Honeywell Experion MX Manual

Experion MX
RELEASE 702.1
Operators Guide
6510020335 Rev 02
May 2019

2
DISCLAIMER
This document contains Honeywell proprietary information.
Information contained herein is to be used solely for the purpose submitted, and no part of
this document or its contents shall be reproduced, published, or disclosed to a third party
without the express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be accurate, Honeywell
disclaims the implied warranties of merchantability and fitness for a purpose and makes
no express warranties except as may be stated in its written agreement with and for its
customer.
In no event is Honeywell liable to anyone for any direct, special, or consequential damages.
The information and specifications in this document are subject to change without notice.
Copyright 2019 - Honeywell International Sàrl

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Table of contents
1ABOUT THIS GUIDE.........................................................................................................................................8
1.1 Scope ............................................................................................................................................................................8
1.2 Revision history .......................................................................................................................................................8
1.3 Intended audience.................................................................................................................................................8
1.4 Related documents ...............................................................................................................................................8
2SCANNER SAFETY AND LOCAL CONTROLS ..........................................................................................9
2.1 Training.....................................................................................................................................................................10
2.1.1 Authorized Persons.........................................................................................................................................10
2.1.2 Radiation Safety Information.....................................................................................................................10
2.2 Safety Hazards......................................................................................................................................................11
2.2.1 Mechanical Safety Hazards ........................................................................................................................11
2.2.2 Electrical Safety Hazards .............................................................................................................................19
2.2.3 Radiation safety hazards..............................................................................................................................24
2.2.4 Fire Contingency ..............................................................................................................................................30
2.3 Scanner Safety Features..................................................................................................................................30
2.3.1 Mechanical Safety Features.......................................................................................................................30
2.3.2 Electrical Safety Features............................................................................................................................39
2.3.3 Radiation Safety Features ...........................................................................................................................46
2.4 Operators Controls and Indicators.............................................................................................................53
2.4.1 Scanner user panel and radiation warning indicators ..................................................................53
2.4.2 Scanner Stop Push Button..........................................................................................................................66
2.4.3 Misalignment of the Upper and Lower Heads ..................................................................................67
2.5 Head Movement Monitoring and Control...............................................................................................68
2.5.1 Preset Switch......................................................................................................................................................69
2.5.2 Limit Switches....................................................................................................................................................69
2.5.3 Crash Switches..................................................................................................................................................69
2.5.4 Over Temperature Protection ....................................................................................................................69
2.5.5 Scanner Crash and Forward/Reverse Limit Switches...................................................................70
2.5.6 Motor Torque......................................................................................................................................................70
3GETTING STARTED ...................................................................................................................................... 71
3.1 About Experion MX Quality Control System ..........................................................................................71
3.2 System Overview ..................................................................................................................................................71
3.3 Scanners ..................................................................................................................................................................72
3.4 Sensors .....................................................................................................................................................................72
3.4.1 Basis Weight .......................................................................................................................................................72

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3.4.2 Moisture................................................................................................................................................................73
3.4.3 Caliper....................................................................................................................................................................73
3.4.4 Color........................................................................................................................................................................73
3.4.5 Ash ...........................................................................................................................................................................74
3.4.6 Formation.............................................................................................................................................................74
3.4.7 Gloss .......................................................................................................................................................................74
3.4.8 Coat Weight.........................................................................................................................................................74
3.4.9 Z –Axis...................................................................................................................................................................74
3.4.10 Air Gap Temperature.......................................................................................................................................75
3.5 Operator Stations ................................................................................................................................................75
4EXPERION MX RAE STATION LAYOUT............................................................................................... 76
4.1 Overview ...................................................................................................................................................................76
4.2Toolbar ......................................................................................................................................................................77
4.2.1 QCS System Setup and Debug .................................................................................................................78
4.2.2 Mini Profile and Mini-Trend........................................................................................................................80
4.2.3 Recipe Synonyms.............................................................................................................................................81
4.2.4 Scanner Control................................................................................................................................................83
4.2.5 Scan ........................................................................................................................................................................84
4.2.6 Offsheet ................................................................................................................................................................85
4.3 Application Status Zone...................................................................................................................................85
4.4 Navigation Bar ......................................................................................................................................................87
4.5 Status line................................................................................................................................................................89
5MONITORING ................................................................................................................................................ 90
5.1 Overview ...................................................................................................................................................................90
5.2 Alarm Displays.......................................................................................................................................................90
5.2.1 Alarm Summary Display................................................................................................................................90
5.2.2 Alarm Line Items...............................................................................................................................................91
5.2.3 Acknowledging Alarms ..................................................................................................................................93
5.2.4 Associated Display ..........................................................................................................................................94
5.3 Changing the Alarm Summary Display ....................................................................................................94
5.3.1 Filtering and Sorting.......................................................................................................................................94
5.3.2 Using Views .........................................................................................................................................................97
5.3.3 Using the Location Pane..............................................................................................................................98
5.3.4 Using the Details Pane..................................................................................................................................99
5.3.5 Navigating the Alarm Summary................................................................................................................99
5.3.6 Pausing the Alarm Summary .....................................................................................................................99
5.4 Report Displays.....................................................................................................................................................99

