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  9. Honeywell F57A Operation instructions

Honeywell F57A Operation instructions

PRODUCT DATA
68-0083-07
Original Manual
F57A,B Flush-Mount Commercial
Electronic Air Cleaner
GENERAL
The F57A,B Flush-Mount Commercial Electronic Air
Cleaners are ceiling-mounted. The F57 removes airborne
contaminants such as tobacco smoke and dust from the
air circulated through the F57.
FEATURES
• Removes staining dirt from the air as measured by
the Dust Spot Method using atmospheric dust; refer
to the American Society of Heating, Refrigerating,
and Air Conditioning Engineers Standard 52.1-92.
• Three-speed motor-driven fan circulates up to
1030 cfm (1750 m3/hr) on F57A, up to 485 cfm
(714 m3/hr) on F57B.
• Solid state power supply is self-regulating and
maintains peak efficiency during a wide range of cell
dirt loading conditions.
• Interlock switch prevents operation when the grille is
open.
• Heavy duty commercial cells and prefilter are
removable for cleaning.
• Air vent provides dilution control of gaseous
contaminants.
• Provides Coanda air distribution by drawing in dirty
air, cleaning it electronically, and recirculating the
clean air in six directions throughout the space.
• Light emitting diodes (LEDs) indicate ON and
CHECK; the WASH LED is optional.
• Test button shows the presence of high voltage.
• Available in 120 Va.c., 60 Hz or 220–240 Va.c., 50 Hz
models.
• Optional wall mounted remote switch.
• Optional hand-held infrared remote transmitter
controls up to nine F57s via infrared remote
receivers. Some models available with infrared
receiver factory installed.
• Optional activated carbon filters controls ozone and
reduces occasional gaseous contamination.
Contents
General ............................................................................................ 1
Features .......................................................................................... 1
Specifications ............................................................................... 2
Ordering Information ................................................................ 2
Planning the Installation ......................................................... 4
Installation .................................................................................... 7
Checkout ........................................................................................ 10
Service ............................................................................................. 11
Electrical Troubleshooting ...................................................... 15
Parts List ........................................................................................ 19
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
68-0083—07 2
SPECIFICATIONS
IMPORTANT
The specifications given in this publication do not
include normal manufacturing tolerances. There-
fore, this unit may not exactly match the listed
specifications. This product is tested and calibrated
under closely controlled conditions, and some
minor differences in performance can be expected
if those conditions are changed.
Models:
F57A Flush-Mount Commercial Electronic Air Cleaner:
contains two FC37B heavy duty commercial cells, power
supply assembly, prefilter, inlet-outlet grille, power and
speed control switch, performance selection switch, col-
lector test button, 3-speed motor driven fan, interlock
switch for the access grille, vinyl trim flanges, exhaust
air vent and LED indication of system operation.
F57B Flush-Mount Commercial Electronic Air Cleaner:
same as F57A, except with only one FC37B heavy duty
commercial cell.
Color: Off-white.
Electrical Ratings: Voltage and Frequency: 120 Va.c.,
60 Hz; 220–240 Va.c., 50 Hz.
Current and Power Consumption:
Air Flow Capacity:
Efficiency:
Up to 95% efficiency using the Dust Spot Method measur-
ing atmospheric dust, according to the American Soci-
ety of Heating, Refrigeration, and Air Conditioning
Engineers (ASHRAE) Standard 52.1-92.
Motor:
F57A: 1/12 hp; sealed ball bearing.
F57B: 1/10 hp; sealed ball bearing.
Motor lubrication is not required.
Ambient Temperature Rating:
Shipping and Storage: minus 20°F to plus 150° F
(minus 29° C to plus 66° C).
Operating: this equipment is intended for use at ambient
temperatures which are usually not higher than 77° F
(25° C) but occasionally may be as high as 104° F
(40° C) for brief periods.
Dimensions:
See Fig. 1 and 2 for dimensions.
Shipping and Installation Weight:
Approvals:
Underwriters Laboratories Inc. Listed: File no. E30954,
Guide no. AGGZ.
Replacement Parts and Accessories:
See “Parts List” on page 19.
Product
Code
Voltage/
Frequency
Rated Air
Volume
Remote
Control
F57A1093 120V/60 Hz 875 CFM
(1500 m3/hr)
F57A1101 220-240V/
50 Hz
F57A1101RC •
F57B1067 120V/60 Hz 460 CFM
(780 m3/hr)
F57B1075 220-240V/
50 Hz
F57B1075RC •
Fan
Setting
120 Va.c., 60 Hz 220–240 Va.c., 50 Hz
AW A W
F57A HI 3.9 315 1.8 315
MED 3.2 300 1.4 250
LOW 2.4 200 1.2 205
F57B HI 4.3 255 1.9 275
MED 2.1 185 1.0 150
LOW 1.2 85 0.7 100
Fan
Setting
120 Va.c., 60 Hz 220–240 Va.c., 50 Hz
cfm m3/min cfm m3/min
F57A HI 1030 29 875 25
MED 690 20 730 21
LOW 555 16 640 18
F57B HI 485 14 460 13
MED 280 8 375 11
LOW 175 5 260 7
F57A F57B
l b kg l b kg
Heavy duty commercial
cell (each)
9.5 4.3 9.5 4.3
Shipping weight 106.0 48.1 64.0 29.0
Installed weight 83.0 37.6 54.0 24.5
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
368-0083—07
Fig. 1. Approximate dimensions of F57A in in. (mm).
Fig. 2. Approximate dimensions of F57B in in. (mm).
5 (127) DIAMETER KNOCKOUT
46 (1168)
22
(559)
(343)
(569)
2
(51)
M5672C
FRONT VIEW
END VIEW
SIDE VIEW
TWO KNOCKOUTS FOR WIRING F57A.1
1
13-1/2
(343)
13-1/2
22-7/16
8-1/4
(210)
8-7/16
(213)
8-1/4
(210)
8-1/4
(210)
5-3/4
(146)
7/8 (22)
DIAMETER
1-1/8 (29)
DIAMETER
6-1/4
(159)
5 (127) DIAMETER KNOCKOUT
SIDE VIEW
1(25)
M5678D
FRONT VIEW END VIEW
3/4 (19)
1 (25)
6-1/2
(165)
6-1/2
(165)
9-1/2
(242)
9-1/2
(242)
13-1/2
(343)
8-1/4
(210)
22-1/2(572)
22
(559)
22
(559)
13-1/2
(343)
1
1GRILLE DIMENSION.
