Honeywell XPO Series User manual

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XPOTM
Ultra Low NOx Indirect Burner
超低排放氮氧化物間接燃燒器
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 Low temperature burner for use with clean fuel gases
使用清潔燃氣的低溫燃燒器
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 Single digit NOx emissions at 30% excess air
在 30%的過剩空氣下，氮氧化物排放只有個位數
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 High efficiency with low excess air requirements
低過剩空氣要求下，高效率
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 Capacities up to 2250KW.
高達 2250KW 的燃燒效率
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 For use in indirect fired solution backed heaters
用作間接液體加熱
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1 08092018

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I． Product description 產品介紹
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MAXON XPO™ burners are low temperature burners for use in
liquid backed applications, including:
麥克森 XPO™低溫燃燒器，適用于液體應用，包含：
 Water back heater 回水鍋爐
 Fire tube boiler 火管鍋爐
 Thermal oil heater 導熱油爐
 Direct contact water heater 直接接觸熱水加熱器
 Solution heating/tanks 液體加熱器/ 罐
 Snow melter 雪熔爐
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XPO™ burners provide high efficiency operation with low
excess air requirements. They are designed for ease of
retrofitting into existing liquid backed applications. XPO™燃
燒器對過剩空氣的要求低，但運行效率高。
其設計旨在更方便地對現有的液體加熱應用進行改
造。
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The packaged XPO™ burners are intergrated with flame
supervision, safety interlock and flow control function, with user
freiendly interface for operator.The Standard configuration include:
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1: Intergrated Double safety shut-off valve with pressure regulating
funciton.
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2: SLATE burner control unit with electrical parral actuator with air
dampler+ gas BV.
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3: UV sensor
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4: Gas high/low pressure switch+ pressure switch for valve tightness
test+ air pressure switch.
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5:package blower or separate blower to be installed on-site( depends on
burner model)
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Note:
It’s customer’s responsbility to install the gas filter and manual shut-off
valve upstream of the gas inlet.
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Layout 1: remote blower
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Layout 2: back installed control panel
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Layout 3 Side installed control panel
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Layout 4 Packaged control panel
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Layout 5 Packaged control panel
UV breakaway type
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2 08092018

3 08092018
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II． Available XPO™ ultra low NOx burner sizes XPO™超低氮氧化物燃燒器的可選型號
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Typical Burner Data 燃燒器數據
燃料：天然氣，LHV=8500 kcal/Nm3, 壓力一個大氣壓，溫度 0 °C 空氣：壓力一個大氣壓，溫度 15 °C
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XPO 1PB XPO 2PB XPO 3PB XPO 4PB
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XPO 5PB XPO 5PB+ XPO 3PAK XPO 5PAK
Based on 18% excess air 基於 18% 的過剩空氣測得的結果
燃燒器最大功率 KW 400 525 960 1260 1700 2000 960 1700
調節比 4.:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1
額定助燃風量 m3/hr 625 850 1260 1870 2340 2920 1260 2340
助燃風機功率 KW 1.1 2.2 4 4 5.5 11 4 5.5
助燃風壓力 mbar 30 28 40 40 40 56 40 40
燃燒管外徑 mm 
152 152 152 203
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203 203 152 203
鍋爐燃燒管內徑 mm 
355-457 406-560 457-610 560-812
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560-864 560-914 457-610 560-864
燃氣壓力 mbar 
100-350 100-350 100-350 100-350
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150-350 200-350 100-350 150-350
爐膛背壓 mbar 適用鍋爐（熱水或蒸汽) 噸/小時
0 0.5 W/S 0.5 W/S 1.0 W/S 1.5 W/S 2 W/S 2.5 W/S 1.0 W/S 2 W/S
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5 0.5 W/ 0.45 S 0.5 W/S 1.0 W/S 1.5 W/1.47 S  2 W/S 2.5 W/ 2.4 S 1.0 W/S 2 W/S
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7.5
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0.5 W 0.5 W/S 1.0 W/S 1.5W/1.42 S 2 W/ 1.9 S 2.5W/ 2.3S 1.0 W/S 2 W/ 1.9 S
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10
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0.47 W 0.5 W/0.48 S 1.0 W/S 1.5 W/1.35 S 2W /1.84 S 2.5W/ 2.3S 1.0 W/S 2W/ 1.84 S
注意：
1. 燃燒器最大功率受燃料及爐膛背壓的影響。
2. W 表示熱水鍋爐，S 表示蒸汽鍋爐。
3. 夏季（氣溫 30 °C-35 °C）測試功率會減少 3%

