Honeywell EDC 200 Series User manual

EDC201 / EDC202 / EDC203
Product Manual
51-52-25-155
Revision: 2.0
July 2015

Notices and Trademarks
Contacts
ii EDC201 / EDC202 / EDC203 User’s Manual Revision 2.0
July 2015
Notices and Trademarks
Copyright 2015 by Honeywell International Inc.
Revision: 2.0, July 2015
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied
warranties of merchantability and fitness for a particular purpose and makes no express warranties except as
may be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information
and specifications in this document are subject to change without notice.
Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell International
Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell International
Process Solutions
1250 W Sam Houston Pkwy S
Houston, TX 77042
1-800 343-0228

Contacts
Revision 2.0 EDC201 / EDC202 / EDC203 Product Manual iii
July 2015
About This Document
This document provides descriptions and procedures for the Installation, Configuration, Operation, and
Troubleshooting of your the EDC 200 Series Controller.
Revision History
EDC201 / EDC202 / EDC203 Product Manual, Document # 51-52-25-155
Rev 1.0 June 2015 First release
Rev 2.0 July 2015 7 segment code added
Reference
The following list identifies publications that may contain information relevant to the information in this
document.
Document Name Document ID
EDC 200 Series New Wave Controllers Quick Start 51-52-25-156
EDC 200 Series New Wave Controllers Specification 51-52-03-48

Contacts
iv EDC201 / EDC202 / EDC203 Product Manual Revision 2.0
July 2015
Contacts
World Wide Web
The following Honeywell web sites may be of interest to Process Solutions customers.
Honeywell Organization WWW Address (URL)
Corporate http://www.honeywell.com
Honeywell Process Solutions http://honeywellprocess.com
Support and Contact Information
For Europe, Asia Pacific, North and South America contact details, see back page or refer to the appropriate
Honeywell Solution Support web site:
Honeywell Corporate www.honeywellprocess.com
Honeywell Process Solutions https://www.honeywellprocess.com/en-
US/explore/products/instrumentation/panel-mounted-controllers-and-
programmers
Training Classes http://www.honeywellprocess.com/en-US/training
Telephone and Email Contacts
Area Organization Phone Number
United States
and Canada Honeywell Inc. 1-800-343-0228 Customer Service
1-800-423-9883 Global Technical Support
Global Email
Support Honeywell Process Solutions [email protected]

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Contents
Symbol Definitions
Revision 2.0 EDC201 / EDC202 / EDC203 Product Manual vii
July 2015
Contents
1. INTRODUCTION............................................................................ 1
1.1 Overview...........................................................................................................1
Function ................................................................................................................................ 1
Characteristic ........................................................................................................................ 1
Easy to Configure.................................................................................................................. 1
Auto Tuning........................................................................................................................... 2
Manual/Auto Mode................................................................................................................ 2
Display .................................................................................................................................. 2
LED....................................................................................................................................... 5
Function of Keys.................................................................................................................... 5
2. INSTALLATION............................................................................. 6
2.1 Overview...........................................................................................................6
Introduction ........................................................................................................................... 6
Pre-installation Information.................................................................................................... 6
2.2 Condensed Specifications..............................................................................7
2.3 Model Number Interpretation .......................................................................10
Instruction............................................................................................................................ 10
2.4 Control and Alarm Relay Contact Information ...........................................11
Control Relays..................................................................................................................... 11
2.5 Mounting.........................................................................................................11
Physical Considerations...................................................................................................... 11
Overall Dimensions............................................................................................................. 11
Panel Cutout Requirements ................................................................................................ 12
Mounting Method................................................................................................................. 13
Mounting Procedure............................................................................................................ 13
2.6 Wiring..............................................................................................................14
Electrical Considerations..................................................................................................... 14
2.7 Wiring Diagrams............................................................................................16
Identify Your Wiring Requirements...................................................................................... 16
Wiring the Controller............................................................................................................ 16
3. CONFIGURATION....................................................................... 17
3.1 Overview.........................................................................................................17
3.2 Configuration Prompt Hierarchy..................................................................18
3.3 Configuration Procedure ..............................................................................19
Introduction ......................................................................................................................... 19
Procedure............................................................................................................................ 19
3.4 Input Set Up Group........................................................................................20
Introduction ......................................................................................................................... 20
Function Prompts................................................................................................................ 20
3.5 Control Set Up Group....................................................................................23

