Homburg Junior JU-M135 User manual
USER MANUAL
DRAIN CLEANER
Make : Homburg
Type : Junior JU-M135
Serial Number :
Date : 01 October 2011
Issue No. : JU-2 (English)
Version : B
It Noarderfjild 21 • 9051 BM STIENS (NL)
Postbus 5 • 9050 AA STIENS (NL)
Tel. +31 (0)58 257 15 55
Fax +31 (0)58 257 35 35
www.homburg-holland.com
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
2
TABLE OF CONTENTS
1 PREFACE
2 INTRODUCTION
3 DECLARATION OF CONFORMITY
4 IDENTIFICATION
5 SAFETY
5.1 General
5.2 Before starting work
5.3 Hitching and unhitching
5.4 Drive (pto and cardan shafts
5.5 Working with the machine
5.6 Transport (behind the tractor
5.7 Transport (not behind the tractor
5.8 Service, Maintenance and Repair
5.9 Hydraulic system
5.10 Safety warnings (stickers
5.11 Safety provisions
6 GENERAL DESCRIPTION OF THE MACHINE
6.1 Main components
6.2 Operation
7 TECHNICAL SPECIFICATIONS
7.1 Machine
7.2 Cardan shaft
7.3 Flushing water pump
7.4 Technical requirements tractor
7.5 Permissible operating conditions of the machine
7.6 Conversion table
8 TRANSPORT (NOT BEHIND THE TRACTOR)
9 CONTROLS
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
3
TABLE OF CONTENTS ( ontinued)
10 OPERATING INSTRUCTIONS
10.1 Daily inspection list
10.2 Cleaning the drainpipes: When and how often?
10.3 Taking into operation
10.3.1 Hitching the machine to the tractor
10.3.2 Matching the cardan shaft and the tractor
10.3.3 Shortening the cardan shaft
10.4 Working with the machine
10.4.1 Coupling the cardan shaft between the tractor and the machine
10.4.2 Coupling the hydraulic quick-connect couplings to the tractor
10.4.3 Connecting (electrically and mounting the rear lighting beam
10.4.4 At the working location
10.4.5 Feeding the flushing hose into the drainpipe
10.4.6 Feeding out the flushing hose from the drainpipe (reeling in
10.4.7 Preparing the machine for transport on public roads
10.4.8 Unhitching the machine from the tractor
10.4.9 Storing the machine
11 MAINTENANCE INSTRUCTIONS
11.1 General
11.2 Paint damage
11.3 Cleaning the machine
11.4 Changing oil flushing water pump
11.5 Maintenance schedule
11.6 Technical support
12 TROUBLESHOOTING TABLE
13 DISPOSING OF THE MACHINE
14 LIST OF ILLUSTRATIONS
15 SUBJECT INDEX
16 COMMENT FORM
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
4
1 PREFACE
(How to use this user manual)
We thank you for purchasing the Homburg Drain Cleaner type Junior with which you
bought a high-quality machine. To make the most out of that high quality throughout the
service life of this machine, it is necessary to accurately follow all instructions in this
user manual.
In this user manual you will find all information you need for optimum and safe use and
maintenance of the machine as well as guidelines to prevent accidents with the
machine. This user manual is exclusively intended for users and maintenance
technicians of the Homburg Drain Cleaner type Junior.
Therefore, we expressly recommend to completely read and understand this user
manual before taking the machine into use. Do you have questions about the machine?
In that case contact your superior, the importer or the manufacturer as soon as
possible.
You will find the icons below throughout this user manual. They refer to increasing
danger levels, as explained below.
HINT!
The instru tion shown here des ribes an effi ient method that may lead to
gaining time or to an improved final result.
NOTE!
The instru tion shown here provides the user with additional information.
This instru tion draws the user's attention to possible problems.
CAREFUL
If this instru tion is not followed a urately, that may result in damage to the
ma hine or the surroundings or to pollution of the environment.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
WARNING!
