Honeywell HCE 60 Owner's manual

Storey
Controller
HCE 60
Installation and Operation

Contents
1
Contents
Overview 3
Application 3
Installation procedure 4
Classifying zones and actuators 4
Installation 4
Configuration and electrical connection 4
Start-up 4
Creating a zoning plan 5
Determining temperature zones 5
Filling out zoning plan 6
Installation 10
Wall installation 11
DIN rail installation 12
Installing Hometronic components 12
Configuration and electrical connection 13
Opening housing 14
Cabling connections 16
Start-up 26
Preparing for start-up 26
LED indicators on storey controller 28
Operating modes of storey controller 29
Buttons 30
Cooling function 30

Contents
2
Assigning zones and issuing room names 32
Example: Assigning an HCW 22 setpoint adjuster to
zone 1 32
Example: Assigning room name LIVING to zone 1 34
Assigning wireless setpoint adjuster HCU 30 to a
temperature zone 36
Assigning setpoint adjusters of type HCW 23 to a zone 37
Assigning room names for cooling function 37
Canceling assignment 38
Deleting assignment of a room name at the Hometronic
Manager 39
Saving settings on Hometronic Manager 40
Checking configuration 40
Checking wireless transmission 41
Checking assignment of room names 42
Displaying faults 42
Completing start-up 43
Resetting storey controller to state of delivery 44
Appendix 45
Glossary 45
Help with problems 46
Overview of Hometronic heating components 49
Zoning plan 50
Notes 52

Overview
3
Overview
For your information
Technical terms are explained in the glossary (Page 45). They are
identified in the text by an *.
Application
The storey controller HCE 60 receives information on the temperature
of the room from the setpoint adjusters* and the Hometronic Man-
ager. Using this information, the storey controller regulates the boiler
feedback*, the pump relay*, and the thermal actuators* (see Page 48,
Hometronic heating components).
It has a self-learning controller (fuzzy logic) which automatically ad-
justs itself to the ambient conditions. The desired room temperature is
reached quickly and then maintained.
A sticker has been included on the back for a quick overview of the
display and operation. It can be attached to the housing of the storey
controller.

Overview
4
Installation procedure
Classifying zones and actuators
•Determine which heating circuits* are controlled by the storey
controller.
Installation
•Install Hometronic components.
Configuration and electrical connection
•Set the storey controller to the actuator type, attach cables to the
respective connections and connect components together.
Start-up
•Assign setpoint adjusters and any room temperature sensors to the
temperature zones.
•Assign room names at the Hometronic Manager if necessary.
•Assign the time program of the wireless setpoint adjuster HCU 30
to the temperature zones if necessary.

Creating a zoning plan
5
Creating a zoning plan
A temperature zone is an area of the building, e.g. a room, in which
the setpoint temperature* is set with a setpoint adjuster. The storey
controller controls all thermal actuators of a temperature zone identi-
cally.
5 temperature zones can be set up for each storey controller. The
expansion module HCS 60 increases the number of temperature
zones for each storey controller to 8. A maximum of 3 actuators can
be connected in each zone.
Thus the total number of actuators which can be controlled by one
storey controller is limited to 24.
Determining temperature zones
Caution
Damage caused by equipment from other manufac-
turers!
The storey controller was designed for use with com-
ponents from Honeywell only!
►Use only H 200 BG (closed without current) or H 200 BO (open
without current)-type actuators.
►Group actuators (by type and location) which are managed by the
storey controller.
►Group together all actuators which are controlled by a setpoint ad-
juster in a temperature zone.

Creating a zoning plan
6
For more than 8 temperature zones or 24 actuators:
►Determine the number of additional storey controllers required using
the following table:
Temperature
zones (maximum)
Actuators
(maximum)
No. of
storey controllers
824 1
16 48 2
24 72 3
The example at the end of this section shows zone divisions
with corresponding zoning plan.
Filling out zoning plan
►Copy the sample zoning plan (see Appendix, Page 50) (archive it).
►Enter the type and installation location of the respective actuator in
each temperature zone.
►Assign a setpoint adjuster to each temperature zone.
►Assign room names if necessary.
►Hand over the zoning plan to the customer after installation.

Creating a zoning plan
7
Example of zone divisions
1, 2 etc. = Zone
A = Living room E = Bedroom
B = Dining room F = WC
C = Kitchen G= Bathroom
D= Hall

Creating a zoning plan
8
This example shows:
•The living area is covered by 6 temperature zones. The additional
module HCS 60 is required for this partitioning.
•A total of 8 actuators are controlled by the storey controller.
Up to 8 temperature zones can be controlled by the additional module
HCS 60. Planned temperature zones are generated in gray.
The room names for each temperature zone are entered at
the Hometronic Manager.