1
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
68-0083—07 4
PLANNING THE
INSTALLATION
WARNING
Explosion Hazard Possible
Can cause personal injury or equipment damage.
Do not install or use the F57 where there is any
danger of gas, vapor, or dust explosion.
Do not install when explosion-proof electrical
fixtures are specified.
Do not install on the floor or directly to the ground.
Application and Operation
The F57 Flush-Mount Electronic Air Cleaner is designed
for use in restaurants, conference rooms, lounges, and
offices where overhead air cleaning is required.
Because the F57 provides its own air circulation, it can be
used in any situation that requires the removal of
contamination from an enclosed area.
Because it is not explosion-proof, the F57 must not be used
if there are dangerous levels of potentially explosive
vapors, gases, or dusts present in the cleaning area.
When the electronic air cleaner is powered, the fan draws
the contaminated air into the electronic air cleaner.
Particles that are too small to be caught in the prefilter are
given an intense electrical charge in the ionizer section of
the electronic cell. As the air passes through the collecting
section of the cell, the charged particles adhere to the
collector plates, which have a strong opposite charge. The
cleaned air passes through the fan component and re-
enters the building space.
Two light-emitting diodes LED(s), ON and CHECK, are
included with the F57. The ON LED lights when the
solidstate power supply is powered and operating normally.
The CHECK LED lights if the F57 requires service attention
or if the test button is pressed. A WASH LED is also
supplied with the F57 but it is not factory installed. It can
be field installed using 4074 EMH Bag Assembly which is
supplied with the F57. See Fig. 4. The WASH LED lights to
indicate cell washing is overdue.
Determine Number of F57s Needed
The sizing procedure determines the number of F57As or
Bs needed. The correct number required for a particular
application depends on:
— type of contamination,
— number of occupants,
— volume of the room,
— use of the room,
— outdoor air quality.
This sizing information (Fig. 3) was generated using the
ASHRAE Handbook of Fundamentals, 1985; the ASHRAE
Standard 62-1989, Ventilation for Acceptable Indoor Air
Quality. It simplifies the sizing procedure for most
applications. Use this information as a guide; however,
remember that the F57 has different capacities for each
fan speed; see “Specifications” on page 2.
The number of air changes per hour determines the
amount of air cleaning obtained. More air changes per
hour than recommended in the graph above are
unnecessary because the ASHRAE data used in the
calculation is conservative. Fewer air changes per hour
than recommended in the graph can be compensated for
by bringing in more outdoor air to maintain low
contaminant levels, or tolerating a partially cleaned
atmosphere, which may be acceptable to some users.
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
568-0083—07
Fig. 3. F57 sizing by air changes per hour and room area. In most cases, one F57B is equivalent to half an F57A because
the F57B airflow, although less than 50 percent of F57A airflow, is more effectively applied via several locations.
EXAMPLE 1:
Sizing by air changes per hour and room area (using the
graph in Fig. 3).
An office measures 40 x 45 ft (12 x 14m). How
many F57 air cleaners should be installed?
SOLUTION:
1. Find the floor area.
40 ft x 45 ft = 1800 ft2(12m x 14m = 168m2).
2. Assuming ten air changes per hour, with an 1800 ft2
(168m2) area, the graph (Fig. 3) indicates a require-
ment for two F57A units, or four F57B units.
EXAMPLE 2:
Sizing by occupant load.
A cocktail lounge averages 75 occupants. How
many F57 air cleaners should be installed?
SOLUTION:
Number of F57s required =
ASHRAE Recommended Air Circulation/Min
F57 Capacity
1. ASHRAE recommended minimum air circulation is
35 cfm (1m3/min) per person. For 75 people, the rec-
ommended air circulation would be:
75 people x 35 cfm (1m3/min) per person = 2625 cfm
(75m3/min).
2. F57A capacity (HI setting) is 1030 ft3/min
(29m3/min).
Number of F57As required =
2625 ft3/min/1030 ft3/min = 2.5 or 3 units.
or
F57B capacity (HI setting) is 485 cfm (14m3/min).
Number of F57Bs required =
2625 ft3/min/485 ft3/min = 5 units.
EXAMPLE 3:
Sizing by air changes per hour and room volume.
A shop proprietor wants to use electronic air clean-
ing to remove high levels of smoke from the air. The
shop is 25 x 40 ft (8 x 12m) with a 15 ft (4.5m) ceil-
ing. How many F57 air cleaners will be required?
GUIDELINE: In the absence of other information, select the
correct number of F57 units to provide between 10 or 20
air changes per hour, depending on contaminant level. The
air cleaner should be located directly above or as close as
possible to the source of contamination.
SOLUTION:
Number of F57s required =
Desired Air Circulation/Min
F57 Capacity
1. Calculate the volume of the room.
25 ft x 40 ft x 15 ft = 15,000 ft3
(8m x 12m x 4.5m = 432m3).
2. Determine the volume of air to be circulated each
hour. Ten air changes per hour are used here on the
assumption that the intent is to reduce, but not com-
pletely eliminate, smoke.
15,000 ft3x 10 air changes per hour = 150,000 ft3/hr
(432m3x 10 air changes per hour = 4320m3/hr).
Then determine the volume of air to be circulated
each minute.
150,000 ft3/hr
60 min/hr = 2500 ft3/min
4320 m3/hr
60 min/hr = 72m3/min
3. F57A capacity (HI setting) is 1030 ft3/min
(29m3/min).
Number of F57As required =
10
9
8
7
6
5
4
3
2
1
20
18
16
14
12
10
8
6
4
2
EXAMPLE 1
537
(50)
1075
(100)
1610
(150)
2150
(200)
2690
(250)
3230
(300)
3760
(350)
4300
(400)
AREA IN SQUARE FEET (SQUARE METERS)
TO USE THE GRAPH:
EXTEND A HORIZONTAL LINE FROM THE DESIRED NUMBER OF AIR CHANGES PER HOUR, UNTIL IT INTERSECTS
WITH A VERTICAL LINE DRAWN UPWARD FROM THE NUMBER OF SQUARE FEET OF THE ROOM.
READ THE NUMBER OF UNITS REQUIRED AT THE INTERSECTION POINT.
1.
2.