If this instru tion is not followed a urately, that may result in bodily injury or
permanent disability.
DANGER!
If this instru tion is not followed a urately, that will result in bodily injury,
permanent disability or death.
For easy use of this user manual, it has been provided with:
-table of contents
-subject index
-list of illustrations
-conversion table ANSI units - SI units
All units listed in this user manual are SI units.
All non-SI units are placed in brackets.
The numbered operating instructions must be carried out in that numerical sequence.
Use and maintenance instructions as supplied by manufacturers of components such
as water pump and cardan shaft have been supplied with this user manual. Ask for
them if you have not received them.
HOMBURG HOLLAND does not accept any liability for damage resulting from
information in the use and maintenance instructions written by the manufacturers of
these components.
The Homburg Drainage Cleaner type Junior is referred to as "Machine" throughout this
user manual.
"Feeding in" means: Feeding the flushing hose into the drainpipe.
"Feeding out" means: Feeding out the flushing house from the drainpipe.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
6
Contact HOMBURG HOLLAND if you want to know anything about the machine that is
not described in this user manual. If you contact us, please make sure you have the
following information at hand:
-machine type
-serial number
-year of manufacture
-water pump type
Always keep this user manual on the machine in its special storage compartment see
fig. 30A). If the user manual is missing or damaged or if pages are missing, a new copy
must be ordered from the manufacturer at once.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
7
The following documents are available for the Homburg Drain Cleaner type Junior:
Order number:
- User manual incl. parts book 13430 (NL)
13431 (GB)
13432 (D)
13433 (F)
- User manual Walterscheid cardan shafts (supplied)
- User manual Imovilli Pompe water pumps (supplied)
- Parts Book Imovilli Pompe water pumps (supplied)
On the last page you will find a form that you can use to list your suggestions, questions
and remarks regarding this user manual. If you think that this user manual needs
modifications, please let us now.
© Copyright HOMBURG HOLLAND
Nothing in this publication may be multiplied in any way without the prior written permission from HOMBURG
HOLLAND
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
8
2 INTRODUCTION
The Homburg Drain Cleaner type Junior is exclusively intended for cleaning drainpipes
in agricultural land using water. No other use of the machine is permitted. The
manufacturer is not liable for damage caused by use that is not described in this user
manual. If the machine does have to be used for a different purpose, this requires the
prior written permission from the manufacturer.
* The guide arm must never be used as a hoist.
* The machine must not be operated by people younger than 18.
The Homburg Drain Cleaner type Junior or some construction designs used in it are
patented under the following patent number: 7811818
_____________________________________________________________Betriebsanleitung Homburg Drainagereiniger typ Junior
© Copyright HOMBURG HOLLAND
9
CEÜbereinstimmungserklärung
(Adresse) (Anschrift)
HOMBURG HOLLAND HOMBURG HOLLAND
It Noarderfjild 21 Postbus 5
9051 BM Stiens 9050 AA Stiens
Niederlande Niederlande
Erklärt, dass der HomburgDrainagereiniger vom Typ Junior:
A. den in der Maschinenrichtlinie von 22. Juni 1998 festgelegten Anforderungen
und den in den angeschlossenen Ländern geltenden Gesetzen bezüglich der
Sicherheit von Maschinen (89/392/EEG, geändert durch die Richtlinien
91/368/EEG und 93/368/EEG) unter besonderer Berücksichtigung der ersten
Anlage der Richtlinie bezüglich der Sicherheit und den
Gesundheitsanforderungen in Bezug auf die Konstruktion und Produktion von
Maschinen entsprechend hergestellt wurde.
B. den geltenden Normen in Übereinstimmung mit Artikel 5 (2) und anderen
relevanten Vorschriften entsprechend hergestellt wurde.