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5.4.1 Reel Display......................................................................................................................................................100
5.4.2 Grade Display ..................................................................................................................................................101
5.4.3 Shift and Day Display ..................................................................................................................................102
5.5 Printed Reports..................................................................................................................................................106
5.5.1 Reel Report .......................................................................................................................................................107
5.5.2 Grade Report....................................................................................................................................................108
5.5.3 Shift Report ......................................................................................................................................................109
5.5.4 Day Report ........................................................................................................................................................110
6PROCESS INFORMATION DISPLAYS .................................................................................................. 111
6.1 Overview ................................................................................................................................................................111
6.1.1 User Management........................................................................................................................................111
6.2 Advanced Color Map.......................................................................................................................................112
6.2.1 2D/3D Selection Dropdown ....................................................................................................................113
6.2.2 Measure Selection........................................................................................................................................114
6.2.3 Scale ....................................................................................................................................................................114
6.2.4 Graphs ................................................................................................................................................................115
6.2.5 Allow New Data...............................................................................................................................................115
6.2.6 2-D Cursors......................................................................................................................................................115
6.2.7 History Selection ...........................................................................................................................................115
6.2.8 Color Indicator ................................................................................................................................................116
6.3 Data Display ........................................................................................................................................................117
6.4 Limit Alert Display ............................................................................................................................................120
6.5 Production Data Display...............................................................................................................................121
6.6 Profile Display ....................................................................................................................................................123
6.6.1 Profile Selection.............................................................................................................................................125
6.6.2 Profile Status...................................................................................................................................................127
6.6.3 Scale Button ....................................................................................................................................................127
6.6.4 Profile Magnification...................................................................................................................................128
6.6.5 Freeze Button..................................................................................................................................................129
6.6.6 Cursor..................................................................................................................................................................130
6.6.7 Data Selection.................................................................................................................................................130
6.6.8 Set Selection....................................................................................................................................................131
6.7 Quality Summary ..............................................................................................................................................131
6.7.1 Measurement and Quality Information.............................................................................................132
6.7.2 Scanner Status Information ....................................................................................................................134
6.8 Trend Plot Display ............................................................................................................................................135
6.8.1 Trend Variable Menu ...................................................................................................................................138

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6.8.2 Trend Graph and Data ................................................................................................................................139
6.8.3 Trend Display Control .................................................................................................................................140
6.9 Recipe Change Display..................................................................................................................................142
6.9.1 Selecting the Next Recipe.........................................................................................................................144
6.9.2 Loading the Current Recipe.....................................................................................................................144
6.10 Multi Profile Display........................................................................................................................................145
6.10.1 Profile Selection.............................................................................................................................................146
6.10.2 Profile Summary Table ...............................................................................................................................146
6.10.3 Scale Information..........................................................................................................................................147
6.10.4 Setup ...................................................................................................................................................................148
6.10.5 Units.....................................................................................................................................................................149
6.10.6 Profile Magnification...................................................................................................................................149
6.10.7 Cursor..................................................................................................................................................................149
6.11 High Resolution Profile Display ................................................................................................................149
6.11.1 Profile Selection.............................................................................................................................................150
6.11.2 Profile Status...................................................................................................................................................150
6.11.3 Freeze Button..................................................................................................................................................151
6.11.4 Scale Button ....................................................................................................................................................151
6.11.5 Cursor..................................................................................................................................................................152
6.11.6 Data Selection.................................................................................................................................................152
6.11.7 Profile Configuration...................................................................................................................................152
6.12 Multi Fixed Point Display..............................................................................................................................153
6.12.1 Fixed Point........................................................................................................................................................153
6.13 Trend and Fixed Point ....................................................................................................................................155
APPENDIX A......................................................................................................................................................................... 157
System Overview....................................................................................................................................................................157
Features and Benefits of Precision Platform 4000-01 scanners.........................................................157
Ensuring Radiation Safety................................................................................................................................................157
Precision Platform 4000-01 Series Scanner Components.............................................................................157
Local Scanner Controls......................................................................................................................................................161
Model Q4000 Scanner Control Panel.................................................................................................................161
Emergency Stop Button.............................................................................................................................................163
Model 4000 Series Main Power Switch and Sample Controls ...............................................................163
Scanner Crash Switch .................................................................................................................................................164
Motor Torque ...................................................................................................................................................................165
Scanner Troubleshooting .................................................................................................................................................166
7GLOSSARY................................................................................................................................................... 167

