Honeywell Modutrol IV Series 90 User manual

PRODUCT DATA
63-2631-07
Series 90
Modutrol IV™Motors
APPLICATION
The Series 90 Modutrol IV™Motors are spring return and
non-spring return modulating proportional control motors. Use
these motors with controllers that provide a Series 90 output
to operate dampers or valves.
FEATURES
• Replaces M934A,D, M941, M944A,C,D, M945A,D,F,
M954, M965, and M975 motors.
• Integral junction box provides NEMA 3 weather
protection.
• Integral spring return returns motor to normal position
when power is interrupted.
• Motor and circuitry operate from 24 Vac. Models
available with factory installed transformer, or a field
added internal transformer.
• Quick-connect terminals are standard—screw terminal
adapter is available.
• Adapter bracket for matching shaft height of older
motors is available.
• Motors have field adjustable stroke (90° to 160°).
• Die-cast aluminum housing.
• Integral auxiliary switches are available factory
mounted, or can be field added.
• Nominal timing standard of 30 seconds (90° stroke),
and 60 seconds (160° stroke). Other timings available.
• Spring return motors can operate valve linkages form
power end or auxiliary end shafts for normally closed
or normally open valve applications.
• All models have dual shafts (slotted and tapped on
both ends).
• All models have auxiliary switch cams.
• Fixed torque throughout the entire voltage range.
• Motors are designed for either normally open or
normally closed valves and dampers.
• Field addable interface modules can be mounted in the
junction box to upgrade the motor to Series 70
(electronic) control.
Contents
Application ........................................................................ 1
Features ........................................................................... 1
Specifications ................................................................... 2
Ordering Information ........................................................ 2
Wiring ............................................................................... 7
Settings and Adjustments ................................................. 10
Operation .......................................................................... 11
Checkout .......................................................................... 13
Replacement .................................................................... 13

SERIES 90 MODUTROL IV™MOTORS
63-2631—07 2
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE® Catalog or price sheets for complete ordering number. If you have additional questions, need further information,
or would like to comment on our products or services, please write or phone:
1. Your local Honeywell Environmental and Combustion Controls Sales Office (check white pages of your phone directory).
2. Honeywell Customer Care
1985 Douglas Drive North
Minneapolis, Minnesota 55422-4386
3. http://customer.honeywell.com or http://customer.honeywell.ca
International Sales and Service Offices in all principal cities of the world. Manufacturing in Belgium, Canada, China, Czech
Republic, Germany, Hungary, Italy, Mexico, Netherlands, United Kingdom, and United States.
SPECIFICATIONS
TRADELINE Models: Selected and packaged to provide
ease of stocking, ease of handling and maximum replace-
ment value. Specifications are the same as those of stan-
dard models unless specified otherwise.
NOTE: Auxiliary switches can only be added to motors
that include auxiliary switch cams. (These cams
cannot be field-added.)
Modutrol IV Order Number Guide: See Table 1.
Table 1. Modutrol IV Series 2 and 3 Model Number Guide.
NOTE: Torque designation corresponds to torque rating at standard timing (nominally 60 sec for 160° and 30 sec for 90° except
for 300 lb-in. motors which have timings of 2 or 4 min).
Dimensions: Refer to Fig. 2.
Electrical Ratings: Refer to Table 2.
Control Inputs: Proportional, Series 90.
NOTE: Motor Series 90 control can be either Electronic,
or Mechanical (135 ohm).
Auxiliary Switch Ratings: Refer to Table 3.
Ambient Temperature Ratings:
Maximum: 150° F (66° C) at 25% duty cycle.
Minimum: -40° F (-40° C).
NOTE: 25% duty cycle indicates that the motor operates
for 6 out of every 24 hours.
Dead Weight Load On Shaft:
Power or Auxiliary End: 200 lb (90.8 kg) maximum.
Maximum Combined Load: 300 lb (136 kg). (Dual shaft
motors only.)
Crankshaft: 3/8 in. (9.5 mm) square. (All models built after
2006 have dual end shaft.)