Stiens, 01. Januar 2011
_____________________________________________________________________
Johannes de Boer
Geschäftsführer
_____________________________________________________________Betriebsanleitung Homburg Drainagereiniger typ Junior
© Copyright HOMBURG HOLLAND
4
(Verwendung dieser Betriebsanleitung)
Wir danken Ihnen für den Kauf des HomburgDrainagereinigers vom Typ Junior, mit
dem Sie eine hochwertige Maschine erworben haben. Um die hohe Qualität während
der gesamten Lebensdauer der Maschine gewährleisten zu können, ist es erforderlich,
dass alle in dieser Betriebsanleitung enthaltenen Hinweise genau befolgt werden.
Diese Betriebsanleitung enthält alle erforderlichen Informationen zur optimalen und
sicheren Nutzung und Instandhaltung der Maschine sowie Hinweise, um Unfälle mit der
Maschine zu vermeiden. Diese Betriebsanleitung ist ausschließlich für die Benutzer und
das Wartungspersonal der Homburg Drainagereiniger vom Typ Junior gedacht.
Wir empfehlen daher mit Nachdruck, diese Betriebsanleitung zuerst sorgfältig
durchzulesen, bevor Sie die Maschine in Betrieb nehmen. Sollten Sie Fragen zu der
Maschine haben, wenden Sie sich dann bitte umgehend an Ihren Chef, den Importeur
oder an den Hersteller.
In dieser Betriebsanleitung werden die folgenden Symbole verwendet. Sie deuten
zunehmend auf Gefahren hin, die im Weiteren erklärt werden.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
4
(How to use this user manual)
We thank you for purchasing the Homburg Drain Cleaner type Junior with which you
bought a highquality machine. To make the most out of that high quality throughout the
service life of this machine, it is necessary to accurately follow all instructions in this
user manual.
In this user manual you will find all information you need for optimum and safe use and
maintenance of the machine as well as guidelines to prevent accidents with the
machine. This user manual is exclusively intended for users and maintenance
technicians of the Homburg Drain Cleaner type Junior.
Therefore, we expressly recommend to completely read and understand this user
manual before taking the machine into use. Do you have questions about the machine?
In that case contact your superior, the importer or the manufacturer as soon as
possible.
You will find the icons below throughout this user manual. They refer to increasing
danger levels, as explained below.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
10
The location of the identification plate (see fig. 13) on the machine is shown in fig. 31B.
The following information can be found on the identification plate:
Name of the manufacturer
Visiting address of the manufacturer
Telephone number of the manufacturer
Fax number of the manufacturer
email address of the manufacturer
Company logo
Machine type reference
Serial number of the machine
Year of construction of the machine
CE mark (indicating that the machine satisfies the Machine Directive)
Patent number
The machine serial number is also stamped on top of the machine frame close to the
identification plate. For the location of this stamped serial number see fig. 31A.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
11
On receipt of the machine fig. 13 and the information below must completely be
entered:
Pump Make : Imovilli
Type : D13
Serial no. :___________________
Cardan shaft Make : Walterscheid
Type : W2100-SD0 -660-10100-10100
Serial no. :___________________
Delivery date Machine :_____________________
Factory stamp :
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
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5 SAFETY
5.1 General
Homburg Machinehandel b.v. does not accept any liability for damage caused by acts
in violation of this user manual. If the machine is used in violation of this user manual,
that will automatically void the warranty of the machine and the manufacturer’s product
liability.
The machine may only be used by operating staff or maintenance staff older than 18
who have fully read and understood this user manual and who are familiar with the use
of the machine.
In addition, we recommend to follow a short course in operating and maintaining the
machine, which can be arranged by the manufacturer or a different company or
importer recognised for that purpose by the manufacturer of the machine.
You, as machine operator or engineer, are the one who determines whether the
machine is used in accordance with this user manual.
Always observe the operating manual of the tractor to be used, the cardan shaft and
the water pump when using the machine.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
13
DANGER!
Failure to observe the following safety instru tions may result in bodily injury,
disability or death.