Contents
Symbol Definitions
viii EDC201 / EDC202 / EDC203 Product Manual Revision 2.0
July 2015
Introduction ..........................................................................................................................23
Function Prompts.................................................................................................................23
3.6 Tune PAR Set Up Group ...............................................................................29
Introduction ..........................................................................................................................29
Function Prompts.................................................................................................................29
3.7 ALARM Set Up Group ...................................................................................30
Introduction ..........................................................................................................................30
Function Prompts.................................................................................................................30
3.8 Auxiliary Set Up Group .................................................................................37
Introduction ..........................................................................................................................37
Function Prompts.................................................................................................................37
3.9 OPTION Set Up Group...................................................................................38
Introduction ..........................................................................................................................38
Function Prompts.................................................................................................................38
3.10 Configuring Analog Input..........................................................................41
Configuring TC Type Input...................................................................................................41
Configuring RTD Type Input.................................................................................................42
Configuring Analog Input Burnout........................................................................................43
Assign Temperature Unit......................................................................................................45
3.11 Configuring Control Algorithm.................................................................46
Configuring ON-OFF Control................................................................................................46
Configuring Time Proportion Control....................................................................................47
Configuring Three Position Step Control..............................................................................48
Configuring Soft Start...........................................................................................................49
3.12 Configuring Alarm......................................................................................50
Configuring PV Alarm...........................................................................................................50
Configuring Deviation Alarm.................................................................................................51
Configuring Output Alarm.....................................................................................................53
Configuring Manual Mode Alarm..........................................................................................55
Configuring PV Rate of Change Alarm.................................................................................56
Configuring Digital Input Alarm.............................................................................................57
Configuring TC Warning Alarm ............................................................................................58
Configuring TC Failing Alarm...............................................................................................59
Configuring Failsafe Alarm...................................................................................................60
Configuring Diagnostic Alarm...............................................................................................61
Assign Alarm Hysteresis ......................................................................................................62
Configuring Alarm Delay ......................................................................................................63
Configuring Alarm Latching..................................................................................................64
Configuring Alarm Blocking..................................................................................................64
Configuring Timer.................................................................................................................65
3.13 Configuring Digital Input...........................................................................66
Disable DI Function..............................................................................................................66
Configuring DI as Control Mode Switch ...............................................................................67
Configuring DI as Control Direction Switch ..........................................................................67
Configuring DI as Keypad Locking Switch DI.......................................................................68
Configuring DI as Timer Initiating Trigger.............................................................................68
Configuring DI as Alarm Acknowledging Switch...................................................................69
Configuring DI as Auto Tuning Initiating Trigger...................................................................70

Contents
Symbol Definitions
Revision 2.0 EDC201 / EDC202 / EDC203 Product Manual ix
July 2015
4. MONITORING AND OPERATING THE CONTROLLER............. 71
4.1 Overview.........................................................................................................71
4.2 Operator Interface..........................................................................................71
4.3 Monitoring Your Controller...........................................................................72
Annunciators ....................................................................................................................... 72
Viewing the operating parameters....................................................................................... 73
Diagnostic Messages .......................................................................................................... 73
4.4 Controller Mode .............................................................................................74
Operation Mode................................................................................................................... 74
Control Mode....................................................................................................................... 74
4.5 Setting Operation Level ................................................................................75
Procedure............................................................................................................................ 75
4.6 Setting Operation Password.........................................................................76
Procedure............................................................................................................................ 76
4.7 Setting Parameter Mask................................................................................77
4.8 Reseting to Factory Default..........................................................................78
4.9 Testing Display..............................................................................................78
4.10 Setting Power Frequency..........................................................................79
4.11 Setting Decimal Point Location................................................................80
4.12 Examing Product Information...................................................................80
4.13 Acknowledge Alarms.................................................................................81
4.14 Setting Auto Tuning...................................................................................82
Initiating Auto Tuning........................................................................................................... 82
Starting Through Keypad .................................................................................................... 82
Stopping Auto Tuning.......................................................................................................... 84
4.15 Switch Manual/Auto Mode.........................................................................84
Preliminary Steps................................................................................................................ 84
Procedure............................................................................................................................ 84
4.16 Setting SP ...................................................................................................84
Preliminary Steps................................................................................................................ 84
Procedure............................................................................................................................ 84
4.17 Setting Timer ..............................................................................................85
Viewing the Timer Current Status........................................................................................ 85
Start Timer .......................................................................................................................... 85
Resetting Timer................................................................................................................... 86
4.18 Setting Output Value..................................................................................86
In Auto Mode....................................................................................................................... 86
AT is Processing ................................................................................................................. 86
In Man Mode ....................................................................................................................... 87

