Homburg Delta DE-M135 User manual
USER MANUAL
DRAIN CLEANER
Make : Homburg
Type : Delta DE-M135
Serial Number :
Date : 01 October 2011
Issue No. : DE-2 (English)
Version : C
It Noarderfjild 21 • 9051 BM STIENS (NL)
Postbus 5 • 9050 AA STIENS (NL)
Tel. +31 (0)58 257 15 55
Fax +31 (0)58 257 35 35
www.homburg-holland.com
____________________________________________________________User manual Homburg Dra n Cleaner type Delta
© Copyr ght HOMBURG HOLLAND
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TABLE OF CONTENTS
1 PREFACE
2 INTRODUCTION
3 DECLARATION OF CONFORMITY
4 IDENTIFICATION
5 SAFETY
5.1 General
5.2 Before starting work
5.3 Hitching and unhitching
5.4 Drive (pto shafts and cardan shafts
5.5 Working with the machine
5.6 Transport (behind the tractor
5.7 Transport (not behind the tractor
5.8 Service, Maintenance and Repair
5.9 Hydraulic system
5.10 Safety warnings (stickers
5.11 Safety provisions
6 GENERAL DESCRIPTION OF THE MACHINE
6.1 Main components
6.2 Operation
7 TECHNICAL SPECIFICATIONS
7.1 Machine
7.2 Cardan shaft
7.3 Flushing water pump
7.4 Technical requirements tractor
7.5 Permissible operating conditions of the machine
7.6 Conversion table
8 TRANSPORT (NOT BEHIND THE TRACTOR)
9 CONTROLS
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TABLE OF CONTENTS ( ontinued)
10 OPERATING INSTRUCTIONS
10.1 Daily inspection list
10.2 Cleaning the drainpipes: When and how often?
10.3 Taking into operation
10.3.1 Hitching the machine to the tractor
10.3.2 Matching the cardan shaft and the tractor
10.3.3 Shortening the cardan shaft
10.4 Working with the machine
10.4.1 Coupling the cardan shaft between the tractor and the machine
10.4.2 Coupling the hydraulic quick-connect couplings to the tractor
10.4.3 Connecting (electrically and mounting the rear lighting beam
10.4.4 At the working location
10.4.5 Feeding the flushing hose into the drainpipe
10.4.6 Feeding out the flushing hose from of the drainpipe (reeling in
10.4.7 Preparing the machine for transport on public roads
10.4.8 Unhitching the machine from the tractor
10.4.9 Storing the machine
11 MAINTENANCE INSTRUCTIONS
11.1 General
11.2 Paint damage
11.3 Cleaning the machine
11.4 Changing oil flushing water pump
11.5 Maintenance schedule
11.6 Technical support
12 TROUBLESHOOTING TABLE
13 DISPOSING OF THE MACHINE
14 LIST OF ILLUSTRATIONS
15 SUBJECT INDEX
16 COMMENT FORM
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1 PREFACE
(How to use th s user manual)
We thank you for purchas ng the Homburg Dra n Cleaner type Delta w th wh ch you
bought a h gh-qual ty mach ne. To make the most out of that h gh qual ty throughout the
serv ce l fe of th s mach ne, t s necessary to accurately follow all nstruct ons n th s
user manual.
In th s user manual you w ll f nd all nformat on you need for opt mum and safe use and
ma ntenance of the mach ne as well as gu del nes to prevent acc dents w th the
mach ne. Th s user manual s exclus vely ntended for users and ma ntenance
techn c ans of the Homburg Dra n Cleaner type Delta.
Therefore, we expressly recommend to completely read and understand th s user
manual before tak ng the mach ne nto use. Do you have quest ons about the mach ne?
In that case contact your super or, the mporter or the manufacturer as soon as
poss ble.
You w ll f nd the cons below throughout th s user manual. They refer to ncreas ng
danger levels, as expla ned below.
HINT!
The instru tion shown here des ribes an effi ient method that may lead to
gaining time or to an improved final result.
NOTE!
The instru tion shown here provides the user with additional information. This
instru tion draws the user's attention to possible problems.
CAREFUL
If this instru tion is not followed a urately, that may result in damage to the
ma hine or the surroundings or to pollution of the environment.
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WARNING!
If this instru tion is not followed a urately, that may result in bodily injury or
permanent disability.
DANGER!
If this instru tion is not followed a urately, that will result in bodily injury,
permanent disability or death.
For easy use of th s user manual, t has been prov ded w th:
-table of contents
-subject ndex
-l st of llustrat ons
-convers on table ANSI un ts - SI un ts
All un ts l sted n th s user manual are SI un ts.
All non-SI un ts are placed n brackets.
The numbered operat ng nstruct ons must be carr ed out n that numer cal sequence.