4 08092018
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III． Dimensions for installaiton 安裝尺寸
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XPO 1,2&3PB XPO 4&5PB
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XPO 3&5PAK

5 08092018
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Burner
Size
XPO
1PB
XPO
2PB
XPO
3PB
XP
O
4PB
XPO
5PB
XPO
5PB+
XPO 3
PAK
XPO 5
PAK
A 1145 1145 1145 1096 1096 1096 1147 1096
B 848 838 810 756 736 736 813.6 736
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C The dimension will be different based on layout. Ask layout drawing from HTS
sales.
高度和長度根據佈置的不同會有變化，請參照 Honeywell 單獨提供的組裝
圖尺寸
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D
E 45° 45° 45° 30° 30° 30° 399.6 521
F 457 457 457 711 711 711 321 410
G 420 420 420 641 641 641 281 360
H 160 160 160 209 209 209 160.1 209
I 23 23 23 23 23 23 220.2 288
J 16 16 16 16 16 23 17.5 17.5
K*note 159 159 159 216 216 216 159.1 216
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Note: The flange for XPO1,2,3 and 4,5 are different. Both on bolts position and quantity, please see the drawing.

6 08092018
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IV． Burner mounting instructions 燃燒器安裝指導
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FLANGE THE BURNER TO THE INSTALLATION
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Bolt the burner to the installation’s burner mounting flange. Use proper gasketing. Tighten the flange bolting with correct
torque. Retighten all bolts after first firing and regularly after commissioning.
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All non-liquid cooled surfaces must be insulated as shown in burner mounting diagram. Area(s) between fire tube wall and
outside of burner blast tube must be completely filled with insulation as shown below. Customer-supplied scanner tube must
not extend beyond the blast tube insulation.
*Recommended insulation properties: minimum density of 16 kg/m3 or greater with minimum thermal conductivity of 12
W/m.K at 980°C.
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1) XPO™ burner XPO™燃燒器
2) Mounting flange 固定法蘭
3) Unit wall 單元牆
4) Liquid solution 液體溶液
5) Fire tube 煙管
6) Burner blast tube 燃燒器排氣管
7) Non-cooled fire tube wall 非冷卻煙管壁
8) Customer-supplied insulation* 客戶提供的隔熱材料*
*All non-liquid cooled surfaces must be insulated as shown above.
*所有非液體冷卻面必須按如圖所示方式進行隔熱
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1) Blast tube
2) Liquid solution
3) Fire tube
4) 152 mm gap required
from insulation to
slots
5) Customer-supplied
scanner tube
6) Customer-supplied
insulation (minimum
Correct installation
Blast tube is completely insulated beyond point
where fire tube is solution backed. Minimum of 3”
insulation into liquid.
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6
Incorrect application/installation
Blast tube cannot be completely insulated due to
protrusion length of fire tube out of solution.
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6
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4
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152 mm depth from
blast tube flange) *
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4 1 1
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3 5 3
5
2 2

