Honeywell CO60PM Series User manual

EVAPORATIVE AIR COOLER
SERVICE MANUAL
CAUTION:
Before servicing the unit, read the “Safety Precautions”in this manual.
Only for authorized service.
MODEL NO.: CO60PM
(FOR INDOOR & OUTDOOR USE)

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CONTENT
1. Preface
1.1. Safety Precautions
1.2. Insulation Resistance Test
1.3. Specifications
1.4. Features
1.5. Warning & Safety Rules
1.6. Parts Description
1.7. Operations
1.8. Cleaning & Maintenance
2. Disassembly Instructions
2.1. How To Change Honeycomb Cooling Media
2.1.1. Back Panel
2.1.2. Back Honeycomb Cooling Media
2.1.3. Right Side Panel
2.1.4. Right Side Honeycomb Cooling Media
2.1.5. Left Side Panel
2.1.6. Left Side Honeycomb Cooling Media
2.2. How To Change Switch
2.2.1. Switch Box
2.2.2. Switch(cool/speed/swing)
2.2.3. Wiring Color Connection
2.3. How To Change Water Pump
2.3.1. Water pump pipe and water pump clip
2.3.2. Cool Switch And Wiring Connector
2.3.3. Water Pump Wiring Connection
2.4. How To Change Main Motor
2.4.1. Speed Switch And Wiring Connector
2.4.2. Fan Blade And Fan Motor
2.4.3. Main Motor Wiring Connection
2.5. How To Change Swing Motor
2.5.1. Swing Switch And Wiring Connector
2.5.2. Swing Motor And Swing Motor Wheel
2.5.3. Swing Motor Wiring Connection
3. Troubleshooting Guide
3.1. Outside Dimensions
3.2. Cooling System
3.3. Troubleshooting Guide
4. Schematic Diagram
4.1. Wiring Diagram
4.2. Wiring Color Description
5. Exploded View
6. Replacement Parts List

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1. PREFACE
This manual is designed to provide you with important service information. Be sure to read the
safety precautions prior to servicing the unit.
1.1 Safety Precautions
1 When servicing, set the POWER of the CONTROL PANEL to OFF and unplug the power
cord.
2 Observe the original lead dress. If a short circuit is found, replace all parts which have been
overheated or damaged by the short circuit.
3 After servicing, make an insulation resistance test to prevent the customer’s exposure to
shock hazards.
1.2 Insulation Resistance Test
1 Unplug the power cord and connect a jumper between 2 pins.
2 The grounding conductor (green or green & yellow) is to be open.
3 Measure the resistance value with an ohm meter between the jumper lead and each exposed
metallic part on the equipment at all MODES (except POWER OFF).
4 The value should be over 1 MΩ.
1.3 Specifications
MODELS
ITEMS
CO60PM
Power Supply
120V, 50Hz
Input (W)
220W
Running Current (A)
1.83A
Fan Type
16'' metal fan blade
Fan Speeds
3
Operation Control
Control Panel
Air Direction Control
Vertical Louver (Right & Left) - Auto
Horizontal Louver (Up & Down) - Manual
Protector
Fan Motor Internal Thermal Protector
Water Pump Internal Thermal Protector
Filter
3 Sides Honeycomb media
(Back 591.5 x 538 x 40mm
2 Sides 591.5 x 270 x 40mm)
Power Cord
2.5 m (3 wire with grounding)
Water Fill System
Manual (from top cover)
Auto (from continuous water supply connection)
Drain System
Manual drain plug
Water Tank Capacity
15.8 US Gallon / 60 L*
Net Weight
39.2 lbs / 17.8 kg
Outer Dimension
(W x D x H)
27.56’’ x 18.35”x 40.0”
700 x 466 x 1017 mm
*Due to continuous updates to product on account of compliance requirements, tank capacity
may be changed by manufacturer over a period of time

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Features
Three functions in one: air cooler, humidifier & fan.
Very powerful airflow: up to 2610 m3/hr or 1540 CFM
Cooling area: up to 80 m2or 850 ft2
Air throw distance: 11 m or 36 ft.
3 sides honeycomb cooling media for optimum performance.
Oscillating louvers.
Mounted with castors for easy mobility.
3 speeds: high, medium and low.
60 liter water tank capacity.
1.4 Warning & Safety Rules
WARNING - This appliance is intended for use in outdoors, home or office environment.
Any other use is not recommended by the manufacturer and may cause fire, electrical
shocks or other injury to person or property.
When using electrical appliances, basic safety precautions should always be followed:
Your cooler should run on 120V Volt AC, 50 Hz current only.
Check the household voltage to ensure it matches the appliance’s rate specification.
Before operating the product remove it from its packaging and check it is in good condition.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard.
DO NOT operate any product with a damaged cord or plug.
DO NOT use an extension cord with this appliance.
DO NOT run power cord under carpeting, or cover with rugs or runners. Arrange the cord
away from areas where it may be tripped over.
Unplug the appliance during filling and cleaning.
Always unplug the appliance from the power source before servicing or removing the unit.
Disconnect the power supply before servicing or cleaning operation.
Remove the power cord from the electrical receptacle by grasping and pulling on the power
cord plug-end only, never from the cord.
DO NOT use the product in areas where gasoline, paint or other flammable goods and
objects are stored.
When using the ‘’COOL’’ setting, please check the water indicator level to ensure it is above
minimum water level. Operation of this unit on the ‘’COOL’’ setting on or below minimum
water level could result in damage to the water pump.
DO NOT attempt repair or adjustment to any electrical or mechanical functions of the cooler.
Verify that the voltage power source matches the appliance electrical specifications.
Improper voltage will burn out the blower/fan, oscillating and/or pump motor windings and will
void the warranty.
DO NOT cover the air inlet or outlet on the appliance as this may cause motor damage.
DO NOT insert or allow objects to enter any ventilation, exhaust opening or water tank as this
may damage the product and could cause an electrical shock or fire.
DO NOT operate with media removed as this will overload and damage the motor.
To reduce the risk of fire or electric shock, do not use this fan with any solid state speed
control device.
DO NOT leave the appliance operating unattended for any extended period of time.
This appliance is not intended for use by persons (including children or elderly) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.

