Honeywell Experion LX 8 series User manual

Experion LX
Series 8 Cabinet Installation Instruction
EXDOC-X290-en-500A
April 2017
Release 500

Document Release Issue Date
EXDOC-X290-en-500A 500 0 April 2017
Disclaimer
This document contains Honeywell proprietary information. Information contained herein is to be used solely
for the purpose submitted, and no part of this document or its contents shall be reproduced, published, or
disclosed to a third party without the express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied
warranties of merchantability and fitness for a purpose and makes no express warranties except as may be stated
in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The information
and specifications in this document are subject to change without notice.
Copyright 2017 - Honeywell International Sàrl
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Contents
1 About this document ............................................................................................................................. 5
2 Overview of CE Compliance .................................................................................................................. 7
2.1 Related products and modules ............................................................................................................................ 8
2.2 Compliance statement and standards used ....................................................................................................... 10
2.3 Reference to original tested configuration (in cabinet) .................................................................................... 11
3 Mounting and segregation of wiring .................................................................................................. 13
3.1 Cabling and wiring ........................................................................................................................................... 14
3.2 Mounting limitations within a cabinet .............................................................................................................. 16
4 Bonding and grounding ....................................................................................................................... 17
4.1 Cabinet safety ground connections ................................................................................................................... 18
4.2 Power supply grounding considerations ........................................................................................................... 20
5 Power supply selection and distribution ........................................................................................... 21
5.1 Selecting the Power System .............................................................................................................................. 22
5.2 Power Distribution System ............................................................................................................................... 23
6 CE Limitations ...................................................................................................................................... 25
6.1 Operation environment and shielded wiring ..................................................................................................... 26
6.2 ESD issues ........................................................................................................................................................ 27
6.3 Transient protection required ............................................................................................................................ 28
7 Maintenance .......................................................................................................................................... 29
7.1 C300 controller module and IOTA replacement ............................................................................................... 30
7.2 PGM Replacement ............................................................................................................................................ 32
7.3 Series 8 IOTA and I/O module Replacement ................................................................................................... 34
8 Declaration of conformity .................................................................................................................... 37
9 Conclusions .......................................................................................................................................... 41
9.1 Conclusions ....................................................................................................................................................... 42
10 Notices ................................................................................................................................................ 43
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CONTENTS
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1 About this document
This document describes how to install and configure the Series 8 cabinet and other important instructions.
Revision History
Revision Date Description
A April 2017 Initial release of the document
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1 ABOUT THIS DOCUMENT
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2 Overview of CE Compliance
Related topics
“Related products and modules” on page 8
“Compliance statement and standards used” on page 10
“Reference to original tested configuration (in cabinet)” on page 11
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2.1 Related products and modules
Products and modules
Model number Description
8C-PCNT02 C300 Control Processor, coated
8U-PCNT02 C300 Control Processor, uncoated
8C-PAIHA1 HART Analog input module, coated
8U-PAIHA1 HART Analog input module, uncoated
8C-PAINA1 Analog input module, coated
8U-PAINA1 Analog input module, uncoated
8C-PAOHA1 HART Analog output module, coated
8U-PAOHA1 HART Analog output module, uncoated
8C-PAONA1 Analog output module, coated
8U-PAONA1 Analog output module, uncoated
8C-PDILA1 Digital input module, coated
8U-PDILA1 Digital input module, uncoated
8C-PDISA1 Digital input Sequence of Events module,
coated
8U-PDISA1 Digital input Sequence of Events module,
uncoated
8C-PDIPA1 Digital input Pulse Accumulation module,
coated
8U-PDIPA1 Digital input Pulse Accumulation module,
uncoated
8C-PDODA1 Digital output module, coated
8U-PDODA1 Digital output module, uncoated
8C-PAIMA1 TC/RTD input module, coated
8U-PAIMA1 TC/RTD input module, uncoated
8C-IP0102 PROFIBUS Gateway module, coated
8U-IP0102 PROFIBUS Gateway module, uncoated
8C-SHEDA1 Header board, coated
8U-SHEDA1 Header board, uncoated
8C-TCNTA1 C300 Controller IOTA, coated
8U-TCNTA1 C300 Controller IOTA, uncoated
8C-TAIXA1 Analog Input IOTA, coated
8U-TAIXA1 Analog Input IOTA, uncoated
8C-TAIXB1 Analog Input redundant IOTA, coated
8U-TAIXB1 Analog Input redundant IOTA, uncoated
8C-TAOXA1 Analog Output IOTA, coated
8U-TAOXA1 Analog Output IOTA, uncoated
8C-TAOXB1 Analog Output redundant IOTA, coated
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Model number Description
8U-TAOXB1 Analog Output redundant IOTA, uncoated
8C-TDILA1 Digital Input IOTA, coated
8U-TDILA1 Digital Input IOTA, uncoated
8C-TDILB1 Digital Input redundant IOTA, coated
8U-TDILB1 Digital Input redundant IOTA, uncoated
8C-TDODA1 Digital Output IOTA, coated
8U-TDODA1 Digital Output IOTA, uncoated
8C-TDODB1 Digital Output redundant IOTA, coated
8U-TDODB1 Digital Output redundant IOTA, uncoated
8C-TAIMA1 TC/RTD IOTA, coated
8U-TAIMA1 TC/RTD IOTA, uncoated
8C-TPOXA1 PROFIBUS GATEWAY IOTA, coated
8U-TPOXA1 PROFIBUS GATEWAY IOTA, uncoated
51202971-112 Combo IOLINK cable
CPS20.241 (PULS) AC/DC power supply module
TRIO-PS/1AC/24DC/20 (Phoenix) AC/DC power supply module
SDR-480P-24 (MEAN WELL) AC/DC power supply module
2 OVERVIEW OF CE COMPLIANCE
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2.2 Compliance statement and standards used
The models specified in the Related Products section conform to the following directives:
• 2004/108/EC Electromagnetic Compatibility (EMC) Directive
• 2006/95/EC Low Voltage (LVD) Directive
The following standards are used for an LVD directive:
Standard Number Standard Name
EN 61010-1:2010 Safety requirements for electrical equipment for
measurement, control, and laboratory use. Part One consists
of general requirements
The following standards are used for an EMC directive:
Standard Number Standard Name
EN 61326-1:2006 Electrical equipment for measurement, control and
laboratory use. EMC requirements are Part One of general
requirements
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2.3 Reference to original tested configuration (in cabinet)
The C300 controller and PGM modules were tested in cabinet. Other modules were tested independently
without the benefit of cabinet.