Use and ma ntenance nstruct ons as suppl ed by manufacturers of components such
as water pump and cardan shaft have been suppl ed w th th s user manual. Ask for
them f you have not rece ved them.
HOMBURG HOLLAND does not accept any l ab l ty for damage result ng from
nformat on n the use and ma ntenance nstruct ons wr tten by the manufacturers of
these components.
The Homburg Dra nage Cleaner type Delta s referred to as "Machine" throughout th s
user manual.
"Feeding in" means: Feed ng the flush ng hose nto the dra np pe.
"Feeding out" means: Feed ng out the flush ng house from the dra np pe.
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Contact HOMBURG HOLLAND f you want to know anyth ng about the mach ne that s
not descr bed n th s user manual. If you contact us, please make sure you have the
follow ng nformat on at hand:
-mach ne type
-ser al number
-year of manufacture
-water pump type
Always keep th s user manual on the mach ne n ts spec al storage compartment (see
f g. 15A). If the user manual s m ss ng or damaged or f pages are m ss ng, a new copy
must be ordered from the manufacturer at once.
The follow ng documents are ava lable for the Homburg Dra n Cleaner type Delta:
Order number:
- User Manual w th parts book 13440 (NL)
13441 (GB)
13442 (D)
13443 (F)
- User manual Waltersche d cardan shafts (suppl ed)
- User manual Imov ll Pompe water pumps (suppl ed)
- Parts Book Imov ll Pompe water pumps (suppl ed)
On the last page you w ll f nd a form that you can use to l st your suggest ons, quest ons
and remarks regard ng th s user manual. If you th nk that th s user manual needs
mod f cat ons, please let us now.
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© Copyr ght HOMBURG HOLLAND
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© Copyr ght HOMBURG HOLLAND
Noth ng n th s publ cat on may be mult pl ed n any way w thout the pr or wr tten perm ss on from HOMBURG
HOLLAND
____________________________________________________________User manual Homburg Dra n Cleaner type Delta
© Copyr ght HOMBURG HOLLAND
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2 INTRODUCTION
The Homburg Dra n Cleaner type Delta s exclus vely ntended for clean ng dra np pes
n agr cultural land us ng water. No other use of the mach ne s perm tted. The
manufacturer s not l able for damage caused by use that s not descr bed n th s user
manual. If the mach ne does have to be used for a d fferent purpose, th s requ res the
pr or wr tten perm ss on from the manufacturer.
• The gu de arm must never be used as a ho st.
• The mach ne must not be operated by people younger than 18.
The Homburg Dra n Cleaner type Delta or some construct on des gn used n t are
patented under the follow ng patent number: 7811818
____________________________________________________________User manual Homburg Drain Cleaner type Delta
© Copyright HOMBURG HOLLAND
CE Declaration of conformity
(visiting address) (mailing address)
HOMBURG HOLLAND HOMBURG HOLLAND
It Noarderfjild 21 Postbus 5
9051 BM Stiens 9050 AA Stiens
The Netherlands The Netherlands
declares that the Homburg Drain Cleaner type Delta:
A. Has been produced in accordance with the requirements of the Machine
Directive of 14 June 1989, according to the laws of the membercountries
regarding safety of machines (89/392/EEC, amended by the directives
91/368/EEC and 93/368/EEC), with special reference to the first Appendix of the
directive regarding the safety and health in relation with construction and
production of machines.
B. Has been produced in accordance with the current standards as stated in article
5 (2) and other relevant regulations.
Stiens, 01 January 2011
_____________________________________________________________________
Johannes de Boer
Managing Director
____________________________________________________________User manual Homburg Drain Cleaner type Delta
© Copyright HOMBURG HOLLAND
The location of the identification plate (see fig. 13) on the machine is shown in fig. 25A.
The following information can be found on the identification plate:
Name of the manufacturer
Visiting address of the manufacturer
Telephone number of the manufacturer
Fax number of the manufacturer
email address of the manufacturer
Company logo
Machine type reference
Serial number of the machine
Year of construction of the machine
CE mark (indicating that the machine satisfies the Machine Directive)
Patent number
The machine serial number is also stamped on top of the machine frame close to the
identification plate. For the location of this stamped serial number see fig. 25B.
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On rece pt of the mach ne f g. 13 and the nformat on below must completely be
entered:
Pump Make : Immov ll
Type : D135
Ser al number :___________________
Cardan shaft Make : Waltersche d
Type : W2100-SD05-660-10100-10100
Ser al no. :___________________
Del very date Mach ne :_____________________
Factory stamp :
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5 SAFETY
5.1 General
HOMBURG HOLLAND does not accept any l ab l ty for damage caused by acts n
v olat on of th s user manual. If the mach ne s used n v olat on of th s user manual, that
w ll automat cally vo d the warranty of the mach ne and the manufacturer’s product
l ab l ty.