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DO NOT let children play with any appliance packaging or plastic bags. Injury may result
from such practice.
Children should be supervised to ensure that they do not play with the appliance.
If the unit is damaged or it malfunctions, do not continue to operate it.
Place the unit on the floor only.
This product is not intended for use in wet or damp locations. Never locate the product
where it may fall into a bathtub or other water container. DO NOT use in bathrooms. When it
is not in use always store in a dry area.
Don't use indoor extension cords outside. Look for extension cords specifically marked for
outdoor use. Look for extension cords that have a GFCI (Ground Fault Circuit Interrupter)
built in.
Make sure the amperage rating for the extension cord is higher than the amperage rating for
the appliance. Check labels and owner's manuals on the appliance and the extension cord for
amperage ratings.
Power cords have to be contained. If they must run along the ground, make sure every inch
of them is secured so they will not be tripped over.
The wiring and connections must be waterproof. Be sure the connections (to the air cooler)
never get wet. Your unit is waterproof, but everything attached to it must be waterproof, too.
Set up your unit so it cannot be tripped over or wobble loose. It must rest on a solid support.
NOTE: OPERATE THE UNIT WHEN THE WATER TANK IS FILLED WITH CLEAN WATER
1.5 Parts Description

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1.6 Operations
Control Panel:
NOTE:
Speed control may be marked as High/Med/Low in certain units.
Operation Instructions:
Cooler Location:
Place the cooler in front of an open door or window. Ensure that there is adequate cross –
ventilation in the room by leaving a door or window open opposite the cooler. Following these
guidelines will ensure your cooler will work as effectively as possible.
Not an Air Conditioner:
The evaporative air cooler is not an air conditioner as it does not use a compressor or refrigerant
gas. It should not be expected to cool as efficiently as a refrigerated air conditioner.
The recommended maximum relative humidity level is 60% or less, which allows a noticeable
temperature decrease. The temperature decrease will be greater in drier climates because higher
evaporation occurs when the humidity is low.
The evaporative air cooler should not be used in enclosed spaces. It must be kept level and there
must be water in the water tank. The room should have doors and windows opened to allow free
air flow. The evaporative air cooler works best when placed near an open window, so that outside
air is drawn into the evaporative air cooler, the air circulates in the room, and then exits via the
door. The maximum cooling effect is felt when a person is in the flow of air coming out of the
evaporative air cooler.
The evaporative air cooler can also be used to humidify dry air during cool weather. To be used
for humidification the windows and doors should be closed to allow the humidified air to
accumulate. The evaporative air cooler is not an air conditioner as it does not use a compressor
or refrigerant gas. It should not be expected to cool as efficiently as a refrigerated air conditioner.
NOTE: When the product is used for the first time the Honeycomb Cooling Media will have an
odor which will dissipate in a week or so of initial use.

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FILL WATER:
Water can be filled into the air cooler by:
Water Inlet (Manually)
Water / Ice can be put into the tank through the top opening.
There is a hole for water to flow into the tank.
Continuous water supply (Auto Refill)
Connect a garden hose to the continuous water supply inlet.
Control Knobs
Speed / On - Off
Connect to the power supply and turn the Speed knob. The fan will start. Change the speed from
1 for Low to 2 for Medium to 3 High. To switch OFF the unit turn the Speed knob to "0".

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Cool
To begin cooling the desired area turn the "COOL" switch ON. The water pump will operate. You
can feel the cooler air after the Honeycomb media is completely wet.
Swing
Vertical Louvers
Turn the "SWING" switch ON. The louvers will begin to move from right to left automatically.
Manually adjust the horizontal louvers to change vertical airflow.
Horizontal Louvers
Manually adjust the horizontal louvers to change vertical airflow.
CLEANING & MAINTENANCE

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2. DISASSEMBLY INSTRUCTIONS
WARNING –Before the following disassembly, POWER is set to OFF and disconnected the
power cord.
2.1 How To Change Honeycomb Cooling Media(3 sides)
2.1.1 Back Panel.
Use screw driver to remove 5
galvanized screw with plate
head (ST4*12) on the back
panel.
Remove the back panel.
2.1.2 Back Honeycomb Cooling Media.
Use screw driver to remove 4
galvanized screw with plate
head(ST4*12) on the
honeycomb holder.
Remove the honeycomb
holder.
Remove the honeycomb
cooling media from the back
panel.
2.1.3 Right Side Panel.
Use screw driver to remove 4
galvanized screw with plate
head (ST4*12) on the right
side panel.
Remove the right side panel.