25
20
15
10
5
0
BOWLING
CENTERS
PLACES OF
ASSEMBLY
STORES
OFFICES
RESTAURANTS
BARS
CAFETERIAS
LUNCHEONETTES
AIR
CHANGES
PER HOUR
F57A UNITS REQUIRED
F57B UNITS REQUIRED
M1206B
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
68-0083—07 6
2500 ft3/min 72m3/min
1030 ft3/min 29m3/min = 2.4 or 3 units.
or
F57B capacity (HI setting) is 485 cfm (14m3/min).
Number of F57Bs required =
2500 ft3/min 72m3/min
485 ft3/min 14m3/min = 5 units.
Regardless of the method used for calculation, the physical
limitations of the space to be cleaned can influence the
number of electronic air cleaners required. For ambient air
cleaning, it is essential to establish a uniform airflow
pattern throughout the entire space. Fewer electronic air
cleaners can be installed because of a lack of mounting
space. More units may be required due to an oddly-shaped
room that does not lend itself to an even airflow.
If any questions should arise concerning size, consult your
distributor or local Honeywell Home and Building Control
Sales Representative.
Choose Location
The F57 is mounted horizontally, and can be used in
almost any air cleaning application that has a suspended
ceiling. For the most efficient operation, place the F57 as
close as possible to the contaminant source.
When placing the F57, be sure that the clean air discharge
enhances the airflow patterns of the area to be cleaned. For
example, do not place the air cleaner so its discharge
disrupts the flow from the central air handling system
supply registers.
The shape of the room, location of central air conditioning
diffusers and returns, architectural features, and ceiling
obstruction will affect optimum F57 location in the ceiling.
For partial dilution of odor and gaseous contaminant,
some F57 discharge air can be bled off into the area above
the suspended ceiling, or a run of 12 ft (3.7m) or less of 5
in. (127 mm) round duct can be vented outdoors or to an
exhaust duct that is always at negative pressure.
Determine if the air vent of the unit must be ducted to the
return air plenum (as some local building codes require).
For duct connection, make sure the access panel to the
vent is removed so a 5 in. (127 mm) diameter duct can be
connected to the collar (collar is field supplied).
Fig. 4. Installing Optional Wash LED.
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
768-0083—07
INSTALLATION
When Installing this Product...
1. Read these instructions carefully. Failure to follow
them could damage the product or cause a hazard-
ous condition.
2. Check the ratings given in the instructions and on the
product to make sure the product is suitable for your
application.
3. If the air cleaner is to be functionally checked before
installation, be extremely careful to avoid electrical
shock. Also, take care when working near the air
cleaner’s moving arts. Ensure power is disconnected
before installation.
4. Installer must be a trained, experienced service tech-
nician.
5. Installation and wiring must conform to current regu-
lations. In Europe, a qualified electrician must super-
vise wiring.
6. In Europe, the air cleaner must be supplied via a dou-
ble pole isolating switch with a contact separation of
at least 3mm in each pole.
7. WARNING: This air cleaner must be earthed
(grounded).
8. This air cleaner is designated for use in commercial
premises; it is not intended for use in domestic appli-
cations.
9. Ensure minimum fresh air supply is maintained
based on the type of premises and occupancy. Refer
to local standards and codes of practice.
10. After installation is complete, check out air cleaner
operation as provided in these instructions.
WARNING
Explosion Hazard Possible
Can cause personal injury or equipment damage.
Do not install or use the F57A,B where there is any
danger of gas, vapor, or dust explosion.
This unit has not been investigated for use in the
ceilings of fire-resistant assemblies.
CAUTION
• Do not connect the power source until after
electronic air cleaner is mounted. This will
prevent electrical shock or equipment damage.
• Be sure to turn off the air cleaner before servicing
it. The air cleaner motor is equipped with an
automatic thermal overload. If the motor
becomes overheated, it will automatically stop. It
will automatically start after a sufficient period of
cooling (several minutes to an hour).
• If the air cleaner must be turned on for an
electrical check, be extremely careful to avoid
electrical shock. Also, take care when working
near the air cleaner moving parts.
• When installing the air cleaner in the ceiling, wear
gloves for hand protection.
Unpack F57 Commercial Electronic
Air Cleaner
WARNING
Sharp Edges
Can cause personal injury.
Handle air cleaner carefully to avoid cuts from
sharp metal edges. Wear protective gloves.
Remove the grille assembly.
Remove the prefilter and electronic cells from the
electronic air cleaner; set aside.
Remove the electronic air cleaner from the box; remove
the four screws on the back of the cleaner, and discard.
This releases the fan motor into a floating suspension
that minimizes noise.
Remove all shipping cardboard and cell containers
inside and outside of the air cleaner components.
Inspect packing material before discarding to be sure no
parts or papers are lost.
If installing optional WASH LED, remove power supply
cover. Refer to Fig. 4 and the corresponding steps below:
A. Remove black two-hole label from switch bracket.
B. Snap the LED holder into the center hole,
mounting from the front side of the switch
bracket.
C./D.Snap the LED into the back of the LED holder.
E. Apply plain three-hole label included onto the
switch bracket.
F. Replace power supply cover and apply printed
label (included) to power supply cover.
Optional Exhaust Air Vent
Remove the five-inch knockout on the side of the F57 when
using the exhaust air vent option. Purchase a five-inch
collar locally and insert into the opening. Bend tabs to
secure the collar.
Mount F57 Commercial Electronic
Air Cleaner
WARNING
Heavy Equipment
Can cause personal injury or equipment damage.
When the F57A,B is not reinforced as explained
below, structural weakening, buckling, or the unit
falling may cause personal injury and equipment
damage.
Mount the F57A,B as part of a suspended ceiling, with a
minimum of 14 in. (356 mm) between the suspended
ceiling and the true ceiling. See Fig. 5 and 6. Forty feet
(12.2m) of 12 gauge wire is included for adding support to
the dropped ceiling T-bars. Also included are four support
shoulders, four rubber mounting spacers, and four
panhead bolts with self-locking nuts.
Remove the tile(s) from the suspended ceiling for a
space approximately 24 x 48 in. (610 x 1220 mm) for
F57A, or 24 x 24 in. (610 x 610 mm) for F57B. The area
between the suspended ceiling and the true ceiling
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
68-0083—07 8
must be at least 14 in. (356 mm) and clear of ducts,
pipes, and other obstacles and encumbrances.
Fig. 5. Typical F57A mounting procedures.
SUSPENDED
CEILING
F57A
BE SURE TO TWIST THE SUPPORT WIRE A MIINIMUM OF FOUR TIMES TO PROPERLY BEAR WEIGHT.