MMotor
91 Proportioning Series 90 Control
94 Flame Safeguard Firing Rate Motor
660 lb-in. Spring Return 35 lb-in. Non-Spring Return
775 lb-in. Non-Spring Return
8150 lb-in. Non-Spring Return
9300 lb-in. Non-Spring Return
1Dual-ended shaft Non-Spring Return
2Normally Closed (NC) Spring Return
4Non-Spring Return
5Normally Closed (NC) Spring Return
A0 Auxiliary Switches Adjustable Stroke Normally Closed
B1 Auxiliary Switch
C2 Auxiliary Switches
D0 Auxiliary Switches
E1 Auxiliary Switch
M 91 8 4 A XXXX See Catalog for Complete O.S. Number

SERIES 90 MODUTROL IV™MOTORS
363-2631—07
Fig. 1. Stroke.
Fig. 2. Modutrol IV Motor mounting dimensions in inches (mm).
Stroke: Models available with field adjustable stroke from 90° to 160° (See Settings and Adjustments figure 11).
FULLY OPEN
90 DEGREE STROKE 160 DEGREE STROKE
M31079
VERTICAL
REFERENCE
FULLY CLOSED
160
10
VERTICAL
REFERENCE
FULLY CLOSED
90
10
FULLY OPEN
VERTICAL
REFERENCE
VERTICAL
REFERENCE
FULLY CLOSED
FULLY OPEN
FULLY
CLOSED
FULLY
OPEN
90 DEGREE STROKE 160 DEGREE STROKE
NON-SPRING RETURN MOTORS
160
10
90
45
SPRING RETURN MOTORS AND NON-SPRING RETURN MOTORS
ASYMMETRICAL MOTORS SYMMETRICAL MOTORS
M18998D
4-7/8
(124)
5-1/2
(140)
13/16
(20)
4-1/16 (103)
1/4
(7)
1-1/2 (37)
5-1/2 (140)
JUNCTION
BOX
MOTOR
AUXILIARY
END
POWER
END
ADAPTER
BRACKET
2-9/16
(66)
5-3/8
(137)
6-7/16
(164)
9/16 (15)
3/4
(19)
TOP VIEW OF BRACKETTOP VIEW
4-5/8
(116)
4-1/4
(107)
2-5/16
(58)
11/16
(17)
4-7/8 (124)
5-9/16 (141)
1/4 (7)
5-13/16
(148)
1
POWER END
2
3
1-1/2 (37)
3/4
(19)
SPRING RETURN MODEL SHOWN
FOR 60 LB-IN. SPRING RETURN MODELS 8-3/4 (222).
FOR NON-SPRING RETURN MODELS 7-5/16 (185).
FOR 60 LB-IN. SPRING RETURN MODELS (SHOWN).
FOR NON-SPRING RETURN MODELS.
1
2
3
13/16
(20)

SERIES 90 MODUTROL IV™MOTORS
63-2631—07 4
Table 2. Power Consumption Ratings. Table 3. Auxiliary Switch Ratings (in Amps).
a40 VA pilot duty, 120/240 Vac on opposite contact.
Timing And Torque: Refer to Table 5.
Approvals:
Underwriters Laboratories Inc. Listed: File No. E4436, Guide
No. XAPX to US and Canadian standards.
U.S. Patents: pending
Table 4. Primary 50017460-001 Color Code
All Transformers have brown secondary (24 VAC) wires.
Table 5. Series 90 Modutrol Motor Timing and Torque Ratings.
aTimings apply to all TRADELINE models. Some OEM models are available with non-standard timing/torque.
bThe torque rating for dual-ended shaft motors is the sum of the shaft torques (power-end torque plus auxiliary-end torque).
cBreakaway torque is maximum torque available to overcome occasional large loads such as a seized damper or valve.
dLow timing is for M9184D1005 only.
NOTE: Some 150 lb-in. and 300 lb-in. torque adjustable stroke motors have timings that are twice that of the nominal timing.
IMPORTANT
Never use a Modutrol Motor continuously at the
Breakaway Torque rating.
Accessories:
220736 Internal Auxiliary Switch Kit can be field-installed.
One- (220736A) and Two- (220736B) switch kits available.
220738A Adapter Bracket raises motor shaft height by 19 mm
to match that of previous Modutrol Motor models.
220741A Screw Terminal Adapter converts the standard
quick-connect terminals to screw terminals.
221455A Infinitely Adjustable Crank Arm approximately 0.75
inch shorter than the 4074ELY Crank Arm, can rotate
through downward position and clear base of motor without
requiring use of adapter bracket.