5.2 Before starting work
* Warnings or safety provisions or guards on the machine must regularly be checked
for presence and performance.
* The machine must not be used unless it is in perfect technical condition. Do not
operate a machine when parts are worn.
* The machine must only be used with a suitable tractor that is in perfect technical
condition.
* Do not activate the water pump when it can reasonably be expected that the water
in the pump is frozen.
* Make sure there are no children and/or animals near the machine when it is being
operated. All people must keep out of the machine's operating range.
* Always inspect the area where the machine is going to be used (height, width,
bearing capacity embankments, shoulders, floors, bridges, risk of explosion etc.).
* Wear adequate eye protection (goggles). The flushing water leaving the drainpipe
under pressure may carry off small hard objects at high speed.
* Always check the machine for loose bolts and nuts, damage, leakage or defects and
correct operation (also the tools and accessories).
* Check all guards, warnings and safety devices for presence and proper
performance.
* Do not operate the machine when your are tired or have used alcohol, medicines or
drugs.
* Beware of dangerous clothing, long hair or jewellery that may get caught
somewhere.
* Keep the controls free of food, oil, dirt, dust, snow and ice.
* When the machine is operated at ambient temperatures below zero degrees
Celsius, the water pump may get damaged when it is switched on.
* Use a tractor with safety cab or roll bar as prescribed by the law.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
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5.3 Hitching and unhitching
* The machine must only be hitched to the tractor using the three-point suspension
intended for that purpose in accordance with the safety requirements.
* Utmost care must be taken when hitching or unhitching the machine.
* When hitching or unhitching the machine, the tractor operating lever must be placed
in such a position that it cannot inadvertently be moved.
* Make sure the machine link pin diameters match the hole diameters of the tractor
three-point.
* WARNING: In the area of the tractor three-point the risk of getting caught and
sustaining injury exists.
* Lock the stabiliser rods before entering a public road. This will prevent inadvertent
lateral movement of the machine.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
1
5.4 Drive (pto and cardan shafts
* Only use the universal cardan shaft that came with the machine or the one
prescribed by the manufacturer.
* The pto or cardan shaft protection must always be mounted and in good condition.
* Make sure the protective sleeve of the universal cardan shaft provides complete
protection in working position as well as in transport position.
* Stop the tractor engine and take out the ignition key before mounting or dismounting
the cardan shaft.
* If the cardan shaft is equipped with a slipping clutch or a freewheel clutch, then
mount it on the machine side.
* Always make sure the universal cardan shaft is mounted and locked correctly.
* Always make sure that the protective sleeve of the universal cardan shaft is locked
firmly in the rotating direction with the aid of lock chains.
* Select the correct rpm for the cardan shaft before switching it on.
* Check that there are no people or animals near the machine before switching on the
cardan shaft.
* Switch off the cardan shaft when the angle with the machine or the tractor exceeds
the value prescribed by the manufacturer.
* Warning: When the cardan shaft has been switched off, the driven pump may coast
down a while. Never touch it while it is coasting down.
* Place the cardan shaft in the special cardan shaft support when it is not in use.
Never let it hang on the lock chain.
* After uncoupling the universal cardan shaft from the pto, the protective cover must
be placed back on the tractor pto.
* Damaged and/or defective pto and cardan shaft covers must be replaced at once.
Only use original replacement parts.
* Never stand on the cardan shaft or on the protective sleeve of the cardan shaft.
* Always observe the cardan shaft instruction manual when working with the machine.
* Make sure the cardan shaft has been shortened in accordance with the instructions
to prevent damage to the machine during lifting.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
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5.5 Working with the machine
* The guide arm must never be used as a hoist.
* The machine must not be operated by people younger than 18.
* Always apply the tractor handbrake before working with the machine or leaving the
tractor seat.
* Always ensure you have sufficient room when using the machine guide arm.