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8NOTICES....................................................................................................................................................... 168

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1About this guide
1.1 Scope
The purpose of this manual is to introduce the Experion MX Quality Control System, and
its operation.
1.2 Revision history
Revision
Date
Description
01
May 2011
Initial release of the document
02
May 2018
Updated for R702.1 release.
1.3 Intended audience
This manual is intended for use by operators and assumes that the reader has some
knowledge of the operation of a paper machine and a basic understanding of mechanical,
electrical and computer software concepts.
1.4 Related documents
The following list identifies publications that may contain information relevant to the
information in this document.
Document P/N
Document Title
6510020199
Radiation Safety Training Manual
6510020197
Radiation Safety Manual for Honeywell Customers

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2Scanner Safety and Local Controls
The Experion MX QCS may be connected to a variety of scanners. Each scanner is
equipped with a system of local control operation and safety features. In general, the items
and concepts are applicable to all scanners but the specific examples and figures that are
explained in this chapter is for the Model Q4000-80 series. Check the installation and/or
maintenance manuals for a specific scanner for more information on operation or
troubleshooting these items.
For Precision Platform 4000-01 scanner concepts and details refer to Appendix A.
Fig. 1. Experion MX O-Frame Scanner Model Q4000-80
CAUTION
Failure to read this chapter and any referenced manuals or sections
contained within this manual could lead to serious injury.

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Before starting any work on the scanner, ask these questions:
•Do I have the correct training to work to do the work?
See Section 2.1, for an overview of required training.
•Have I reviewed the hazards associated with the area and systems I am working
with?
See Section 2.2, for a listing of mechanical, electrical, and radiation hazards.
2.1 Training
2.1.1 Authorized Persons
•Only machine operators and appropriate technical support staff should operate
this system.
•Only trained and authorized personnel are permitted to perform maintenance,
repairs or testing on the scanner system. Authorized personnel are described in the
Radiation Safety Training Manual (P/N 6510020199).
•All persons authorized to perform their duties with or in the vicinity of the scanner
system must read the safety sections of the scanner and QCS manuals.
•Additional information is available for authorized persons in the Radiation Safety
Manual for Honeywell Customers (P/N 6510020197).
2.1.2 Radiation Safety Information
Radiation Safety Training for Customers:
While this manual includes references to appropriate safety and regulatory requirements
because scanners include sensors that use radiation sources, Honeywell strongly
recommends that users obtain and become familiar with the information provided in the
Radiation Safety Manual For Honeywell Customers (p/n 6510020197).

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2.2 Safety Hazards
To quickly determine hazards for working on or near the scanner, refer to the hazard zone
figures in this section, and the appropriate safety warnings and precautions listed and
described in the accompanying tables and Figures.
There are many potential personal safety hazards associated with the scanner. This
section groups the hazards by type.
Mechanical Hazards
•pinch points
•crush zones
•impact with moving equipment
•elevated work
•hot surfaces
•compressed air
•pressurized coolant
•lifting of heavy components
Electrical Hazards
•high voltages
•stored electrical energy
•static discharge (machine specific)
Radiation Exposure Hazards (Dependent on sensor type)
•nuclear
•X-ray
•Laser
2.2.1 Mechanical Safety Hazards
Safe work practices around the scanner largely depend on the location in which the worker
is positioned.
2.2.1.1 Pinch points, crush zones, impact, fall
Figure 2, Figure 3, and Figure 4 shows warning labels for crush points and pinch points.
The warning labels are displayed on the scanner in areas where mechanical hazards exist.

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Fig. 2. Pinch point Warning Label
Fig. 3. Body Crush Warning Label
Fig. 4. Hand Crush Warning Label
CAUTION
Prior to opening any scanner beam or side cover panel, the scanner motor
must be locked out by using a hasp on the motor drive breaker. This
completely prevents unintended motion that could be caused by actions
of coworkers or software routines while working near drive components.
Figure 5 shows areas of concern regarding moving mechanical parts that can generate
pinch points, crush zones, and impacts. When working on the scanner in one or more of
these areas, refer to the color coded areas in Figure 5, and in Table 1, to determine the
hazard, warning, and safety precaution.
Fig. 5. Scanner Frame: Mechanical Motion Hazard Zones