221508A Resistor Board plugs onto Series 90 Motor quick-
connect wire terminals. Provides same functionality as
4074BYK, 4074EAU, 4074EDC, or 4074EED Resistor Kits.
4074BYK Series 90 Resistor Kit provides for unison control of
up to six Series 90 Motors.
4074EAU W973 Resister Kit provides for control of two or three
Series 90 Motors from a W973 Single-zone Logic Panel or
W7100 Discharge Air Controller.
4074EDC 4-20 mA Resistor Kit drives one Series 90 Motor
from a 4-20 mA controller.
4074EED Unison Control 4-20 mA Resistor Kit provides for
control of up to four Series 90 Motors from one 4-20 mA
controller.
4074ERU Weatherproofing Kit provides NEMA 3 rating for
Modutrol IV Motors mounted in position other than upright.
50017460-001 Internal Transformer; 24/120/230 Vac 50/60 Hz
primary, 24 Vac secondary, quick connect terminals.
50017460-003 Internal Transformer; 120 Vac 50/60 Hz pri-
mary, 24 Vac secondary, quick connect terminals.
7617ADW Crank Arm approximately 0.75 inch shorter than
7616BR Crank Arm. Can rotate through downward position
and clear base of motor without requiring use of adapter
bracket.
Q100 Linkage connects Modutrol Motor to V51 Butterfly Valve.
Requires the 220738A adapter bracket (packed with
TRADELINE Modutrol IV Motors).
Power Consumption
Family VA Rating
M9161V 10
M9164 10
M9172W 20
M9174 12
M9175B 20
M9181D 10
M9182A 15
M9182D 20
M9184 15
M9185 20
M9186G 20
M9191F 15
Single Contact Ratinga120 V 240 V
Full Load 7.2 3.6
Locked Rotor 43.2 21.6
Lead Color Primary Voltage
Brown 24 VAC
White 120 VAC
Blue 230 VAC
Black Common
Nominal Timingain sec
Rated Torque in lb-in. (N•m)b
Normal Running Torque Breakaway Torquec
90° 160° Spring Return Non-Spring Return Spring Return Non-Spring Return
30 60 — 35 (4) — 70 (8)
15d/30 30d/60 60 (6.8) 75 (8.5) 120 (13.6) 150 (17)
30 60 — 150 (17) — 300 (34)
60 120 — 300 (34) — 600 (68)

SERIES 90 MODUTROL IV™MOTORS
563-2631—07
Q181 Auxiliary Potentiometer for sequence or unison control of
1 to 4 additional modulating (Series 90) motors.
Q209E,F Potentiometer limits motor minimum position.
Q5001 Bracket and Linkage Assembly connects Modutrol
Motor to a water or steam globe valve.
Q605 Damper Linkage connects motor to damper. Includes
motor crank arm.
Q607 External Auxiliary Switch controls auxiliary equipment as
a function of motor position.
Q7130A Interface Module with selectable voltage ranges
(4-7 Vdc, 6-9 Vdc, and 10.5-13.5 Vdc) adapts motor to
M71XX function.
Q7230A Interface Module with selectable control (2-10 Vdc or
4-20 mA) and adjustable zero and span adapts motor to
M72XX function.
Q7330A Interface Module for W936 Economizer applications
adapts motor to M73XX function.
ES650-117 Explosion-Proof Housing encloses motor for use in
explosive atmospheres. Also required, a 7617DM coupling
assembly from Honeywell to use with the cover. Not for use
with Q5001 (or any other valve linkages).
To order ES-650-117, contact EGS Enclosures at
[phone], ask for the sales department and for
distribution in your area.
Table 6. Modutrol Motor Cross-Reference.
INSTALLATION
When Installing this Product...
1. Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous condi-
tion.
2. Check the ratings given in the instructions and on the
product to make sure the product is suitable for your
application.
3. Installer must be a trained, experienced service techni-
cian.
4. After installation is complete, check out product opera-
tion as provided in these instructions.
CAUTION
Electrical Shock or Equipment Damage Hazard.
Can shock individuals or short equipment circuitry.
Disconnect all power supplies before installation.
Motors with auxiliary switches can have more than one
disconnect.
CAUTION
Equipment Damage Hazard.
Can damage the motor beyond repair.
Never turn the motor shaft by hand or with a wrench.
Forcibly turning the motor shaft damages the gear train
and stroke limit contacts.