7 08092018
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V． SAFETY 安全
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Sufficientsafeaccessshouldbepresenttoallowworkontherelevant components. This manual is
compiledtoalevelwhichassumesthatpersonnelemployedontheoperatingandmaintenanceworkare
familiarwiththeprinciplesandtechniquesusedinthetypeofequipmentdescribed,andareawareofthe
hazardsassociatedwiththeequipmentanditsworkingenvironment. Theinformationgivenisintended
tosupportoperatingandmaintenanceproceduresandshouldnotbetakenasacontractualspecification.
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提供充足的空間以保證對相關元件進行安全操作。此手冊只適用於熟悉所描述設備的操作方法和技術並具有 相關
知識的操作和維修員工，並且要意識到設備誤操作可能帶來的相關的危害。本手冊所提供的資訊用於支
持操作
和維修步驟，不可作為合同條件。
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Inquiresrelatingtothismanualshouldbemadetotheaddressonthecoversheet.
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與此手冊內容有關的問題請參照首頁上的位址進行詢問。
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Allwork andoperationoftheplantshouldbe carriedout bytrained/qualifiedoperators,tradesmenor
engineers.
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車間的所有工作和操作必須由培訓過或有資格的操作員，技術工人或工程師完成。
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Beforeundertakingmaintenanceworkonanyitemoftheequipmentitmustbemadesafe.
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在對設備任何專案進行維修工作前，必須保證設備處於安全狀態。
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 Fuelsupplyshouldbemanuallyisolatedandfuelisolatingvalvelockedinthe“OFF”position.
燃料供應必須手動隔離，燃料隔離閥鎖定在“關閉”位置。
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 Anypneumaticcomponenttobeworkedonshouldbepneumaticallyisolatedanddrainedofany
pressure,anddrainsleftopenwithcautionnoticesifnecessary.
要維修的任何氣動元件必須隔離氣源和排出所有剩餘空氣，必要時打開排放口，在排放口打開時要 有
警示標誌
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 Anyelectricalcomponentstobeworkedonshouldbeelectricallyisolatedatthecontrolpanel,the
fusesremovedandtheisolatorlockedinthe“OFF”position.
要維修的任何電氣元件必須在控制台上切斷電源，移除保險絲，開關鎖定在“關斷”位置。

8 08092018
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VI． INSTALLATION 安裝
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ItistheresponsibilityoftheCustomertoinstallalloftheequipment.
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客戶對設備的安裝負責。
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Piping weight should be independently supported. Do not use the burner as a piping support or hang
weight from the burner’s flange connections. 管路必須單獨設置支撐，不能把燃燒器的法蘭盤當作管
路支撐或者在法蘭盤處懸掛重物。
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Any damage caused by the improper installation, handling or improper use of the equipment is the
responsibilityoftheCustomer. Priortoinstallationoftheequipmentthefollowingissuggested.
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由於安裝不當，處理和使用不當對設備造成的損壞應由客戶負責。因此，設備安裝前應遵循以下建議：
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1. Inspectallcomponentsuponarrival. Insurequalityandquantityofcomponentsiscorrect. Reportany
missingordamagedequipmenttoEclipseCombustion(Suzhou)immediately.
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設備到達後，檢查所有部件，確保品質和數量正確。如有丟失或損壞部件，立即通知天時公司。
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2. Duringinstallationinsurethefollowing:
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安裝過程中確保以下要求：
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 Allvalvehandlescanrotatetofullopenorfullcloseposition.
所有閥門手柄能夠開關自如。
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 Allelementsarepipedintheproperflowdirection.
所有部件安裝方向正確。
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 Interconnectingpipingshouldbeinstalledinsuchamannerthatunduestresswillnotbeimposed
ontheMainGasTrain.
連接管道不應對燃氣盤產生應力。
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 Insure the piping system is pressure tested and blown clean before final connection to any
equipment.
確保管路系統在連接到任何設備之前，已進行試壓並吹掃乾淨。
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 Whenpressuretestinginsureallpressuregaugesandareisolated,highpressurewilldamagethe
gauges.Keepallpressuregaugescloseduntilstart‐uptoinsuretheyarenotdamaged.
在試壓時，關閉所有壓力錶的隔離閥，以防高壓損壞表頭。保證所有壓力錶隔離閥關閉，直到啟動前.
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 EclipseCombustion(Suzhou)willnotberesponsibleforanydamagecausedbyexcessivepressure.
蘇州天時燃燒公司不對壓力過高對設備產生的損壞負責。
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 Insureallwiringischeckedpriortoenergizingthesystem.Damagecausedbyimproperwiringis
nottheresponsibilityofEclipsecombustion(Suzhou).
在系統上電之前，檢查所有接線。蘇州天時燃燒不對由於接線問題產生的損壞負責。

