Honeywell ML200 Series User manual

ML200 Installation and Commissioning Guide
EPDOC-X366-en-515A
November2019

Disclaimer
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solely for the purpose submitted, and no part of this document or its contents shall be reproduced,
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While this information is presented in good faith and believed to be accurate, Honeywell disclaims the
implied warranties of merchantability and fitness for a purpose and makes no express warranties
except as may be stated in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The
information and specifications in this document are subject to change without notice.
Copyright 2019 - Honeywell International Sàrl
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Contents i
Chapter 1 - Masterlogic components 2
1.1 Types of CPUs 2
1.2 Types of power supply 2
1.3 Types of modules 5
1.4 Types of base 8
1.5 Types of cables 14
Chapter 2 - Calculating the power supply for components 17
2.1 Power module specifications 17
2.2 Selecting the power supply 19
Chapter 3 - Plan and Install MLPLC 23
3.1 Plan for Engineering Station 23
3.1.1 Platform requirements 23
3.1.2 Prerequisites for Installation 23
3.1.3 Grounding requirements 27
3.1.4 Precautions for installing/handling the PLC modules 28
3.2 Mounting Chassis 29
3.3 Achieving the topology 33
3.4 Turn on and start up 42
Chapter 4 - Troubleshooting 51
4.1 4.1 Overview 51
4.2 Basic troubleshooting procedure 51
4.3 Cases and remedies for failures 51
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MASTERLOGIC COMPONENTS
1.1 Types of CPUs
The following are the types of CPUs of the MasterLogic-200 PLC system.
lNon redundant PLCs
l2MLI-CPUU
l2MLI-CPUH
l2MLI-CPUS
l2MLI-CPUS/P
lRedundant PLC
l2MLR-CPUH/T
l2MLR-CPUH/F
The following naming conventions are used across the document.
l2MLI-CPUU, 2MLI-CPUH, and 2MLI-CPUS are represented as ML200-IEC.
l2MLR-CPUH/T and 2MLR-CPUH/F are represented as ML200R.
1.2 Types of power supply
The different types of voltages supported by ML200-IEC and ML200R are as follows:
lAC 110 V
lAC 220 V
lDC 24V
Power supplies for ML200-IEC
The following table lists the types of power modules for ML200-IEC.
Table 1: Power modules for ML200-IEC
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CHAPTER
1

Model Number Specification
2MLP-ACF1 Free Voltage (AC 110V,220V)/DC5V, 3A, DC24V,0.6A
2MLP-ACF2 Free Voltage(AC 110V,220V)/DC5V, 6A
2MLP-AC23 AC 220V/DC 5V, 8.5A
2MLP-DC42 DC 24V/DC 5V
Table 2: Power modules for 2MLI CPUS/P
Model Number Specification
2MLR-AC12 Redundant power AC 110V, 5.5A
2MLR-AC22 Redundant power AC 220V, 5.5A
2MLR-AC13 Redundant power AC 110V, 8.5A
2MLR-AC23 Redundant power AC 220V, 8.5A
2MLR-DC42 Redundant power DC 24V, 7.5A
The specifications of the power modules for 2MLI CPUS/P and ML200R are the same. For more details,
refer to Table 5: Specifications of the power modules for ML200R .
The following table lists the specifications of the power modules for ML200-IEC.
Table 3: Specifications of the power modules for ML200-IEC
Items 2MLP-
ACF1
2MLP-
ACF2 2MLP-AC23 2MLP-DC42
Input Rated input voltage AC 100V – AC 240V AC 200V –
AC 240V
DC 24V
Input voltage range AC 85V ~ AC 264V AC 170V ~
AC 264V
-
Input frequency 50 / 60 Hz (47 ~ 63 Hz) -
Inrush current 20 A peak or less 80A peak or less
Efficiency 65% or more 60% or more
Input fuse Built-in (user no change), UL standard (Slow Blow
Type)
Allowable
momentary
shutdown
Within 20ms
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Chapter 1 - Masterlogic components

Chapter 1 - Masterlogic components
Items 2MLP-
ACF1
2MLP-
ACF2 2MLP-AC23 2MLP-DC42
Output1 Output voltage DC 5V (±2%) DC5V (±2%)
Output current 3.0A 6.0A 8.5A 6.0A
Over current protect 3.2A or
more
6.6A or
more
9.0A or
more
6.6A or more
Over voltage protect 5.5V ~ 6.5V
Output2 Output voltage DC 24V
(±10%)
- -
Output current 0.6A
Over current protect 0.7A or
more
Over voltage protect None
Relay
Output
Application RUN contact (Refer to the section 8.3)
Rated switching
voltage or current
DC 24V, 0.5A
Minimum
switching load
DC 5V,1 mA
Response time OFF→ON/ ON→OFF: 10 ms or less/12 ms or less
Life Mechanical: More than 20,000,000 times
Electrical: More than 100,000 times at rated switching
voltage/current
RUN signal output Relay output, Rating: DC24V, 0.5A
Voltage indicator Output voltage normal, LED ON
Cable specification 0.75 ~ 2mm2
Compressed terminal RAV 1.25 - 3.5, RAV 2 - 3.5
Weight 0.4kg 0.6kg 0.5kg
ATTENTION
1. Allowable Momentary Power Failure Time: It is the time that the input voltage keeps
normal output voltage (normal operation) in the state that AC 110/220V voltage is lower
than the rated value (AC85/170V).
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2. Over current protection: If the current is more than the standard and flows in DC 5V, DC
24V circuit, the over current protection device shuts down the circuit to stop the system.
Remove the causes such as lack of current capacity or short circuits that leads to over
current and then restart the system.
3. Over voltage protection: The over voltage protection device shuts down the circuit to
stop the system, if the voltage is greater than the standard and is applied to the DC 5V
circuit
Power supplies for ML200R
ATTENTION
The main reason for using redundant power supply is that it has a component and the CPU
checks this component for the status of power failure. This component is not available in a non-
redundant power supply.
The following table provides the specifications of the power modules for ML200R.
1.3 Types of modules
The following are the different types of modules supported for ML200 IEC and ML200R.
lInput/Output module
lSpecial module
lCommunication module
Input/Output module
The following table provides details about the different types of input and output modules.
Table 6: Types of I/O modules
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Chapter 1 - Masterlogic components