IMPORTANT
Always conduct a thorough checkout when
installation is complete.
Location
Allow enough clearance for installing accessories and motor
servicing when selecting a location (See Fig. 2). If located
outdoors, use liquid-tight conduit connectors with the junction
box to provide NEMA 3 weather protection. If mounted
outdoors in a position other than upright, install a 4074ERU
Weatherproofing Kit and liquid-tight connectors to provide
NEMA 3 protection.
CAUTION
Motor Damage Hazard.
Deteriorating vapors and acid fumes can damage
metal parts.
Install motor in areas free of acid fumes and other
deteriorating vapors.
In excessive salt environments, mounting base and screws
should be zinc or cadmium plated, not stainless steel or brass.
Use the 220738A Adapter Bracket for mounting on these
surfaces.
Original Motor Replacements
M944A,C,D, M954 M9184, M9194
M934D M9164, M9174
M945A,D,F, M955 M9182, M9185
M941 M9484, M9494

SERIES 90 MODUTROL IV™MOTORS
63-2631—07 6
Mounting
CAUTION
Equipment Damage Hazard.
Can damage the motor beyond repair.
Always install motors with the crankshaft horizontal.
Improper motor mounting can result in inadequate
motor gear train lubrication.
Use the following guidelines for proper motor mounting:
• Always install motors with the crankshaft horizontal.
• Mounting flanges extending from motor housing base are
drilled for 1/4 inch (6.4 mm) machine screws or bolts.
• Non-Spring Return Motors are shipped from the factory in
the closed position (at the limit of counterclockwise rotation,
as viewed from the power end of the motor).
• Spring Return Motors are shipped from the factory in their
normal position:
— Normally closed models: shipped at limit of counter-
clockwise rotation, as viewed from the power end of the
motor.
Adapter Bracket
The 220738A Adapter Bracket, positioned between the motor
and the equipment, raises motor shaft height by 0.75 in.
(19 mm) to match that of the former Modutrol Motor.
The following applications require this bracket:
• Q607 External Auxiliary Switch.
• Damper linkage applications require added clearance to
allow:
— crank arm rotation through the downward
position.
— sufficient damper linkage to reach the motor shaft.
• All valve linkages except the Q5001.
To mount the motor with the bracket (See Fig. 3):
1. Mount the bracket to the equipment with existing or stan-
dard bolts.
2. Using the provided bolts, mount the motor to the bracket
threaded holes.
For valve linkage applications (other than the Q5001):
1. Mount the bracket to the linkage.
2. Position the motor on the bracket to align the motor shaft
with the linkage.
3. Attach the motor to the bracket with the four bolts pro-
vided (See Fig. 4).
Damper Linkages
The motor does not include a crank arm. Order the crank arm,
included in the Q605 Linkage, separately (refer to Accessories
in the Specifications section). For detailed instructions on the
assembly of specific linkages, refer to the instruction sheet
packed with the linkage.
CAUTION
Equipment Damage Hazard.
Stalling a motor can damage the drive shaft.
Ensure installation of motors and linkages allows the
motor to drive through full stroke without obstruction.
Valve Linkages
The Q100 Linkage requires the 220738A Adapter Bracket for all
valve applications. Applications with the Q5001 Valve Linkage
do not require the 220738A Adapter Bracket (Refer to Fig. 3).
Junction Box
When used with liquid-tight conduit connectors, the junction
box provides NEMA 3 weather protection for the motor. The
junction box, standard with replacement motors, encloses the
terminals and provides knockouts for wiring conduits. Housing
an internal transformer or internal auxiliary switches requires
use of the junction box.

SERIES 90 MODUTROL IV™MOTORS
763-2631—07
NOTE: When no bracket is used in replacement applications, damper linkages require adjustment for the new shaft posi-
tion.
Fig. 3. Mounting the Motor with an Adapter Bracket.
Fig. 4. Mounting the Motor on a Q5001 Valve Linkage.
WIRING
CAUTION
Electrical Shock or Equipment Damage Hazard.
Can shock individuals or short equipment
circuitry.
Disconnect power supply before installation.
IMPORTANT
All wiring must agree with applicable codes, ordi-
nances and regulations.
1. Ensure that the voltage and frequency stamped on the
motor correspond to the power supply characteristics.
2. When connecting several motors in parallel, ensure that
the power supply VA rating is large enough to provide
power to all motors used without overloading.