THERE MUST BE 14 IN. (356 MM) BETWEEN SUSPENDED CEILING AND TRUE CEILING.
SUPPORT SHOULDER
POSITIONS
REINFORCED
T-BAR
VINYL FLANGE
MOUNTING
SPACER (1 OF 4)
SUPPORT
SHOULDER
(1 OF 4)
BEND TABS TO
HOLD MOUNT
ON AIR CLEANER
PLACE WIRE SUPPORTS AS CLOSE AS POSSIBLE
TO F57A SUPPORT SHOULDER POSITIONS,
APPROXIMATELY 5 IN. (127 MM) FROM ENDS.
T-BAR/DROP CEILING SUPPORT SYSTEM
24 IN.
(610 MM)
24 IN.
(610 MM)
M5674
SUSPENDED
CEILING
TRUE CEILING
11
1
1
2
1
2
24 IN.
(610 MM)
IF NEEDED, REMOVE
T-BAR TO CREATE
48 X 24 IN.
(1219 X 610 MM) SPACE.
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
968-0083—07
Fig. 6. Typical F57B mounting procedures.
Reinforce the suspended ceiling T-bars with the wire,
placing the wires to evenly distribute the F57 weight.
Securely attach wires to both the suspended ceiling and
the true ceiling, and to the T-bars. Twist the wire at least
four times.
Place F57 into cleared area with grille side facing the
floor. Lift F57 into space until grille side is above
suspended ceiling level. Reach in and attach the rubber
mounting spacers to the T-bars at the mounting
shoulder locations.
Attach four support shoulders to the F57. Bend the tabs
on the mounting shoulders to secure them to the F57.
Attach vinyl flanges to the bottom of the F57 frame to
cover any space that appears between the F57 and the
suspended ceiling.
Settle the F57 on the mounting spacers on the
reinforced T-bars.
Locate the holes just above the four vinyl flanges. Drill
1/4-in. (6.4 mm) holes through the T-bars at these
locations. Slip a panhead bolt through each hole, and
fasten with a self-locking nut.
SUSPENDED
CEILING
F57B
BE SURE TO TWIST THE SUPPORT WIRE A MIINIMUM OF FOUR TIMES TO PROPERLY BEAR WEIGHT.
THERE MUST BE 14 IN. (356 MM) BETWEEN SUSPENDED CEILING AND TRUE CEILING.
SUPPORT
SHOULDER
POSITIONS
REINFORCED
T-BAR
VINYL FLANGE
MOUNTING
SPACER (1 OF 4)
SUPPORT
SHOULDER
(1 OF 4)
BEND TABS TO
HOLD MOUNT
ON AIR CLEANER
PLACE WIRE SUPPORTS AS CLOSE AS POSSIBLE
TO F57B SUPPORT SHOULDER POSITIONS,
APPROXIMATELY 1 IN. (25 MM) FROM ENDS.
T-BAR/DROP CEILING SUPPORT SYSTEM
24 IN.
(610 MM)
24 IN.
(610 MM)
M5675
SUSPENDED
CEILING
TRUE CEILING
11
1
1
2
1
2
IF NEEDED, REMOVE T-BAR
TO CREATE 24 X 24 IN.
(610 X 610 MM) SPACE.
F57B
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
68-0083—07 10
Air Vent
The air vent helps to control gaseous contaminants such
as by-products of cigarette smoking by allowing some of
the air circulated through the F57 to be discharged into the
return plenum.
To use the air vent, remove the five inch knockout in the
side of the F57 cabinet. See Fig. 7. When venting into the
false ceiling cavity, leave the vent fully open. When ducting
into the return plenum, install damper and position it to
reduce the opening by 50 percent.
Fig. 7. Air vent adjustment.
Wiring
IMPORTANT
Before wiring the F57, remove the power supply
cover. After completing the wiring procedures, reat-
tach the power supply cover.
All wiring must comply with applicable codes and
ordinances.
Power supply wiring system shall provide disconnect
switch for all poles.
The power source to the F57A,B must agree with the model
type, either 120 Va.c., 60 Hz or 220.240 Va.c., 50 Hz.
To wire 120 Va.c., 60 Hz model:
Run three No. 14 color-coded wires through the conduit
to the wiring compartment of the F57. Attach the green
wire to the external ground. The black and white wires
are the power carriers.
Attach the conduit to the knockout desired (either the
large or small knockout).
Attach the green ground wire to the ground screw.
Ground the F57 for proper operation and safety.
Attach the black and white wires to the black and white
wires from the F57 using the wire nuts. See Fig. 8.
To wire 220.240 Va.c., 50 Hz model, see Fig. 8.
IMPORTANT
Earth (ground) the F57 for proper operation and
safety.
This appliance incorporates an earth connection for
functional purposes only.
Fig. 8. Typical F57 wiring hookups.
Reassemble the F57
Reinstall the electronic cells, prefilter, charcoal filter (if
used) and grille assembly. For proper installation of the
cells, see “Service” on page 11.
CHECKOUT
Inspect the Installation
Refer to Fig. 9 and 10 for location of components.
Be sure that the screws on the back of the F57 are
removed to allow for the motor floating suspension.
Observe that the F57 is oriented for good air circulation.
Check that the F57 is correctly and securely attached.
Be sure that the F57 weight does not overstress the
suspended ceiling.
Make sure that the access door is easily opened, and
that the prefilter, cells, and activated carbon filters (if
used) are secure within the unit.
Check leveling of the F57. If necessary, further reinforce
and relevel suspended ceiling T-bar grid and adjust the
hanging wires. If unit is not level, motor can be noisy or
can eventually malfunction.
Check that the electronic cells are correctly oriented for
correct airflow. The cells are correctly oriented when the
contact board of the cell is properly seated. The ionizer
section faces the access door and the collector section
faces the fan.
Be sure the prefilter is correctly placed. The airflow
arrow on the prefilter should be pointing toward the
cells.
Check that the wiring compartment cover is correctly
reinstalled and the grille assembly is latched closed.
Clean the inside and outside of the F57.
KNOCKOUT KNOCKOUT
FIELD SUPPLIED
DAMPER
M7640
120V A.C., 60 HZ MODEL
BLACK FROM F57
WHITE FROM F57
BLACK
WHITE
120V A.C.
F57 GROUND SCREW
220-240V A.C., 50 HZ MODEL
F57A / F57B
N
N
L
L
220-240V A.C.
M5669B
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
11 68-0083—07
Check Air Cleaner Operation
Push the test button to check the power supply. An
audible arc indicates power supply operation. The
CHECK LED lights.