The mach ne may only be used by operat ng staff or ma ntenance staff older than 18
who have fully read and understood th s user manual and who are fam l ar w th the use
of the mach ne.
In add t on, we recommend to follow a short course n operat ng and ma nta n ng the
mach ne, wh ch can be arranged by the manufacturer or a d fferent company or
mporter recogn sed for that purpose by the manufacturer of the mach ne.
You, as mach ne operator or eng neer, are the one who determ nes whether the
mach ne s used n accordance w th th s user manual.
Always observe the operat ng manual of the tractor to be used, the cardan shaft and
the water pump when us ng the mach ne.
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DANGER!
Failure to observe the following safety instru tions may result in bodily injury,
disability or death.
5.2 Before starting work
• Warn ng or safety prov s ons or guards on the mach ne must regularly be checked
for presence and performance
• The mach ne must not be used unless t s n perfect techn cal cond t on. Do not
operate a mach ne when parts are worn.
• The mach ne must only be used w th a su table tractor that s n perfect techn cal
cond t on.
• Do not act vate the water pump when t can reasonably be expected that the water
n the pump s frozen.
• Make sure there are no ch ldren and/or an mals near the mach ne when t s be ng
operated. All people must keep out of the mach ne's operat ng range.
• Always nspect the area where the mach ne s go ng to be used (he ght, w dth,
bear ng capac ty embankments, shoulders, floors, br dges, r sk of explos on etc.).
• Wear adequate eye protect on (goggles). The flush ng water leav ng the dra np pe
under pressure may carry off small hard objects at h gh speed.
• Always check the mach ne for loose bolts and nuts, damage, leakage or defects and
correct operat on (also the tools and accessor es).
• Check all guards, warn ngs and safety dev ces for presence and proper
performance.
• Do not operate the mach ne when your are t red or have used alcohol, med c nes or
drugs.
• Beware of dangerous cloth ng, long ha r or jewellery that may get caught
somewhere.
• Keep the controls free of food, o l, d rt, dust, snow and ce.
• When the mach ne s operated at amb ent temperatures below zero degrees
Cels us, the water pump may get damaged when t s sw tched on.
• Use a tractor w th safety cab or roll bar as prescr bed by the law.
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5.3 Hitching and unhitching
• The mach ne must only be h tched to the tractor us ng the three-po nt suspens on
ntended for that purpose n accordance w th the safety requ rements.
• Utmost care must be taken when h tch ng or unh tch ng the mach ne.
• When h tch ng or unh tch ng the mach ne, the tractor operat ng lever must be placed
n such a pos t on that t cannot nadvertently be moved.
• Make sure the mach ne l nk p n d ameters match the hole d ameters of the tractor
three-po nt.
* WARNING: In the area of the tractor three-po nt the r sk of gett ng caught and
susta n ng njury ex sts.
* Lock the stab l ser rods before enter ng a publ c road. Th s w ll prevent nadvertent
lateral movement of the mach ne.
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5.4 Drive (pto and cardan shafts
• Only use the un versal cardan shaft that came w th the mach ne or the one
prescr bed by the manufacturer.
• The pto or cardan shaft protect on must always be mounted and n good cond t on.
• Make sure the protect ve sleeve of the un versal cardan shaft prov des complete
protect on n work ng pos t on as well as n transport pos t on.
• Stop the tractor eng ne and take out the gn t on key before mount ng or d smount ng
the cardan shaft.
• If the cardan shaft s equ pped w th a sl pp ng clutch or a freewheel clutch, then
mount t on the mach ne s de.
• Always make sure the un versal cardan shaft s mounted and locked correctly.
• Always make sure that the protect ve sleeve of the un versal cardan shaft s locked
f rmly n the rotat ng d rect on w th the a d of lock cha ns.
• Select the correct rpm for the cardan shaft before sw tch ng t on.
• Check that there are no people or an mals near the mach ne before sw tch ng on the
cardan shaft.
• Sw tch off the cardan shaft when the angle w th the mach ne or the tractor exceeds
the value prescr bed by the manufacturer.
• WARNING: When the cardan shaft has been sw tched of, the dr ven pump may
coast down a wh le. Never touch t wh le t s coast ng down.
• Place the cardan shaft n the spec al cardan shaft support when t s not n use.
Never let t hang on the lock cha n.
• After uncoupl ng the un versal cardan shaft from the pto, the protect ve cover must
be placed back on the tractor pto.
• Damaged and/or defect ve pto and cardan shaft covers must be replaced at once.
Only use or g nal replacement parts.
• Never stand on the cardan shaft or on the protect ve sleeve of the cardan shaft.
• Always observe the cardan shaft nstruct on manual when work ng w th the mach ne.