Creating a zoning plan
9
The division yields the following zoning plan:
Temperature
zone
Actuator
(type, location)
Setpoint ad-
juster (location)
Room name at
HCM 200
Heating loop 1
(living room)
Living room "Living"
Zone 1 Heating loop 2
(living room)
Heating loop 3
(living room)
*
Zone 2 Heating loop 1
(dining room)
Dining room "Dining"
*
Zone 3 Heating loop 1
(kitchen)
Kitchen "Kitchen"
*
Zone 4 Heating loop 1
(bedroom)
Bedroom "Bedroom"
*
Zone 5 Heating loop 1
(WC)
WC "WC"
*
Zone 6 Heating loop 1
(bathroom)
Bathroom "Bathroom"
*
* Cooling optional

Installation
10
Installation
Caution
The storey controller has a wireless receiver whose
function is impaired by metal objects or wireless de-
vices.
►When selecting the operating site ensure that there is
sufficient distance to metallic objects and radio de-
vices.
►Select another installation site if the wireless interfer-
ence cannot be rectified.
The storey controller was designed for installation in a distributor box.
If insufficient space is available, select an area where the storey
controller can communicate with the setpoint adjusters wirelessly
without interference and which is protected from moisture and water.
The storey controller can be installed in one of two ways:
•Wall installation
•DIN rail installation

Installation
11
Wall installation
Four 4.2 mm holes for installation are located on the storey controller.
Dimensions of storey controller in mm
324
335
ø4.2
82
65
Note the 60 mm installation height of the storey controller! If
the storey controller is installed at a severe angle, the trans-
former must be on top to allow for ventilation.
►Mark, drill and insert plugs into fastening holes.
►Screw on the storey controller.

Installation
12
DIN rail installation
►Place housing on the DIN
rail from below (1).
►Press housing upward and
snap into place (2).
Installing Hometronic components
►Install components as described in the accompanying installation
instructions.

Configuration and electrical connection
13
Configuration and electrical connection
Danger
Danger to life through electric shock!
Live electrical contacts (actuator outputs, mains fuse
and transformer) lie open while the device is being
cabled. Touching a live contact causes critical injuries.
►Work may only be carried out by authorized special-
ized personnel.
►Unplug the power plug before opening the housing.
Caution
Damage to exposed components!
The electronic components of the storey controller and
plug-in module can be damaged by static electricity
discharge!
►Do not touch such components.
►Touch an grounded piece of metal to discharge static
electricity from your body.

Configuration and electrical connection
14
Opening housing
►Loosen the screw on the
front (1).
►Push both snap locks in-
ward (2).
►Remove the housing cover
from above (3).
Plugging in the expansion module (optional)
The expansion module HCS 60 expands the number of possible
temperature zones per storey controller from 5 to 8.
►Insert expansion module
into the intended slot.

Configuration and electrical connection
15
Setting actuator
Only one type of actuator can be connected to a storey con-
troller at a time. If actuators which are open with current and
actuators which are closed with current are to be used, 2
storey controllers with the respective suitable controller are
required.
1. Configuration switch
(O = Open, C = Closed)
2. Setpoint temperature of
ceramic fuse (type:
230 V AC; 2.5 A, fast-
blowing; 5×20 mm)
The actuators are protected by the ceramic fuse.
►Check the type of actuator being used.
►Set the switch according to the following table.

Configuration and electrical connection
16
Switch
position
Actuator type Property
Normally
closed
Opens the heating circuit if power is
present at its control input.
Normally open Opens the heating circuit if power is
not present at its control input.
Cabling connections
Permissible cable types and lengths
Cable (designation) Connection between sto-
rey contr. HCE 60 and ...
Max. permis-
sible length
JE-LiYCY 2×2×0.8 Setpoint adjuster HCW 23* 100 m
CY 2×2×0.14 Setpoint adjuster HCW 23* 100 m
JE-Y(St)Y 2×2×0.8 Setpoint adjuster HCW 23* 100 m
MCR pre-regulator 100 m
Pump relay HREL1 100 m
1.5 mm2Thermal actuators
H200 BO and H200 BG
100 m
Prefabricated cable Thermal actuators
H200 BO and H200 BG
1 m
(3 m)
Prefabricated cable Antenna HRA1 1.2 m
* or heating/cooling switchover contact

Configuration and electrical connection
17
Use only cables with wire diameters up to 1.5 mm2. We rec-
ommend the cable type JE-Y(St)Y 2×2×0.8. Use the accom-
panying connector types and cables of sufficient length.
1. Connector (1 to 12)
2. Connections for expan-
sion module HCS 60
3. Antenna connector
4. Connector of actuator for
zones 1 through 8
In general, each zone can control up to 3 actuators. 3 actuators can
be connected for zone 1 and one each for zones 2 through 5. One
connection for the expansion module is available for each of the
zones 6 through 8.
The prefabricated cable of the thermal actuators can be
extended from 1 to 3 meters. This cable is available plug-in-
ready as type HCV 2.

Configuration and electrical connection
18
Connecting actuators
Danger
Danger to life through electric shock!
Live electrical contacts (actuator outputs, mains fuse
and transformer) lie open while the device is being
cabled. Touching a live contact causes critical injuries.
►All work may only be carried out by authorized spe-
cialized personnel.
If more than 4 actuators are to be connected to the storey controller,
the cables of the actuator must be wired in a distribution box.
The storey controller can control up to 24 actuators. However, no
more than 3 actuators may be connected in any one zone.
The prefabricated cable of the actuators can be extended
from 1 to 3 meters. This cable is available plug-in-ready as
type HCV 2.
►Lay actuator cables to distribution box.
►Wire actuator lines.
►Extend cables to storey controller with the HCV 2 cable.