWER SYSTEM ASS’Y
A-8
TOP COVER ASS'Y
TOP COVER of machine.

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 8
LOWER SYSTEM ASS'Y
B-1
MAIN BODY ASS'Y
Frame part of LOWER SYSTEM ASS'Y
B-2
MAIN POCKET 1 ASS'Y
The first Pocket for stacking the counted notes.
B-3
MAIN POCKET 2 ASS'Y
The second Pocket for stacking the counted notes.
B-4
MAIN POCKET 3 ASS'Y
The third Pocket for stacking the counted notes.
B-5
SORTING UP/DOWN ASS'Y
Transferred the separated notes to each pocket.
B-6
LOWER TRANSFER MOTOR
ASS'Y
Transfer the moving power to SORTING UP/DOWN ASS'Y.
B-7
PERIPHERAL BOARD ASS'Y
Communication port for connecting the machine with
peripheral and upgrading.
B-8
MOTOR & STACKER B/D &
SMPS ASS'Y
Control MOTORs and SORTING CAMs and supply the power
to the machine.
B-9
GAS SPRING ASS'Y
Damper part when UPPER SYSTEM ASS'Y is open
B-10
FRAME HINGE PLATE ASS'Y
Center axis of combining UPPER SYSTEM ASS'Y and
LOWER SYSTEM ASS'Y
B-11
LOWER CASE ASS'Y
External Cover of LOWER SYSTEM ASS'Y

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 9
B-5a
SORTING BODY ASS'Y
After sorts the notes, transfer them to each Pocket.
B-5b
SORTING HOUSING 1 ASS'Y
Transfer notes to SORT CAM 1.
B-5c
SORTING HOUSING 2 ASS'Y
Transfer notes to SORT CAM 2.
B-5d
SORTING HOUSING 3 ASS'Y
Transfer notes to SORT CAM 3.
B-5e
SORTING HOUSING 4 ASS'Y
Transfer notes to Reject Pocket.
B-5f
REJECT POCKET ASS'Y
Stacks rejected notes.
B-5g
SORTING CAM 1 ASS'Y
Transfer the notes from GUIDE BODY ASS'Y to POCKET 1
or other pockets
B-5h
SORTING CAM 2 ASS'Y
Transfer the notes to POCKET 2, POCKET 3 and REJECT
POCKET.
B-5i
SORTING CAM 3ASS'Y
Transfer the notes to POCKET 3 and REJECT POCKET.
B-5j
TENSION UP BODY ASS'Y
JAM SENSOR ASS'Y is included.

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 10
1. MD MODULE
1. Prepare the machine.
A
2. Open A.
3. Open B
4. Go to Rear Side of machine and remove
screw A
5. Remove the cover from Machine.
6. Go to Rear Side of Machine and separate
Harness A, B and from Board A
B
Screw A
Board A
Harness A
Harness B
Harness C

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 11
13. Remove cover..
12. Remove 3 harnesses very carefully.
11. Remove Screw E.
14. Remove Belt Afrom Gears.
16. Go to Front Side and remove Belt B.
Screw E
Belt A
Belt B
15. After remove Belt A.

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 12
18. Remove Screw F.
17. After remove Belt B.
21. After open Lever 5..
22. Open MD Module by pushing Number 3
Lever.
19. Go to Rear Side and remove Screw G.
20. Open Number 5 Lever.
Screw F
Screw G
Lever 5

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 13
23. Grasp upper MD module and open lever
4
24. Remove MD Module from Machine.
25. The separated MD module.

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 14
2. GUIDE UPPER AND LOWER BODY
1. Prepare the machine.
A
2. Open A.
3. Open B
4. Go to Rear Side of machine and remove
screw A
B
Screw A
5. Remove the cover from Machine.
6. Go to Rear Side of Machine and separate
Harness A, B and from BoardA
Board A
Harness A
Harness B
Harness C

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 15
7. To separate the part, you have to remove 4
screws from Area A and Area B..
8. Go to Area A and remove Screw A.
9. Go to Area B and remove Screw B.
11. After remove Guide upper and lower
Body.
12. The separated Guide upper and lower
Body.
Area B
Area A
Screw B
Screw A
10. Put Guide upper and lower Body and
remove it from Machine.

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 16
3. HOPPER UNIT ( Including INT TENSION BODY)
1. Prepare the machine.
A
2. Open A.
3. Open B
4. Go to Rear Side of machine and remove
screw A
5. Remove the cover from Machine.
6. Go to Front Side of machine and remove
screw B.
B
Screw A
Screw B

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 17
Board A
Board B
7. Remove screw C.
8. Remove Cover A from Machine.
9. After remove Cover A
10. Go to Rear Side of Machine and separate
Harness A, B and from Board A
12. Remove Rear Plate.
11. Remove Screw D from the machine.
Screw C
Cover A
Board A
Harness A
Harness B
Screw D –7 pcs.
Rear Plate
Harness C

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 18
13. Remove Harness A from Board A.
14. Remove Harness B from Board B.
15. Remove Harness C from Board B.
16. Removed Harnesses.
17. Pull out all removed harnesses and tie
them together.
18. To remove Hopper unit from Machine, you
have to remove screws from Area A and B.
Board A
Board B
Board B
Harness A
Harness B
Harness C
Area A
Area B

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 19
19. Go to Area A and remove Screw A.
20. Go to Area A and remove Screw B.
23. The separated Hopper unit.
21. Put Hopper unit and remove from
Machine.
22. After remove Hopper unit.
Area A
Area B
Screw A
Screw B

ST-350 Service Manual
Hitachi Terminal Solutions Korea Co., Ltd. 20
4. O/S BOARD
1. Open A
2. Remove Screw A.
3. Remove Cover A.
4. O/S Board is shown.
5. Remove Harness A from O/S Board very
carefully.
6. Separate O/S Board unit from Machine.
A
Screw A
Cover A
O/S Board
Harness A