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When the scanner is raised or spans open floor areas, fall protection needs to be
considered in accordance with local mill rules and regulations.
Table 1 lists and describes hazard zones.
Table. 1. Scanner Frame: Mechanical Motion Precautions
Hazard Type
Warning
Safety Precaution
Work in this area has dangerous pinch points
associated with pulleys, belts and moving
carriage parts which can cause serious injury.
Work in this area requires lockout/tagout of motor
drive or higher electrical circuit.
This area has the potential for body crush
between moving heads and end support.
Buffer stops are set at factory to provide 0.5 m
(19.7 in) safety clearance.
Work in this area requires lockout/tagout of motor
drive or higher electrical circuit.
Work in this area has potential for impact from
moving heads. Pinning of worker between
heads and other close mill equipment is also a
concern.
Work in this area requires lockout/tagout of motor
drive or higher electrical circuit.
Typically, work done at heights > 3 m (9.84 ft),
or above dangerous equipment require use of
a fall protection system. Use caution when
working on elevated scanners or spans over
open floor sections.
Refer to local mill safety rules for use of ladder and
worker height restrictions with or without fall
protection system. Typical systems include fall
arrest harnesses, and anchors or fall restraint
systems.
Figure 6 through to Figure 10 shows a variety of pinch point locations.
Fig. 6. Drive belt Pinch Points

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Fig. 7. Belt Bracket Pinch points
Fig. 8. Lower Carriage Pinch point

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Fig. 9. Power Track Bracket Pinch point
Fig. 10. Belt Tension Pulley Pinch point

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2.2.1.2 Hot Surfaces
Warning labels on the leading edge of the head indicate hot surfaces (see Figure 11).
Fig. 11. Hot Surface Warning Label
The scanner head has a number of heated surfaces that may pose burn hazards. Figure 12
identifies potentially hot surfaces, such as sheet guides and leading edges, as well as
safety precautions.
Fig. 12. Scanner Head Heated Surfaces
The heater for the air wipe is integrated into the head under the alley cover plate.
It exhausts heated air along the leading edge of the head frame. Removing the central
alley sheet guide cover plate exposes the heater surfaces.
2.2.1.3 Compressed air, coolant splash and/or spill
Compressed air and coolant services pose safety hazards to eyes and body from high
speed entrained particles and contact with glycol mixtures.
A chemical spill hazard is also associated with work on coolant systems.
Figure 13 shows compressed air and coolant hoses for the air and coolant systems on the
scanner.

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Fig. 13. Compressed Air Hoses (red), and Coolant Hoses (green)
Below table lists and describes hazards, warnings, and safety precautions related to the air
and coolant systems on the scanner.

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Table. 2. Compressed Air and Coolant Precautions
Hazard Type
Warning
Safety Precaution
Red hoses, compressed air (See
Fig 12)
Energized air lines can cause
projectile motion and hose-whip that
is dangerous to body and eyes.
Ensure that compressed air to the scanner
is isolated and de-energized; wear eye
protection.
Green hoses, pressurized water
/ glycol coolant mixture
(See Fig 12)
Pressurized or full coolant lines can
lead to contact with skin or eyes, as
well as spill potential
Ensure that coolant lines are blocked off or
drained, and chiller pump is disabled. Wear
eye protection. Review mill procedures for
handling fluid spills prior to work.
Accidental removal of black
flow meter knob
(See Fig 12)
Flow meter adjustment knob will pop
off unexpectedly if turned opened too
far; a strong stream of coolant will
shoot toward the upper torso and
face
Use care when turning adjustment dial to
gain more flow. Stop turning knob when it is
seen that the flow stops increasing. About
two extra turns are required to remove knob
from full open state. Keep a firm grip on
knob. Wear eye protection.
TES pressurized water / glycol
coolant hoses, both ends of
beam (See Fig 13)
Working on coolant lines, full or
pressurized, can lead to contact with
skin or eyes, as well as spill potential
Disable TES pump. If required, partially or
fully drain TES below level of work.
Fig. 14. TES Coolant Hoses

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2.2.1.4 Misalignment of the Upper and Lower Heads
If the upper head does not completely cover the lower head for any reason, care must be
taken that nobody is exposed to the beam. Pushing any off sheet button, either on an
operator station or on the scanner control panel, closes the shutter, eliminating the
hazard, as can be verified by observing the shutter status indicator lights.
CAUTION
If any substantial upper and lower head misalignment occurs, if there is
any physical damage to the frame or heads, or if any fire condition occurs
near the heads, call the Radiation Safety Department immediately and
keep the area clear of personnel until the scanner has been checked.
If the heads become separated, the head separation switch detects it and closes all
shutters. The QCS software detects the lack of measurement, raises an alarm, and the
moves the heads off sheet. Operation is not allowed until corrective action is taken
2.2.2 Electrical Safety Hazards
2.2.2.1 Voltage Zones
Electrical systems extend throughout the scanner frame, and exist at multiple voltage
levels including:
•208–240 V AC
•56 V AC
•24 V DC and lower
Multiple levels of electrical protection exist and include:
•Key lock cabinet enclosures
•GFI and circuit breaker protection
•Protected earth grounding of enclosure
•Voltage level grouping
•Recessed terminal contacts
Figure 15, Figure 16, and Figure 17 map out some electrical hazard voltage zones. Figure
15 shows cable end electrical hazard voltage zones.

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Fig. 15. Cable End Voltage Zones