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2 OVERVIEW OF CE COMPLIANCE
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3 Mounting and segregation of wiring
This topic describes the mounting and segregation of wiring. Refer to the illustration below for more
information:
Related topics
“Cabling and wiring” on page 14
“Mounting limitations within a cabinet” on page 16
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3.1 Cabling and wiring
The following table describes the procedure for cabling and wiring.
1Determine physical installation and routing. See illustration for more information:
2Consider cable type, cable distance, and redundant cable run paths while laying cables.
3Avoid installing cables through areas of high human traffic and high EMI/RFI.
4Determine the maximum cable lengths and the number of drops.
5Prepare a wiring list.
6Maintain a blueprint with the location of wiring.
7Plan for expansion.
8Plan for diagnostics such as attachment spots for diagnostic tools like a protocol analyzer. See illustration
below for more information:
3 MOUNTING AND SEGREGATION OF WIRING
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3 MOUNTING AND SEGREGATION OF WIRING
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3.2 Mounting limitations within a cabinet
The following mounting limitations within a cabinet exist for Series 8:
• The Power System provides +24 VDC power to compatible assemblies through the header board on top of
one or more cabinets.
• The top connector of the topmost drop cable plugs into a connector on the header board. Use this cable to
connect to all the Series 8 IOTAs. These have three kinds of dimensions: six-inches (152 mm), nine inches
(229 mm) and 12 inches (305 mm).
• An extension cable is used to extend the I/O link to another cabinet side. It can plug into taps on a header
board, at the end of a header board, or at the bottom of a drop cable (although this is not normally done).
Extension cables are normally used to extend a header board to another cabinet side in a complex.
3 MOUNTING AND SEGREGATION OF WIRING
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4 Bonding and grounding
This chapter provides more information about bonding and grounding
Related topics
“Cabinet safety ground connections” on page 18
“Power supply grounding considerations” on page 20
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4.1 Cabinet safety ground connections
Adequate grounding is important for safety considerations and for reducing electromagnetic noise interference.
All earth-ground connections must be permanent and provide a continuous low impedance path to earth ground
for induced noise currents and fault currents. Refer to the following guidelines when considering the grounding
requirements of your system:
Grounding requirements
For safe operations of your equipment, a high-integrity grounding system must be installed as part of the
building's wiring system.
• An equipment ground wire must be enclosed with the circuit conductors (phase and neutral wires).
• The size of the ground conductor must be the same as, or larger, than the circuit conductors supplying the
equipment.
• The ground conductor must be securely bonded to the building-ground electrode.
• Grounding provisions must be in accordance with the NEC, CEC, and any other local codes.
• Ensure that the cabinet enclosure is connected to a protective earth ground using at least a #8 AWG solid
copper wire. There should be metal to metal contact between the grounding bus bar and the enclosure as
well as the channel. See the illustration below for more information:
The following illustration and callout table identifies typical safety ground connections in the cabinet. For
Honeywell assembled cabinets, all power and ground connections within the cabinet are made by Honeywell
manufacturing. The illustration is not to scale nor are component positions representative of actual mounting
locations within the cabinet. See illustration below for more information:
Figure 1: Power and ground connections
Callout Description
1 The AC safety ground bar is mounted to the cabinet frame.
2 To the cabinet front or rear AC safety ground bar if required.
3 To the cabinet complex front or rear AC safety ground bar as required.
4 To a supplementary ground connection, if required.
5 The local ground bar is mounted to the cabinet frame, if required
See illustration below for more information:
4 BONDING AND GROUNDING
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Figure 2: Typical safety ground connections in cabinet
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4.2 Power supply grounding considerations
AC Safety Ground System (mains ground)
The safety ground protects the plant power system, electrical equipment, and personnel from electric shock. All
metal equipment and enclosures are connected to this system through the ground wire. If insulated, the ground
wire color is normally green. The ground wire and neutral wire are connected to the mains ground rods or grid
located where the power enters the building or job area as shown in the following figure. It also describes a
typical AC power source through the mains panel with a safety ground bus and an AC safety (mains) ground
rod.
Termination of any required cable shields
The shield of the cable must be grounded.
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