3. Fig. 11 shows that the motor terminals are
quick-connects located on top of the printed circuit
board.
4. To access the wiring compartment:
a. Remove the four screws from the junction box top.
b. Lift off the cover.
5. Refer to Fig. 5 for typical wiring, and Fig. 7 for internal
auxiliary switch connections.
NOTE: Reverse motor rotation by switching wires at
either the motor or the panel. Reverse rotation on
the Series 90 models by reversing the wires at ter-
minals W and B.
M18999
EQUIPMENT
BASE
ADAPTER
BRACKET
STANDARD
BOLTS (4)
MOTOR
BOLTS
PROVIDED (4)
WIRING
BOX
NON-SPRING RETURN SPRING RETURN
1 #12 OR 1/4" ZINC PLATED
MACHINE SCREWS OR BOLTS
1
POWER END
POWER END POWER END
1/4-20 UNC
1 in. LONG
MOUNTING
BOLTS
Q5001
VALVE
LINKAGE
M18994
MOTOR
JUNCTION
BOX
POWER
END OF
MOTOR
VALVE

SERIES 90 MODUTROL IV™MOTORS
63-2631—07 8
Fig. 5. Typical Series 90 Wiring.
Fig. 6. Wiring for Potentiometer Control
For controlling up to six Series 90s in parallel with a 135 ohm
pot or slide wire type series 90 controller, add the appropriate
resistor indicated in the table below to ONE of the Series 90
motors, from terminal B to terminal W. As an alternative, one
221508A2 module can be used to provide any of the resistor
values given below:
Table 7. Resistor Values of Motors in Parallel
Fig. 7. Auxiliary Switch Schematic.
Fig. 8. Series 90 Slave Motor Connection.
Fig. 9. Series 60 Controller.
Number of Motors in
Parallel Resistor Value
1 None
2 140 Ohms
3 72 Ohms
4 47 Ohms
5 36 Ohms
6 29 Ohms
L1
(HOT)
L2
1
1
2
R
W
B
R
W
B
T1
T2
TRANSFORMER
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
OVERLOAD PROTECTION AS REQUIRED.
TRANSFORMER MAY BE INTERNAL OR EXTERNAL M770A
SERIES 90
CONTROLLER MOTOR
L1
(HOT)
L2
1
1
2
R
W
B
R
W
B
T1
T2
TRANSFORMER
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
OVERLOAD PROTECTION AS REQUIRED.
TRANSFORMER MAY BE INTERNAL OR EXTERNAL M13708
135 OHM
POTENTIOMETER MOTOR
BLUE LEAD YELLOW LEAD
RED LEAD
USE NEC CLASS 1 WIRING UNLESS POWER SUPPLY
MEETS CLASS 2 REQUIREMENTS. TAPE UNUSED LEADS.
ENSURE THE CURRENT DRAW OF THE EXTERNAL CIRCUIT
IS LESS THAN SWITCH CONTACT RATING.
ON TWO-SWITCH MOTORS, SECOND SWITCH HAS BLACK
LEADS WITH BLUE, YELLOW, AND RED TRACERS.
SOME AUXILIARY SWITCH ASSEMBLIES INCLUDE ONLY
RED AND YELLOW LEADS. SOME OTHERS DO NOT INCLUDE
THE YELLOW LEAD.
M17099
1
1
1
2
2
2
2
3
3
T1 T2 R(-) B W1 W1 W(+)
T1 T2 RBW
M27085A
54 321 543 21
SET DIP
SWITCH
TO TWO
MOTORS
24 VOLT 4-20– 4-20+ 24 VOLT
SERIES 90 SLAVE MOTOR CONNECTION FROM 4-20MA
INTERFACE
MODULE
221508A2
M27035
R
1
2
T
G
Y
3
4
M6284
W
R
B
T1
T2
M9184
R (HOT)
C
R (HOT)
R
BW
SERIES 60
CONTROLLER
C

SERIES 90 MODUTROL IV™MOTORS
963-2631—07
The motors in the application need to be all symmetrical or all
asymmetrical. The M62 motor needs to be a "-S" slaving
model, as listed in Table 8. In order to get the correct response
the Series 62 needs the appropriate shunt resistor from Table
8. The motors' potentiometer settings are given in the
configuration table (Table 9) below. When slaving more than
one Series 90 motor use the appropriate resistor table as
indicated by the configuration table and install two resistors to
ONE of the motors (Tables 10 and 11). If the motor is the M62
master connect one resistor from terminals T to G and one
from T to Y. If the motor is one of the M90 slaves connect one
resistor from terminals R to B and one from R to W.