9 08092018
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VII． OPERATION AND MAINTENANCE 運行和維護
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Eclipseburnerequipmentisdesignedtominimizemaintenance.
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天時燃燒設備設計的主要目的是把維修減少到最小化。
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1. Interlocks
安全聯鎖裝置
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a. With burner and process operating normally check all control and safety interlocksfor
correctoperationandsystemreaction.
在燃燒器運行正常的情況下，檢查所有的控制器和安全聯鎖裝置是否正確運作以及系統的反
應正常。
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2. OperatingData
運行資料
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a. Withburnerandprocessoperatingnormallyandsatisfactorily,optimizeandrecord
operatingrangeparameters,including:
在燃燒器運行正常情況下，完善和記錄以下工作參數：
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i. Pressures;壓力
ii. Flows;流量
iii. Temperatures;溫度
iv. Settings;設置
v. Combustionanalysis.燃燒廢氣分析
3. To ensure continuing trouble free operation the following areasshouldbeaddressedatthe
intervalsshown.
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為了保證連續無故障運行，以部件見需在顯示的時間間隔中進行週期性的檢查。
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INTERVAL時間間隔
1Months
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1個月
3Months
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3個月
6Months
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6個月
12Months
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12個月
CheckFlameDetectionSignal
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檢查火焰信號
X
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CleanSparkPlug
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清潔火花塞
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X
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CleanUVScanner/FlameRod
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清潔紫外線探頭/火焰棒
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X
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10 08092018
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CleanFanImpeller
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清潔風扇葉輪
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X
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CleanFanFilterElement（addclean
timesaccordingtoactualsituation）
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清潔風扇泡棉(根據實際情況可以增
加清洗次數)
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X
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GreaseFanMotorBearings(See
componentsectionfordetails)
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給風機馬達軸承上潤滑油（詳細參照部 件
部分）
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X
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CleanBurnerWorkingSurfaces
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清潔燃燒器工作表面
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X
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CompareGasPressureAtBurnerInlet
WithCommissioningData
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將燃燒器進氣口處燃氣壓力和調試資料 進
行比較
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X
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ConfirmCorrectOperationOf
PressureSwitches
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確認壓力開關正確運行
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X
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ReplaceSparkPlug
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更換火花塞
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X
ReplaceUVScanner/FlameRod
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更換紫外線探頭/火焰棒
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X
Check&CleanAir&GasPortsInPilot
BurnerCasting
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檢查和清潔點火管路燃燒器鑄件上的空 氣
和燃氣口
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X
CleanSeatsonPilot&MainGasSafety
Shut‐OffValves
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X

11 08092018
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清潔點火管路和主燃氣管路上燃氣安全
截止閥的底座

CheckGasPipeWorkJointsFor
Tightness
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檢查燃氣管介面處的氣密性
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X
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12 08092018
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VIII． TROUBLE SHOOTING 故障檢修
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SYMPTOM
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故障現象
POSSIBLECAUSE
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故障原因
REMEDY
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補救措施
Pilotfailstolight. Burner
locksoutatpilot.

點火失敗，燃燒器在點火時報
警。
a) Nospark
沒有火花
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b) HTleadloose
高壓線脫落
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c) Sparkgapincorrect
火花塞間隙不正確
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d) Transformerfailed
點火變壓器燒壞
a) Tightenleadends
擰緊線接頭
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b) Adjustsparkgap
調節火花塞間隙
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c) Replacetransformer
更換變壓器
Pilotfailstolight. Burner
locksoutatpilot.