Check that the fan runs at all three speed settings and
the ON LED lights when the fan is operating.
Check that the WASH LED (if used) lights if the cells are
removed with the grille closed and the F57 turned on.
SERVICE
WARNING
Before cleaning or other maintenance, the
appliance must be disconnected from the supply
mains.
Sharp Edges
Can cause personal injury.
Wear protective gloves when handling the cells and
prefilter to avoid cuts from the sharp metal edges,
collection plates, and ionizer wires.
Hot Water, Strong Detergent
Can cause personal injury.
Wear rubber gloves, eye protection, and rubber
apron for protection.
IMPORTANT
Electronic air cleaners and components are sus-
ceptible to damage. Be careful when working with
them to avoid equipment damage. Detergents used
for cell washing must never be acid based and must
have inhibitors to prevent cell erosion.
Fig. 9. FC37B Heavy Duty Commercial Cell.
Fig. 10. F57 components (A model shown).
M5677
IONIZER
CONTACT
IONIZER
WIRES
COLLECTION
PLATES
AIR FLOW
TEST
BUTTON
PERFORMANCE
SWITCH
INDICITATOR
LEDS
FAN SPEED
SELECTION
OR IR
RECEIVER
PREFILTER
(MOUNTS
IN GRILLE)
HEAVY DUTY
COMMERCIAL CELL (2)
FAN
M5671A
F57A – GRILLE REMOVED F57A – GRILLE REPLACED
GRILLE
OPTIONAL ACTIVATED
CARBON FILTER (2)
(MOUNTS IN GRILLE)
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
68-0083—07 12
Cleaning the Commercial Electronic
Air Cleaner
The F57 removes a variety of particulate contaminants
from the air. In the process of cleaning the air, the air
cleaner cells and prefilter become dirty, and the cleaning
efficiency is lowered.
To maintain a high standard of reliability and efficiency, it
is necessary to periodically maintain the F57. Maintenance
includes cleaning the cells and prefilter and inspecting the
F57. Service is required if the F57 is damaged, performs at
substandard efficiency, measures abnormal voltages, or
when the CHECK LED lights.
Regular cleaning with an alkaline-based detergent solution
is recommended. Use a commercial or home electric
dishwasher detergent, either liquid or powder. The wash
frequency is determined by the dirt level in the air. Actual
experience or optional WASH LED dictates the period
between cleanings.
If the optional WASH LED is connected and the WASH LED
comes on, a cell washing is overdue. Frequently wash the
cells and wipe any material buildup off the ionizer wires.
This prevents the wash led from coming on.
When washing with alkaline detergent results in excessive
buildup of collected dirt in the cells, do an extended cell
soaking. If buildup is still present, use high pressure water,
or air or steam cleaning. Some full-service distributors
provide a regular cleaning service to commercial
establishments.
Opening the Grille
CAUTION
• Turn off power to the F57.
• Stand on a stable platform when working with the
F57.
The F57 grille can be opened by moving the spring clips
toward each other.
Removing the Heavy Duty
Commercial Cells and Prefilter
Remove the FC37B cells from the F57 as follows (Fig. 11):
Turn off electrical power to the F57. Open the grille.
IMPORTANT
The cell swings down when unlatched.
With one hand supporting the cell near the latch, rotate
the latch to an open position.
Gently lower the cell with both hands until the cell
contact board is clear of the frame.
Raise cell off hooks to free the cell.
Fig. 11. Removing the FC37B Heavy Duty Commercial
Cell (F57A model shown).
Remove the prefilter from inside the grille.
Remove the activated carbon filters, if used, only if it
must be replaced. The odor removal effectiveness is
reduced when the carbon is saturated with tobacco tar
or other gaseous contaminants and can require
replacement.
Cleaning the Prefilter
Shake out or vacuum the accumulated contaminants
from the prefilter. The prefilter can also be soaked in the
alkaline detergent solution, as described for cleaning
cells in the next section. When cleaning the prefilter, do
not soak in an acid detergent solution, or use high
pressure water, air or steam cleaning.
NOTE: When cleaning the prefilter, wash it after the cells
are washed. The lint residue from the prefilter con-
taminates the wash water and can deposit inside
the cells. Dispose of the wash water.
Cleaning the Cells Using Alkaline
Base Detergent
WARNING
Hazardous Chemical.
Can cause personal injury.
• Use eye protection to prevent splashing the
detergent solution in your eyes.
• Wear rubber gloves to avoid prolonged skin
contact with the detergent.
• Keep detergent solution out of the reach of
children.
Provide a large enough container, such as a laundry tub
or plastic tank, to hold at least one cell.
Mix alkaline base detergent, such as commercial or
home electric dishwashing detergent (either liquid or
powder) with hot water. Follow the instructions on the
detergent package. The water temperature should be
between 150ºF and 190ºF (66ºC and 88ºC). When using
M5667
GLOVES
PREVENT
NICKS AND
CUTS
FRAME
LATCH
CELL HOOKS
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
13 68-0083—07
a cold water detergent, follow instructions included with
the detergent.
NOTE: Be sure to avoid prolonged skin contact with the
solution. Do not splash solution in eyes.
Soak the cells in the solution for up to 15 minutes;
agitate the cells up and down. See Fig. 12.
Fig. 12. Agitate the cells in the water.
Remove the cells from the detergent solution; spray with
hot water as a prerinse, if desired and place cells in
another container of clear hot water (150ºF to 190ºF
[66ºC to 88ºC]) for final rinsing. Rinse the cells for five to
ten minutes.
Remove the cells from the rinse water. Allow the cells to
drain and dry before energizing them. For optimum
water drainage from tubes, stand the cell on one of its
corners.
Wipe ionizer wires to remove any deposits remaining on
the wires.
Check the collection plates of the cells for any detergent
residue. Repeat the rinse process if there is any residue
remaining. Buildup can reduce the F57 efficiency.
About Discolored Aluminum
Occasionally, the cell or prefilter can seem stained after the
soaking process. When the stain is black or very dark, it is
probably dirt residue and the cell should be rewashed.
White detergent residue can also affect the F57 efficiency
and should be rinsed off. When yellowing appears, it is
probably staining from tobacco smoke or other airborne
dirt. Moderate discoloration does not affect the F57
efficiency.