Chapter 1 - Masterlogic components
Item Type Description
Digital input module 2MLI-D21A DC 24V input, 8 points (current source/sink input)
2MLI-D22A DC 24V input, 16 points (current source/sink
input)
2MLI-D24A DC 24V input, 32 points (current source/sink
input)
2MLI-D28A DC 24V input, 64 points (current source/sink
input)
2MLI-D22B DC 24V input, 16 points (current source input)
2MLI-D24B DC 24V input, 32 points (current source input)
2MLI-D28B DC 24V input, 64 points (current source input)
2MLI-A12A AC 110V input, 16 points
2MLI-A21A AC 220V input, 8 points
Digital output module 2MLQ-RY1A Relay output, 8 points (2A, independent COM)
2MLQ-RY2A Relay output, 16 points (2A)
2MLQ-RY2B Relay output, 16 points (2A), built-in varistor
2MLQ-TR2A Transistor output, 16 points (0.5A, sink output)
2MLQ-TR4A Transistor output, 32 points (0.1A, sink output)
2MLQ-TR8A Transistor output, 64 points (0.1A, sink output)
2MLQ-TR2B Transistor output 16 points (0.5A, source output)
2MLQ-TR4B Transistor output 32 points (0.1A, source output)
2MLQ-TR8B Transistor output 64 points (0.1A, source output)
2MLQ-SS2A Triac output, 16 points (0.6A)
Special module
The following table provides the details about the different types of special modules.
Table 7: Types of special modules
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Item Type Description
Analog input module 2MLF-AV8A Voltage input, 8 channels
2MLF-AC8A Current input, 8 channels
2MLF-AD8A Voltage or current input, 8 channels
2MLF-AD4S Voltage or current input, 4 channels,
Isolated
2MLF-
AD16A
Voltage or current input, 16 channels
2MLF-AC4H Current input, 4 channels
Analog output module 2MLF-DV4A Voltage output, 4 channels
2MLF-DC4A Current output, 4 channels
2MLF-DC8A Current output, 8 channels
2MLF-DV8A Voltage output, 8 channels
2MLF-DC4S Current output, 4 channels, isolated
2MLF-DC4H Current output, 4 channels
High speed counter
module
2MLF-HO2A Pulse input, 2 channels, open collector
2MLF-HD2A Pulse input, 2 channels, line drive
Temperature input module 2MLF-RD4A RTD input, 4 channels
2MLF-RD8A RTD input, 8 channles
2MLF-RD4S RTD input, 4channels, Isolated
2MLF-TC4S Thermocouple input, 4channels, Isolated
Event input module 2MLF-SOEA Event input SOE, 32 channels
Communication module
The following table provides details about the different types of communication modules.
Table 8: Types of communication modules
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Chapter 1 - Masterlogic components

Chapter 1 - Masterlogic components
Item Type Description
Snet 2MLL-C22A Serial communication, RS-232C 2channels
2MLL-C42A Serial communication, RS-422 2channels
2MLL-CH2A Serial communication, RS-232C/RS-422 (1ch each)
Dnet 2MLL-DMEA DeviceNet interface module
FEnet 2MLL-EFMT Fast Ethernet, 100/100Mbps, RJ-45 (Electric)
2MLL-EFMF Fast Ethernet, 100/100Mbps, SC Type (Fiber Optic)
Pnet 2MLL-PMEA Profibus, master, 12Mbps, DP Standard
2MLL-PSEA Profibus slave interface
2MLL-PSRA Profibus remote interface, DP standard
ATTENTION
The 2MLL-PSRA must be installed only on ML200-IEC CPU bases.
1.4 Types of base
The ML200-IEC and ML200R comprises of main base and expansion base.
ML200-IEC Main base
The main base of ML200-IEC consists of the power module, CPU module, I/O module, special module,
and the communication module.
The following table lists the types of bases for ML200-IEC.
Table 9: Types of bases for ML200-IEC
PLC Types Part Number Description
2MLI-CPUH
2MLI-CPUS
2MLI-CPUU
2MLB-M04A Main base 4 slot
2MLB-M06A Main base 6 slot
2MLB-M08A Main base 8 slot
2MLB-M12A Main base 12 slot
2MLI-CPUS/P
2MLR-M06P Main base 6 slot
2MLR-E08P Main base 8 slot
2MLR-E12P Main base 12 slot
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