NOTE: More than 6 slaves is not recommended.
Table 8. Series 60 and Series 90 in Slaving Application
Table 9. Configuration Table
Table 10. Resistor Table 1 Table 11. Resistor Table 2
OS Number
Feedback
Resistance
Sensitivity
Adjustment
Internal
Shunted
Linear
Feedback
Series 90 Slaving
Shunt Resistor
M6284D1000-S, M6284D1026-S, M6284D4004-S,
M6285A1005-S, M6285A1054-S, M6285A4009-S
600 Ohms No Yes No 187 Ohm
M6274F1009-F, M6284F1070-F, M6284F1078-F,
M6285F1001-F, M6294F1009-F, M6294F1017-F,
M6284D1032-F
10 K Ohms No No Yes Not Available
M6284A1071-S, M6284A1089-S, M6284C1028-S 196/346 Ohms Yes Yes No 274 Ohm
M6284A1030-S, M6284A1055-S, M6284A1097-S,
M6284B1004-S, M6284C1010-S, M6284C1044-S,
M6284F1013-S, M6284F1039-S, M6285A1039-S,
M6285A1047-S, M6285C1001-S, M6294B1036-S,
M6294D1008-S
119/224 Ohms Yes Yes No Not Necessary
M6284F1062-S 1800 Ohms No Yes No Not Available
“-S” Slaving Series 90 Mod IV Motor
“-F” 0-10K Feedback
Symmetrical or
Asymmetrical
Master
Stroke
Slave
Stroke
Master
Stroke Pot
Master
Sensitivity Pot
Slave
Stroke Pot
Slave
Sensitivity Pot
Resistor
Table
Symmetrical 160 160 CW CW CW CW 1
Symmetrical 90 90 CCW CCW CCW CCW 2
Symmetrical 160 90 CCW CW CCW CCW 1
Symmetrical 90 160 Configuration not recommended
Asymmetrical 160 160 CW CW CW CW 1
Asymmetrical 90 90 CCW CW CW CW 1
Asymmetrical 160 90 Configuration not recommended
Asymmetrical 90 160 Configuration not recommended
Number of Motors in Parallel Resistor Value
1NONE
2 3500 Ohms
3 2000 Ohms
4 1300 Ohms
5 1000 Ohms
6 800 Ohms
Number of Motors in Parallel Resistor Value
1NONE
2 5000 Ohms
3 2400 Ohms
4 1700 Ohms
5 1400 Ohms
6 1200 Ohms

SERIES 90 MODUTROL IV™MOTORS
63-2631—07 10
SETTINGS AND ADJUSTMENTS
Before Setting Stroke
1. Remove the top cover from the motor.
2. Disconnect the controller from the motor.
3. Connect a remote potentiometer to the motor as shown
in Fig. 6 (R-W-B).
The stroke adjustment on the series 2 and series 3 motors is
made using the stroke and sensitivity potentiometers located
under the cove inside the motor. The stroke adjustment on a
series 1 motor was made by adjusting the CAMS.
For Series 2 and Series 3 Motors:
To set the stroke to 160 degrees (maximum position) turn both
stroke and sensitivity potentiometers fully clockwise ,
using a 1/8 inch straight-blade screwdriver.
To set the stroke to 90 degrees (minimum position) turn both
stroke and sensitivity potentiometers fully counter-clockwise
, using a 1/8 inch straight-blade screwdriver.
To set the stroke between 90 and 160 degrees:
1. Turn the stroke and sensitivity potentiometers fully
clockwise, using a 1/8 inch straight-blade screwdriver.
2. Turn the remote potentiometer (previously installed on
R-W-B terminals) to maximum position.
3. Turn the sensitivity potentiometer to the selected stroke
(between 90 and 160 degrees) OR until the motor stops.
4. IF the motor stops before the selected stroke is reached,
turn the stroke potentiometer until the selected stroke is
reached OR
5. IF the selected stroke is reached using the sensitivity
potentiometer, turn the stroke potentiometer counter-
clockwise until the motor begins to move. Then
turn the stroke potentiometer clockwise slightly to
have the position correspond to the sensitivity
potentiometer.