Cleaning the Cells Using Air
Pressure, Water Pressure or Low
Pressure Steam
The following alternative methods can be used to clean
some contaminants from the F57 cells. See Fig. 13. To
prevent damage to the prefilter, do not use pressure or
steam methods on the prefilter.
•High Pressure Air or Water. Care should be taken to avoid
damage to the cells. If detergent is required with the
high pressure water, use an alkaline base detergent. Do
not use an acid detergent.
•Steam. Extreme care must be taken when steam
cleaning to avoid warping or bending the collector
plates of the cells. Remember that the cells are hot after
steam cleaning and care must be taken to avoid burns.
Use only low pressure or wet steam.
NOTE: Do not use steam at pressure greater than 5 psi
(35 kPa) or temperature hotter than 250° F (121°
C).
Fig. 13. It can be necessary to steam or use high pressure
to remove collected cells contamination.
M922A
WEAR GLOVES
TO PROTECT
HANDS FROM
DETERGENT
SOLUTION.
HIGH VELOCITY
DETERGENT SPRAY
STEAM
M677B
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
68-0083—07 14
Removing Specific Contaminants
from Cells
The following list gives the appropriate cleaning procedure
for types of contamination often found on cells and
prefilters. Cleaning procedures are listed in order of
preference. Be careful to avoid bending the cell collector
plates.
aDo not use to clean prefilters.
Reinstalling the Cells, Prefilter and
Activated Carbon Filters, If Used
Inspect the cells for broken ionizer wires and bent
collector plates. Bend warped or bent collector plates
back into shape. For maximum efficiency, replace
broken ionizer wires as instructed in Replacing Ionizer
Wires section.
Wipe ionizer wires.
Check that cells are completely dry before reinstalling in
the air cleaner. If cells are placed into the air cleaner
while still wet, the electronic cells can short out and arc
frequently when almost dry. Although the system
appears to be operating, the cells may not be cleaning
during the drying period.
Be sure the contact board of the cell is facing the latch
side of the frame.
Check that the airflow arrow is pointing toward the fan.
In this position, the ionizer wire side of the cell is the
farthest from the fan.
Ease the edge of the cell into the cell hooks.
Using both hands, pivot the cell until the contact board
mates with the frame.
With one hand supporting the cell near the latch, rotate
the latch to a closed position. See Fig. 14.
Wipe surface dirt from the inside and the outside of the
grille.
Replace the prefilter in the grille. Be sure that the airflow
arrow is pointing toward the cells.
Replace activated carbon filters, if used. The F57A
carbon filters fit inside the grille, one on each side of the
prefilter. The F57B carbon filter fits inside the grille on
the left side of the prefilter.
Close and carefully latch the grille.
Fig. 14. Reinstalling the cell.
Replacing Ionizer Wires
Broken or bent ionizer wires can cause an electrical short to
ground, often resulting in visible arcing or sparking.
Remove broken wires. Cells can be used temporarily with
one wire missing, but replace the wire as soon as possible.
Replacement wires, part no. 136434AA, are cut to length
with eyelets on both sides for easy installation. To install:
1. Hook the eyelet on one end of the wire over the spring
connector on one end of the cell. See Fig. 15. Be care-
ful to avoid damaging the spring connector or other
parts of the cell.
2. Hold the opposite eyelet with a needlenose pliers and
stretch the wire the length of the cell. Depress the
opposite spring connector and hook the eyelet over it.
Contaminant Cleaning Procedure
Animal hair solution Dishwasher detergent
Carbon (carbon black, soot,
lamp black, graphite,
charcoal dust)
Dishwasher detergent
solution high pressure aira
or high pressure watera
Cooking oils: Vegetable
(soybean, peanut) Animal
(lard, butter,)
Dishwasher detergent
solution or steama
Cotton fibers solution Dishwasher detergent
solution
Dust (silicon dioxide,
calcium carbonate and
mineral type compounds)
Dishwasher detergent
solution
Flour dust Dishwasher detergent
solution
Mineral oil (petroleum base,
diesters and silicone)
Dishwasher detergent
solution or high pressure
watera
Paper products Dishwasher detergent
solution
Paint (oil base or water base) Dishwasher detergent
solution
Pine tar resins Dishwasher detergent
solution or steama
Soaps Dishwasher detergent
solution
Sodium chloride Dishwasher detergent
solution
Sugars (all types including
molasses)
Dishwasher detergent
solution or steama
Talc High pressure airaor
Dishwasher detergent
solution
Tobacco tars and smoke Dishwasher detergent
solution
Varnishes Dishwasher detergent
solution
Waxes (all types) Dishwasher detergent
solution or steama
CONTACT BOARD
AIRFLOW
ARROW
GLOVES
PREVENT
NICKS
AND CUTS
CELL HOOKS
M5668
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
15 68-0083—07
3. Check the cell for short circuits using an ohmmeter.
See Fig. 16. Check the resistance between the frame
of the cell and both the ionizer and the collector con-
tacts. In each case, the resistance should be infinite.
Fig. 15. Install new ionizer wire by hooking eyelets over
spring connectors.
Fig. 16. Use an ohmmeter to check the cells for short
circuits.
Modification to Reduce Ozone Odor
The electronic air cleaner generates a trace amount of
ozone in normal operation. During the first week or two of
operation, the amount may be higher because of sharp
edges on some of the new high voltage metal parts.
However, normal use and the first wash quickly dull the
edges.
The average person can detect the odor of ozone indoors in
concentrations as low as 0.003 to 0.010 parts per million
(ppm). The electronic air cleaner contributes 0.005 to
0.010 ppm of ozone to the indoor air. The U.S. Food and
Drug Administration and Health and Welfare Canada
recommend that indoor ozone concentration should not
exceed 0.050 ppm. As a comparison, the outdoor ozone
level in major cities ranges from 0.020 ppm to 0.040 ppm
and even higher.
However, if desired, the ozone generated by the air cleaner
can be reduced in one of two ways:
1. Install the optional activated carbon filter.
2. Open the grille and move the electronic air cleaner
performance switch to the low setting. Close and
relatch the grille. The cleaning efficiency is now
reduced 5 to 15 percent, depending on airflow.
NOTE: Be sure the switch is set to either high or low
position, not between or the unit may not
run. Be careful not to reset the switch when
closing the cover.
ELECTRICAL
TROUBLESHOOTING
WARNING
Electrical Shock Hazard
Can cause personal injury or equipment damage.
The following procedures expose hazardous live
parts. Disconnect power supply between checks
and proceed carefully.
CAUTION
The following instructions are for use by only
qualified personnel.