Contents
Symbol Definitions
x EDC201 / EDC202 / EDC203 Product Manual Revision 2.0
July 2015
5. TROUBLESHOOTING/SERVICE ................................................88
5.1 Troubleshooting Aids ...................................................................................88
5.2 Power-up Tests..............................................................................................89
5.3 Background Tests .........................................................................................89
Diagnose System Error........................................................................................................89
Confirm System Error...........................................................................................................90
6. APPENDIX A LOOK-UP TABLE FOR 7 SEGMENT CHARACTER AND
ASSOCIATED ENGLISH WORD..........................................................91

Contents
Tables
Revision 2.0 EDC201 / EDC202 / EDC203 Product Manual xi
July 2015
Tables
Table 1-1: EDC201/ EDC202/ EDC203 Operator Interface (all display items shown)....4
Table 1-2: Function of LED Indicators .............................................................................5
Table 1-3: Function of Keys.............................................................................................5
Table 2-1: Condensed Specifications ..............................................................................8
Table 2-2: TC/RTD Types and Scope..............................................................................8
Table 2-3: Environmental and Operating Conditions.......................................................9
Table 2-4: Model Number Interpretation........................................................................10
Table 2-5: Permissible Wiring Bundling.........................................................................15
Table 3-1: Set Up Parameter Reference .......................................................................40
Table 4-1 Lower Display Key Parameter Prompts.........................................................73
Table 4-2: Diagnostic Messages....................................................................................73
Table 6-1 7 Segment Character and Associated English Word ....................................91

Contents
Figures
xii EDC201 / EDC202 / EDC203 Product Manual Revision 2.0
July 2015
Figures
Figure 1-1: EDC201 Operator Interface...........................................................................2
Figure 1-2: EDC202 Operator Interface...........................................................................3
Figure 1-3: EDC203 Operator Interface...........................................................................4
Figure 2-1: Overall Dimensions .....................................................................................11
Figure 2-2: Panel Cutout Requirements ........................................................................12
Figure 2-3: Composite Wiring Diagram Figure ..............................................................16
Figure 3-1: Configuration Prompt Hierarchy..................................................................18
Figure 4-1: Operator Interface (EDC201, EDC202).......................................................71
Figure 4-2 Operator Interface (EDC203) .......................................................................72