6. Make sure the minimum position is correct.
Fig. 10. Potentiometer Location and Stroke Adjustment
Setup for Non-Spring Return Series 90 Motors.
Adjustable timing for M9182D1023
The timing potentiometer (the second from the right, (Refer to
Fig. 10) sets the timing to 1minute, if turned fully CCW , 2
minutes if turned to its middle point and 4 minutes if turned fully
CW .
CAUTION
Careless Installation Hazard.
Use of excessive force while adjusting cams
damages the motor.
To avoid damaging motor end switches, set cams by
moving only the top of the screwdriver.
CAUTION
Careless Installation Hazard.
Forcibly turning the motor shaft damages the gear
train and stroke limit contacts.
Never turn motor shaft manually (either by hand or with
a wrench).
CAUTION
Equipment Damage Hazard.
Can damage the motor beyond repair.
Set cams by moving the top of the screwdriver only.
Pressing screwdriver against cam slot sides or use of
excessive force can damage motor end switches.
Fig. 11. Terminals and Adjustments.
Auxiliary Switches
Adjustable cams actuate the auxiliary switches. These cams
can be set to actuate the switches at any angle within the
stroke of the motor. Select switch differential of 1° or 10°.
Motors with factory-added auxiliary switches are shipped in the
closed position (fully counterclockwise, as viewed from the
power end). Auxiliary cam default actuates the switches 30°
from full open with a 1° differential. With the motor in the closed
(fully counterclockwise) position, the auxiliary switch breaks
contacts R-B. Refer to Fig. 7 (or the auxiliary switch Instruction
Sheet) for auxiliary switch wiring.
NOTE: Auxiliary switches can only be added to motors
that include auxiliary switch cams. (These cams
cannot be field-added.)
M27388A
POWER END
OF MOTOR
AUXILIARY
SWITCH CAMS
STROKE
POTENTIOMETER SENSITIVITY
POTENTIOMETER
TIMING POTENTIOMETER
(M9182D1023 ONLY)
INNER AUXILIARY
SWITCH
INNER AUXILIARY
SWITCH CAM (BLUE)
POWER
END
OUTER AUXILIARY
SWITCH CAM (RED)
OUTER AUXILIARY
SWITCH
ADJUSTABLE STROKE POTENTIOMETER
NOTE: NOT ALL FEATURES AVAILABLE ON ALL MODELS.
M31108A
W
B
R
T
2
T
1

SERIES 90 MODUTROL IV™MOTORS
11 63-2631—07
NOTE: Series 3 Motors are shipped with auxiliary switch
cams that permit acceptance of 220736A,B Inter-
nal Auxiliary Switch Kits. Refer to Form no. 63-
2228 for 220736A,B Installation Instructions.
Auxiliary Switch Adjustment
1. Remove the top cover from the motor to gain access to
the motor terminals and auxiliary cams.
2. Disconnect the controller from the motor.
3. Connect a potentiometer to the motor as shown in Fig. 6.
4. Using the potentiometer, drive the motor to the position
where the auxiliary equipment is to be switched.
5. For a 1° switch differential, check continuity of the auxil-
iary switch contacts R-B and rotate the cam as follows:
a. If the contacts are open, rotate the cam clockwise
until the R-B contacts close.
b. If the contacts are closed, rotate the cam counter-
clockwise until the R-B contacts open.
6. For a 10° switch differential:
a. Spring return models: rotate the cam approximately
180° so that the slow-rise portion of the cam actu-
ates the switch. Then check continuity of the auxiliary
switch contacts R-B.
b. Non-spring return models: check continuity of the
auxiliary switch contacts R-B.
7. Rotate the cam as follows:
a. If the contacts are open, rotate the cam counter-
clockwise until the R-B contacts close.
b. If the contacts are closed, rotate the cam clockwise
until the R-B contacts open.
8. Check for proper auxiliary equipment differential and
switching by driving the motor though the full stroke in
both directions.
9. Disconnect the potentiometer, reconnect the controller,
and replace the motor top cover.
NOTE: Changing the differential from 1° to 10° reverses
the switching action. For example, with a 10° dif-
ferential, switch contacts R-B make and R-W
break on a counterclockwise (closed) rotation.