Tools and Equipment
Troubleshooting the electronic air cleaner requires:
• Needlenose pliers for stringing ionizer wires and
inserting edge connectors.
• Test meter with 15 kV dc probe.
Troubleshooting Procedure
The electronic air cleaner Troubleshooting chart, Fig. 17
shows how to quickly isolate a problem in the air cleaner.
See Fig. 18 to 22 for electrical schematics.
M1540B
IONIZER
WIRE
IONIZER
WIRE
NEEDLENOSE
PLIERS
SPRING
CONNECTORS
PRESS
DOWN
EYELETS
REPLACING AN IONIZER WIRE.
TWO EYELETS HOLD IONIZER WIRE TO CELL.
1
1
COLLECTOR
TERMINAL
COLLECTOR
TERMINAL
IONIZER
TERMINAL
M6155
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
68-0083—07 16
Fig. 17. Electrical troubleshooting procedure for the F57A,B.
START
LED ON/FAN ON
NO
YES
YES
YES
NO
DAMAGED
"ON" LED OFF/FAN OFF
"ON" LED ON/FAN OFF
"ON" LED OFF/FAN ON
NO
NO
NO
YES
NO
YES
NO
YES
NO
YES
YES
NO
NO YES
YES
YES
FAN
OFF
FAN
ON
YES
YES
CELL
SHORTED
INFINITE RESISTANCE
NO
YES
YES
ELECTRONIC COMPONENTS ON POWER SUPPLY BOARDS ARE
NOT FIELD REPLACEABLE. ATTEMPTED SERVICE WILL DAMAGE
BOARDS . IF TROUBLESHOOTING INDICATES A POWER SUPPLY
PROBLEM, REPLACE THE ENTIRE POWER SUPPLY ASSEMBLY.
TO USE THIS CHART:
1. FOLLOW THE STEPS IN THE EXACT SEQUENTIAL ORDER.
2. EACH TIME YOU ISOLATE AND FIX A PROBLEM, GO BACK TO START.
3. REPEAT ALL THE STEPS UNTIL THE AIR CLEANER CHECKS OUT OK.
NO
NO
MAKE SURE CELLS
ARE CLEAN, DRY, AND
PROPERLY INSTALLED.
CLOSE COVER OR
DEFEAT INTERLOCK.
TURN ON AIR
CLEANER . CHECK
FAN OPERATION AT
LO, MED, HI SPEEDS.
OBSERVE "ON'' LED.
PUSH TEST BUTTON.
LISTEN FOR
SNAPPING SOUND.
HOLD DOWN TEST
BUTTON. IS
"CHECK" LED LIT?
RELEASE TEST
BUTTON. IS
"CHECK" LED LIT?
IS "WASH" LED LIT? TURN OFF AIR
CLEANER. SHORT
IONIZER TO FRAME
WITH TEST LEAD.
TURN ON AIR
CLEANER. IS
"WASH" LED LIT?
CLEAN CELLS,
WIPING IONIZER
WIRES. INSPECT
CELLS FOR
DAMAGED IONIZER
CONTACTS. REPLACE OR
REPAIR CELLS.
REMOVE CELLS. IS
"WASH" LED LIT?
AIR CLEANER OK.
REPAIR OR REPLACE
CELL(S)
WITH OHMMETER,
CHECK FOR SHORT
BETWEEN:
- CELL FRAME AND
COLLECTOR
TERMINAL.
- CELL FRAME AND
IONIZER TERMINAL.
IS "CHECK" LED LIT?
CHECK INPUT
VOLTAGE TO LED.
REPLACE
LED.
REPLACE
POWER
SUPPLY.
INSPECT CELLS FOR:
- BENT COLLECTOR
PLATES
- BROKEN IONIZER
WIRES
- DIRT ON
INSULATORS
- DAMAGED IONIZER
OR COLLECTOR
CONTACT TABS
REPLACE CELLS
NO
CELLS OK.
REPLACE SWITCH.
CHECK INPUT VOLTAGE
TO INTERLOCK SWITCH.
TURN OFF AIR CLEANER. OPEN
COVER. DEFEAT INTERLOCK. CHECK
FOR INPUT VOLTAGE TO SWITCH.
CHECK WIRING BACK
THROUGH POWER CORD
AND OUTLET TO CIRCUIT
BREAKER OR FUSE.
CORRECT WIRING
OR FUSING.
ADJUST/REPAIR/
REPLACE
INTERLOCK
SWITCH.
TURN OFF AIR CLEANER. OPEN
COVER. REMOVE ACCESS PANEL.
DEFEAT INTERLOCK. TURN ON AIR
CLEANER. JUMPER SWITCH
CONTACTS FOR EACH SPEED
IN TURN.
REPLACE
SWITCH.
HOLD DOWN TEST
BUTTON ; DOES
"CHECK" LED LIGHT?
CHECK FOR
VOLTAGE
TO "ON" LED.
REPLACE
POWER
SUPPLY.
REPLACE LED.
REPLACE
POWER
SUPPLY.
TURN OFF UNIT. OPEN COVER.
REMOVE ACCESS PANEL. DEFEAT
INTERLOCK. TURN ON AIR
CLEANER. CHECK FOR CORRECT
INPUT VOLTAGE TO POWER
SUPPLY: CHECK BOARD
TERMINALS P1 AND P2.
PUSH TEST BUTTON. LISTEN
FOR SNAPPING SOUND.
CHECK WIRING BACK THROUGH
SWITCH, INTERLOCK, POWER CORD,
OUTLET, AND CIRCUIT BREAKER.
CORRECT WIRING.
M3665B
TURN OFF POWER.
MAKE SURE FAN
MOTOR ROTATES
FREELY. REPLACE
FAN MOTOR IF
NECESSARY.
1
1
1
NO
1
REPLACE
POWER
SUPPLY.
1
NO
RISK OF ELECTRIC SHOCK
THESE SERVICING INSTRUCTIONS ARE FOR USE BY QUALIFIED PERSONNEL ONLY. TO REDUCE RISK
OF ELECTRIC SHOCK, DO NOT PERFORM ANY SERVICING OTHER THAN CONTAINED IN THE
OPERATING INSTRUCTIONS UNLESS YOU ARE QUALIFIED TO DO SO.
WARNING
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
17 68-0083—07
Fig. 18. F57A,B 120Va.c. model electrical schematic.
Fig. 19. F57A,B 120Va.c. model electrical schematic with factory installed IR receiver.