Revision 2.0 EDC201 / EDC202 / EDC203 Product Manual 1
July 2015
1. Introduction
1.1 Overview
Function
The EDC 200 series are microprocessor-based stand-alone temperature controllers. They combine a
high degree of functionality and operating simplicity.
EDC 200 series controllers are available in the following three panel mount sizes:
•EDC201:1/16 DIN
•EDC202:1/8 DIN
•EDC203:1/4 DIN
This instrument is an ideal controller for regulating temperature in numerous heating and cooling
applications, as well as in metal working, food, pharmaceuticals, semiconductor, testing and
environmental work. The EDC 200 series monitor and control temperatures in applications such as
environmental chambers, plastic processing machines, furnaces and ovens, and packaging machinery.
Characteristic
Input Type
•One analog input
The analog input supports thermocouples (TC) or resistive temperature detector (RTD - two input
method). Analog Input accuracy: ±0.5%;
•One digital input
The digital input supports external dry contacts or isolated solid state contacts.
Output Type
•One control output: Electromechanical relay output or SSR driver output.
•Alarm outputs.
One alarm output ( EDC201)
Two alarm outputs ( EDC201 and EDC203)
Display 7-segment display
Power Supply
•100-240 VAC 50Hz or 60 Hz (-15% to 10%)
•24 V DC (-20% to 20%)
Easy to Configure
The controller supports two configuration levels, operator level and configuration level, that make
parameter configuration simpler.
Inadvertent controller configuration can be prevented by hiding some parameters. A 4-digit security
code prevents unauthorized modifications.

1. Introd
1.1. Ove
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5

6 EDC201 / EDC202 / EDC203 Product Manual Revision 2.0
July 2015
2. Installation
2.1 Overview
Introduction
Installation of the EDC 200 series consists of mounting and wiring the controller according to the
instructions provided in this section. Read the pre-installation information, check the model number
interpretation, become familiar with your model selection, then proceed with installation.
Pre-installation Information
If the controller has not been removed from its shipping carton, inspect the carton for damage then
remove the controller.
•Inspect the unit for any obvious shipping damage and report any damage due to transit to the carrier.
•Make sure a bag containing mounting hardware is included in the carton with the controller.
•Check that the model number shown on the product agrees with what you have ordered.

2. Installation
2.2. Condensed Specifications
Revision 2.0 EDC201 / EDC202 / EDC203 Product Manual 7
July 2015
2.2 Condensed Specifications
Honeywell recommends that you review and adhere to the operating limits listed in Table 2-1:
Condensed Specifications, Table 2-2: TC/RTD Types and Scope, and Table 2-3: Environmental and
Operating Conditions when operating your controller.
Specifications
Inputs Input Type TC: E, J,K,Platinel II,Ni-Ni-Moly,R,S,T
RTD: PT100,PT100(Low)
Input Sampling Time TC：250ms
RTD：350ms
Control Relay output Dry contact /NO
5A@ 30 VDC or 250 VAC
SSR Driver Output 24VDC/20 mA
Algorithm ON-OFF
Time proportioning
TPSC
Alarm Outputs Dry contact/NO
5A@ 30 VDC or 250 VAC
Mode PROCESS VARIABLE
DEVIATION
OUTPUT
CONTROL MODEALARM
PV RATE OF CHANGE
DIGITAL INPUT
THERMOCOUPLE WARNING
THERMOCOUPLE FAILING
FAILSAFE
SYSTEM DIAGNOSTIC
TIMER ALARM
LED PV/SP indicator 4-digit, 7-segment display
Indication accuracy 0.5%
Alarm relay status Alarm1 or Alarm2

2. Installation
2.2. Condensed Specifications
8 EDC201 / EDC202 / EDC203 Product Manual Revision 2.0
July 2015
Specifications
Control Mode Auto or Manual
Units of temperature ºF or ºC
Control relay status Output
Auto tuning status Operating status
Menu 7 LED indicators
Certification CE EMC: EN 61326-1 2006
Low Voltage Directive: EN 61010-1 2010
(Both are "Self Declared")
UL ANSI/UL 61010-1 Third Edition
CSA CAN/CSA-C22.2 No. 61010-1-12 Third
Edition
Table 2-1: Condensed Specifications
TC/RTD Types and Scope
Units: C
TC E Thermocouple High 270 to 1000
J Thermocouple High -18 to 871
K Thermocouple High -18 to 1316
Ni-Ni-Moly Thermocouple High 0 to 1371
Platinel II Thermocouple High 0 to 1380
R Thermocouple 18 to 1704
S Thermocouple -18 to 1704
T Thermocouple High -184 to 371
RTD PT100（Low）-184 to 149
PT100 -184 to 649
Table 2-2: TC/RTD Types and Scope