* Beware of electric cables and lines when working with the guide arm. Touching
them can be fatal!
* Never play games with the machine.
* Wear adequate eye protection (goggles). The flushing water leaving the drainpipe
under pressure may carry off small hard objects at high speed.
* Only operate the machine from the position intended for it.
* Only operate the tractor from the position intended for it.
* Always ensure a good view of the work.
* Always switch off the machine when you leave it and take the tractor ignition key
with you.
* Warning: In the area of the machine guide arm the risk of getting caught and
sustaining injury exists.
* When working from public roads, always keep other road users in mind. Switch on
the flashing light or rotating light.
* The maximum permissible values such as: engine rpm, hydraulic oil pressure and
water pressure etc. of the machine must not be exceeded.
* When the machine is operating, the noise production of the machine is lower than
70 dB(A). Use hearing protection dependent on the noise produced by the tractor.
* When the machine is operating, the mechanical vibration energy value of the
machine is lower than a
vhw
2. m/s
2
.
* If a thunderstorm approaches when working on the field, directly sit in the tractor if it
has a cab.
* Never leave the machine when the tractor ignition key is still in the ignition lock.
* Always observe the operating manual of the tractor used when working with the
machine.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
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* Emergency: In the event of a runaway tractor diesel engine due to insufficient
maintenance of the air filter or the crankcase ventilation system, the machine and
the tractor engine may get severely damaged due to a very high rpm. If this
happens, the air intake of the tractor engine must be shut off as quickly as possible
to stop the engine.
* Emergency: If the tractor with the machine has toppled, the tractor engine must be
shut off directly to prevent damage to the tractor engine and the machine water
pump.
* The machine must in no event touch the tractor cab or the tractor cab window when
it is being lifted.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
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5.6 Transport (behind the tractor
* If the tractor with the machine has to use public roads, the assembly must satisfy
the current traffic regulations and legislation. When the machine is hitched to the
tractor, in many cases the original rear lighting of the tractor is obscured. This
means that a correctly functioning light beam must be mounted to the rear of the
machine fitted with:
* Rear lights
* Brake lights
* Flasher lights
* Licence plate lighting (i.a.)
* Licence plate holder (i.a.)
* Holder for triangle "Slow traffic"
* Red rear fog light (i.a.)
* Reflectors
* Also make sure that the flashing light or rotating light mounted on the tractor is
clearly visible for traffic approaching the tractor with machine from the rear. That
applies for transport position as well as operating position.
* Make sure the maximum permissible axle loads and maximum permissible
dimensions of tractor and machine are in accordance with the traffic regulations
when using public roads.
* Make sure the machine has been brought into transport position as prescribed by
the manufacturer when using public roads with the tractor and machine.
* It is not permitted to carry people, animals or goods with the machine.
* Be aware that the tractor handles differently with a hitched machine.
* Check that the tractor front axle pressure is sufficient before driving off. If not, place
ballast weights as prescribed by the tractor manufacturer.
* Make sure that the maximum permissible axle loads or the axle loads division of the
tractor are never exceeded.
* Allow for the protruding rear length when taking corners and reversing when the
machine is hitched to the tractor. Insufficient room when taking corners can cause
irreparable damage to the complete machine and the three-point lift.
* When the machine is transported behind the tractor in its highest position, then lock
the operating lever of the three-point lift.
* Keep in mind that the machine may hit the ground with force when driving over
rough terrain with the tractor. That may cause severe damage to both the three-
point and the machine itself.
* Switch off all working lights when driving over public roads.
5.7 Transport (not behind the tractor
__________________________________________________________________User manual Homburg Drain Cleaner type Junior
© Copyright HOMBURG HOLLAND.
19
* Be aware of the total transport height (flyovers etc.).
* Be aware of the total transport weight.
* Never stand under a lifted machine.
* Only use the special hoisting eyes when the machine has to be hoisted.
* Only lift the machine at those places indicated with the sticker below.
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