P22
P3
P4
P1
P2
2
1
J2
3
4
1
RED IONIZER
BLACK COLLECTOR
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS
AND OVERLOAD PROTECTION AS REQUIRED.
2 LEFT CELL AND CONTACT BOARD ON
TWO-CELL AIR CLEANER ONLY.
3 INTERLOCK SAFETY SWITCH.
M6150B
POWER
SUPPLY
2BLACK
RED
TEST
BUTTON
CONTACT
BOARD
BROWN
VIOLET
BLUE
RED
ON
HI
MED
LO
HI
MED
LO
OFF
FAN
MOTOR
3
P21
PERFORMANCE
SWITCH
BLACK
BLACK
WHITE
ORANGEBLACK
L1
(HOT)
L2
GROUND
KNOB WIRING TERMINALS
ON-OFF/3-SPEED FAN SWITCH
CHECK
(RED)
WHITE
RED
WASH
(YELLOW)
WHITE
RED
ON
(YELLOW)
WHITE
RED
P3
P4
P1
P2
1
RED IONIZER
BLACK COLLECTOR
1 POWER SUPPLY. PROVIDE DISCONNECT
MEANS AND OVERLOAD PROTECTION
AS REQUIRED.
2 LEFT CELL AND CONTACT BOARD ON
TWO-CELL AIR CLEANER ONLY.
3 INTERLOCK SAFETY SWITCH.
M10652A
POWER
SUPPLY
2BLACK
RED
TEST
BUTTON
CONTACT
BOARD
BROWN
VIOLET
BLUE
RED
ON
HI
MED
LO
HI
MED
LO
OFF
FAN
MOTOR
3
PERFORMANCE
SWITCH
BLACK
BLACK
WHITE
ORANGEBLACK
L1
(HOT)
L2
GROUND
KNOB WIRING TERMINALS
ON-OFF/3-SPEED FAN SWITCH
CHECK
(RED)
WASH
(YELLOW)
WHITE
RED
WHITE
RED
WHITE
RED
ON
(YELLOW)
J5
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
68-0083—07 18
Fig. 20. F57A,B 220–240V model electrical schematic.
Fig. 21. F57A,B 220–240Va.c. model electrical schematic with factory installed IR receiver. Not available in Europe.
1
1 TERMINAL BLOCK FOR POWER SUPPLY
CONNECTIONS. PROVIDE DISCONNECT
MEANS AND OVERLOAD PROTECTION
AS REQUIRED.
2 BROWN LEAD MUST BE CONNECTED TO TOP
TERMINAL ON TRANSFORMER.
3 INTERLOCK SAFETY SWITCH.
4 PROVIDES ON-OFF INDICATION.
5 LEFT CELL AND CONTACT BOARD ON
TWO-CELL AIR CLEANER ONLY.
M10653B
5BLACK
RED
TEST
BUTTON
CONTACT
BOARD
BROWN
VIOLET
BLUE
RED
FAN
MOTOR
3
WHITE
A3
A4
B3
B4
C3
C4
D3
D4
A5
A6
B1
B2
C1
C2
D1
D2
OFF
LO
MED
HI
ORANGE
BLACK
ON-OFF/3-SPEED
FAN SWITCH
WHITE
WHITE
4
RED IONIZER
BLACK COLLECTOR
LAMP
P3
P4
POWER
SUPPLY
2
PERFORMANCE
SWITCH
BLACK
BLACK
CHECK
(RED)
WASH
(YELLOW)
WHITE
RED
WHITE
RED
WHITE
RED
ON
(YELLOW)
J5
N
L
220-240V A.C.
BROWN
VIOLET
BLUE
ORANGE
WHITE
WHITE
WHITE
INFRARED
RECEIVER
USE WITH S6057B
TRANSMITTER
RED
FAN
MOTOR
TERMINAL BLOCK FOR POWER SUPPLY CONNECTIONS. PROVIDE
DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
BROWN LEAD MUST BE CONNECTED TO TOP TERMINAL ON
TRANSFORMER.
INTERLOCK SAFETY SWITCH.
LEFT CELL AND CONTACT BOARD ON TWO-CELL AIR CLEANER ONLY.
1
2
3
4
4
M10654A
RED IONIZER
BLACK COLLECTOR
BLACK
RED
TEST
BUTTON
CONTACT
BOARD
P3
P4
POWER
SUPPLY
2
PERFORMANCE
SWITCH
BLACK
BLACK
CHECK
(RED)
WASH
(YELLOW)
WHITE
RED
WHITE
RED
WHITE
RED
ON
(YELLOW)
J5
1
3
N
L
220-
240
V A.C.
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
19 68-0083—07
PARTS LIST
See Fig. 22 for exploded view of parts listed.
PARTS NOT SHOWN IN DIAGRAM
Ref. No Description
F57A F57B
120Va.c. ,60Hz
220~240Va.c.,
50Hz 120Va.c. ,60Hz
220~240Va.c.,
50Hz
1 Grille assembly 196114B 196114B 220364A 220364A
2 Pre filter 195910 195910 198571 198571
3 Electronic Cell FC37B1030/U FC37B1030/U FC37B1030/U FC37B1030/U
4 Fan 196205 196205 220393 220393
5 Motor assembly(include motor,
motorbracket, four isolation
bushings)
32002456-TA 32002457-TA 198673-TA 200813-TA
6 Control swich, knob 50046872-001 50046872-001 50046872-001 50046872-001
Rotary swich, 50046335-001 50046335-001 50046335-001 50046335-001
6a Infrared receiver – 203904A – 203904A
7 Performance switch 196214 196214 196214 196214
8 Interlock switch 203324 196227 203324 196227
9 Power supply assembly 42009287AP 42009287AP 42009287AP 42009287AP
10 Vinyl strips(2pcs required) 196150 196151 196150 196151
11 Vinyl strips(2pcs required) 196151 196151 196151 196151
12 Motor bracket 202791-T 202791-T 202791-T 202791-T
Wash Led bag assembly 4074EMH 4074EMH
Contact board assembly 190912A (2pcs required) 190912A
Ionizer Wires 136434AA 136434AA
Carbon filter 195911 (2pcs required) 198672
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER
68-0083—07 20
Fig. 22. Exploded view of F57A,B air cleaner components. Parts are keyed to the parts list on the previous page.
M10651
F57B
1 2
3
4
5
11
12
10
89
F57A
3
2
1
4
5
12
66a
7
11
9
8
10
7
6
6a

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