Honeywell 10260S Series User manual

62-86-33-25 Page 1 of 5
10260S Series Actuators
Top Cover Assembly Kit Instruction
Document Number
Form: 62-86-33-25
Effective: 09/01
Supersedes: none
Overview
These instructions apply to the following kit: 51500324-501 Top Cover Assembly with Display Upgrade
Kit and its application to the 10260S Series Actuators. This kit allows you to add or replace the local
display/keypad control function to 10260S actuators.
Summary
The top cover assembly of the 10260S contains the display and keypad components which are the local
interface for actuator operation. The transformer is also mounted inside the top cover. The transformer uses
the input power to provide internal voltages to the power distribution and main PWA. See Figure 1. Follow
the procedure in Table 1 to install or replace the top cover assembly.
Tools Needed
To perform the installation procedure, you will need the following tools:
•Medium Flat-blade screwdriver
•Medium Phillips screwdriver
•Small needle-nosed pliers
Procedure
WARNING
Disconnect power before accessing components inside the actuator.
ATTENTION
When working with Printed Wiring Assemblies (PWAs) always protect against electrostatic discharge by
wearing a grounded wrist strap.

Top Cover Assembly Kit Instruction, continued
Page 2 of 5 62-86-33-25
Transformer
Extended Cover
Assembly
Top Cover
Assembly
Terminal Panel Cover
Figure 1 Top Cover Assembly Location
Table 1 Top Cover Assembly Installation Procedure
Step Action
1Remove AC power to the actuator.
2Remove the seven screws and separate the extended cover from the actuator case.
See Figure 1. Lay extended cover assembly on a flat surface.
3Remove seven screws and the top cover from the actuator case. See Figure 1.
Lay top cover assembly on a flat surface.
Procedure continued on next page ⇒

Top Cover Assembly Kit Instruction, continued
62-86-33-25 Page 3 of 5
Step Action
4Disconnect three wire connectors from the edge connectors (Phv, Pan and Pcpu) on the power
distribution PWA. See Figure.
Power Distribution PWA
Connectors for
Transformer cables
Phv Pan Pcpu Ppwr Pmtr
J4
5Disconnect wire connector from Ppwr connector on power distribution PWA.
Remove black and gray wire leads at pins 5 and 6 of the connector. Mark as necessary for
reassembly.
6Disconnect cable from P5 connector on the main PWA. Disconnect ribbon cable from P4 connector
on the Main PWA (if present). See figure.
Main CPU
PWA
P5
P4
7Cut any cable ties to free the transformer wires from other cables, if necessary.
8Disconnect the green wire of the transformer from the chassis ground connection on the actuator
case.
If adding the local display and keypad function to the actuator, go to step 10.
Procedure continued on next page ⇒

Top Cover Assembly Kit Instruction, continued
Page 4 of 5 62-86-33-25
Step Action
9If replacing the top cover assembly –
Disconnect the wire connector from J4 of the power distribution PWA. See figure in step 4.
10 Remove top cover assembly from actuator.
11 Install the new top cover assembly by first connecting the wire connector to J4 on the power
distribution PWA. Make sure that other end of the cable is connected to J2 on display PWA located
in the top cover.
12 Connect the ribbon cable from the display PWA to P4 on the main PWA. See figure in step 6.
Connect the 3-pin cable (wire colors orange, orange, gray) from the transformer to P5 on the main
PWA. See figure in step 6.
13 Identify the primary wire leads of the replacement transformer (black, red and white) and alter as
necessary:
For 120 Vac power input – Cut red wire and crimp with wire nut.
For 240 Vac power input – Cut black wire and crimp with wire nut.
Insert the unaltered wire into pin 3 of the Ppwr connector and the white wire into pin 4 of the
connector.
14 Connect the transformer primary green wire to the chassis ground on the actuator case.
15 Insert the black and gray wires (removed in step 5) into pin 5 (black) and pin 6 (gray) of the Ppwr
connector.
16 Connect three wire connectors (of the replacement transformer) to the edge connectors (Phv, Pan
and Pcpu) on the power distribution PWA. See Figure in Step 4.
17 Use cable ties to bundle cables together.
18 Install new gaskets and then replace top cover and extended cover. Secure covers to actuator with
screws.
19 Reapply AC power to the actuator.
20 Verify actuator configuration and check for correct display and keypad operation.
21 Return actuator to service.

Top Cover Assembly Kit Instruction, continued
Sensing and Control
Honeywell
11 West Spring Street
Freeport, IL 61032
62-86-33-25 09/01 Printed in USA www.honeywell.com/sensing
Warranty/Remedy
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship.
Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during
the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The
foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including
those of merchantability and fitness for a particular purpose. Specifications may change without notice.
The information we supply is believed to be accurate and reliable as of this printing. However, we assume no
responsibility for its use.
While we provide application assistance personally, through our literature and the Honeywell web site, it is up
to the customer to determine the suitability of the product in the application.