點小火失敗，燃燒器在點小火 時
報警。
a) Nogas
沒有燃氣
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b) Toomuchgas
燃氣過多

c) Pilotvalvenotopen
小火閥未打開
a) Restoregassupply
恢復燃氣供應
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b) Adjustgaspilotrate
調節燃氣比率
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c) Changevalve
替換閥門
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d) Clearopencircuit
修復斷路的線路
Pilotfailstolight. Burner
locksoutatpilot.

點火失敗，燃燒器在點小火時 報
警。
a) UVScanner/FlameRod
notdetectingflame
UV探頭/火焰棒探測不到火
焰

b) Badground
接地回路斷開
a) RepositionUV
Scanner/FlameRod
重新放置 UV探頭/火焰棒

b) Repairground
修理接地線路
Pilotlightsbutextinguishes.
Burnerlocksoutatmain
flame.

點著火後熄滅，燃燒器在主火 焰
處報警。
a) Mainvalvesnotopen
主閥未打開
a) Restoremainvalve
operation
使主閥恢復運行

13 08092018
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
SYMPTOM

故障現象
POSSIBLECAUSE

故障原因
REMEDY

補救措施
Mainflamelightsbut
extinguishes.Burnerlocksout
atmainflame.

主火焰點燃後熄滅，燃燒器在 主
火焰時報警。。
a) Lowgaspressureswitch
sethigh
低燃氣壓力開關設定太高

b) Highgaspressureswitch
setlow
高燃氣壓力開關設置太低

c) Pilotsettinghigh
點火火焰太大

d) Flameundetected
火焰未被探測到
a) Resetgaspressureswitch
重新設置燃氣壓力開關

b) Adjustpilotrate
點火火焰調節

c) Repositionflame
detection
改變火焰探測位置
Mainflamereacheshighfire
butextinguishes. Nolockout.

主火焰到達高火後熄滅，沒有 報
警。
a) Highorlowgaspressure
switchfaulty
高/低燃氣壓力開關失靈

b)Processpressureswitch
faulty
工藝空氣壓力開關失靈

c) Processpressurelow
工程空氣壓力過低

d) Interlockcircuitbroken聯
鎖回路斷路
a) Replacegaspressure
switch
更換燃氣壓力開關

b) Checkprocessfan
檢查工藝風機

c) Reinstateinterlock
修理聯鎖裝置
Mainflameextinguishes
duringsteadyfire.Burner
locksoutatnormalrun.

在火焰穩定期間，主火焰熄
滅。燃燒器在正常運行時報警 切
斷。
a) Lossofgassupply
燃氣供應不足

b) Lossofcombustionair燃
燒空氣不足
c) Failureofflamedetector
火焰探測器故障
a) Restoregassupply
恢復燃氣供應

b) Restorecombustionair恢
複燃燒空氣
c) Replaceflamedetector更
換火焰探測器
Burnerlocksoutatnormal
shutdown

燃燒器在正常停機時報警
a) Automaticgas shutoff
valvesnotclosingfully自
動燃氣安全關斷閥沒有關
斷到位
a) Isolategasatmanual
valverepairorreplace
automaticvalve
用手動閥隔離燃氣。修理
或更換安全關斷閥

14 08092018
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
SYMPTOM

故障現象
POSSIBLECAUSE

故障原因
REMEDY

補救措施
Heatoutputnotmaintained

不能持續供熱
a) Gaspressurefall
燃氣壓力下降

b) Burnerheaddirty
燃燒器頂端髒汙
a) Restoregaspressure
恢復燃氣壓力

b) Cleanburner
清潔燃燒器
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瞭解更多資訊
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請訪問 ThermalSolutions.honeywell.com 或與
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