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5.5 Working with the machine
• The gu de arm must never be used as a ho st.
• The mach ne must not be operated by people younger than 18.
• Always apply the tractor handbrake before work ng w th the mach ne or leav ng the
tractor seat.
• Always ensure you have suff c ent room when us ng the mach ne gu de arm.
• Take care of electr c cables and l nes when work ng w th the gu de arm. Touch ng
them can be fatal!
• Never play games w th the mach ne.
• Wear adequate eye protect on (goggles). The flush ng water leav ng the dra np pe
under pressure may carry off small hard objects at h gh speed.
• Only operate the mach ne from the pos t on ntended for t.
• Only operate the tractor from the pos t on ntended for t.
• Always ensure a good v ew of the work.
• Always sw tch off the mach ne when you leave t and take the tractor gn t on key
w th you.
• WARNING: In the area of the mach ne gu de arm the r sk of gett ng caught and
susta n ng njury ex sts.
• When work ng from publ c roads, always keep other road users n m nd. Sw tch on
the flash ng l ght or rotat ng l ght.
• The max mum perm ss ble values such as: eng ne rpm, hydraul c o l pressure and
water pressure etc. of the mach ne must not be exceeded.
• When the mach ne s operat ng, the no se product on of the mach ne s lower than
70 dB(A). Use hear ng protect on dependent on the no se produced by the tractor.
• When the mach ne s operat ng, the mechan cal v brat on energy value of the
mach ne s lower than a
vhw
2.5 m/s
2
.
• If a thunderstorm approaches when work ng on the f eld, d rectly s t n the tractor f t
has a cab.
• Never leave the mach ne when the tractor gn t on key s st ll n the gn t on lock.
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• Always observe the operat ng manual of the tractor used when work ng w th the
mach ne.
• Emergency: In the event of a runaway tractor d esel eng ne due to nsuff c ent
ma ntenance of the a r f lter or the crankcase vent lat on system, the mach ne and
the tractor eng ne may get severely damaged due to a very h gh rpm. If th s
happens, the a r ntake of the tractor eng ne must be shut off as qu ckly as poss ble
to stop the eng ne.
• Emergency: If the tractor w th the mach ne has toppled, the tractor eng ne must be
shut off d rectly to prevent damage to the tractor eng ne and the mach ne water
pump.
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5.6 Transport (behind the tractor
• If the tractor w th the mach ne has to use publ c roads, the assembly must sat sfy
the current traff c regulat ons and leg slat on. When the mach ne s h tched to the
tractor, n many cases the or g nal rear l ght ng of the tractor s obscured. Th s
means that a correctly funct on ng l ght beam must be mounted to the rear of the
mach ne f tted w th:
• Rear l ghts
• Brake l ghts
• Flasher l ghts
• L cence plate l ght ng ( .a.)
• L cence plate holder ( .a.)
• Holder for tr angle "Slow traff c"
• Red rear fog l ght ( .a.)
• Reflectors
• Also make sure that the flash ng l ght or rotat ng l ght mounted on the tractor s
clearly v s ble for traff c approach ng the tractor w th mach ne from the rear. That
appl es for transport pos t on as well as operat ng pos t on.
• Make sure the max mum perm ss ble axle loads and max mum perm ss ble
d mens ons of tractor and mach ne are n accordance w th the traff c regulat ons
when us ng publ c roads.
• Make sure the mach ne has been brought nto transport pos t on as prescr bed by
the manufacturer when us ng publ c roads w th the tractor and mach ne.
• It s not perm tted to carry people, an mals or goods w th the mach ne.
• Be aware that the tractor handles d fferently w th a h tched mach ne.
• Check that the tractor front axle pressure s suff c ent before dr v ng off. If not, place
ballast we ghts as prescr bed by the tractor manufacturer.
• Make sure that the max mum perm ss ble axle loads or the axle loads d v s on of the
tractor are never exceeded.
• Allow for the protrud ng rear length when tak ng corners and revers ng when the
mach ne s h tched to the tractor. Insuff c ent room when tak ng corners can cause
rreparable damage to the complete mach ne and the three-po nt l ft.
• When the mach ne s transported beh nd the tractor n ts h ghest pos t on, then lock
the operat ng lever of the three-po nt l ft.
• Keep n m nd that the mach ne may h t the ground w th force when dr v ng over
rough terra n w th the tractor. That may cause severe damage to both the three-
po nt and the mach ne tself.
• Sw tch off all work ng l ghts when dr v ng over publ c roads.
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5.7 Transport (not behind the tractor
• Be aware of the total transport he ght (flyovers etc.).
• Be aware of the total transport we ght.
• Never stand under a l fted mach ne.
• Only use the spec al ho st ng eyes when the mach ne has to be ho sted.
• Only l ft the mach ne at those places nd cated w th the st cker below.
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