With a 1° differential, switch contacts R-W make
and R-B break on a counterclockwise (closed)
rotation.
OPERATION
Use Series 90 Modutrol IV Motors for standard Series 90
operation (See Table 12):
1. Two potentiometers, one in the controller and one in the
motor, along with the motor resistor network, form a
bridge circuit. As long as the value of the controlled
medium remains at the setpoint, the circuit remains bal-
anced and the motor does not run.
2. When the controlled medium value changes, the control-
ler potentiometer wiper moves, unbalancing the bridge
circuit.
3. The imbalance is amplified and the microcontroller then
drives the motor in the direction necessary to correct the
controlled medium change.
4. As the motor shaft rotates, it turns the feedback potenti-
ometer, rebalancing the bridge circuit, stopping the
motor.
Table 12. Modutrol IV Motor Operation.
Fig. 12. Attaching a Shunt Resistor to TRADELINE Motors.
Table 13. Cam Arrangements.
Motor Type Signal Resulting Action
Non-Spring Return
or Spring Return
Open W and short
R to B
drives open
Open B and short
R to W
drives closed
Jumper R-W-B drives to midstroke
None drives closed
Non-Spring Return Power Loss stops (none)
Spring Return Power Loss spring returns
(closed)
Motor
Inner
Cam
Outer
Cam
M9174B1027 Blue Blue
M9174C1025 Blue Blue
M9174C1033 Blue Blue
M917C1041 Blue Blue
All Other M91XX Blue Red
T1 T2 R
B
W
M17626

SERIES 90 MODUTROL IV™MOTORS
63-2631—07 12
Fig. 13. Auxiliary Switch Adjustment.
M17672
POWER
END OF
MOTOR
OUTER AUXILIARY
CAM
INNER AUXILIARY
CAM
RIGHT/INNER
AUXILIARY
SWITCH
LEFT/OUTER
AUXILIARY
SWITCH
RIGHT/INNER
AUXILIARY
SWITCH
FAST RISE
PORTION
(APPROX.
1 DIFF.)
SLOW RISE
PORTION
(APPROX.
10 DIFF.)
INNER
AUXILIARY
CAM
(BLUE)
FAST RISE
PORTION
(APPROX.
1 DIFF.)
SLOW RISE
PORTION
(APPROX.
10 DIFF.)
MOTOR
OPEN
MOTOR
CLOSE
POWER
END
OUTER
AUXILIARY
CAM
(RED)
LEFT/OUTER
AUXILIARY
SWITCH
1/8 INCH
STRAIGHT-BLADE
SCREWDRIVER
1/8 INCH
STRAIGHT-BLADE
SCREWDRIVER RIGHT/INNER
AUXILIARY
SWITCH
SLOW RISE
PORTION
(APPROX.
10 DIFF.)
INNER
AUXILIARY
CAM
(RED)
FAST RISE
PORTION
(APPROX.
1 DIFF.)
SLOW RISE
PORTION
(APPROX.
10 DIFF.)
MOTOR
OPEN
MOTOR
CLOSE
POWER
END
OUTER
AUXILIARY
CAM
(BLUE)
LEFT/OUTER
AUXILIARY
SWITCH
FAST RISEPORTION
(APPROX. 1 DIFF.)
1/8 INCH
STRAIGHT-BLADE
SCREWDRIVER
RIGHT/INNER
AUXILIARY
SWITCH
SLOW RISE
PORTION
(APPROX.
10 DIFF.)
INNER
AUXILIARY
CAM
(RED)
FAST RISE PORTION
(APPROX. 1 DIFF.)
FAST RISE
PORTION
(APPROX. 1 DIFF.)
SLOW RISE
PORTION
(APPROX.
10 DIFF.)
MOTOR
OPEN
MOTOR
CLOSE
POWER
END
OUTER
AUXILIARY
CAM
(RED)
LEFT/OUTER
AUXILIARY
SWITCH
1/8 INCH
STRAIGHT-BLADE
SCREWDRIVER
RIGHT/INNER
AUXILIARY
SWITCH
FAST RISE
PORTION
(APPROX.
1 DIFF.)
SLOW RISE
PORTION
(APPROX.
10 DIFF.)
INNER
AUXILIARY
CAM
(BLUE)
FAST RISE
PORTION
(APPROX.
1 DIFF.)
SLOW RISE
PORTION
(APPROX.
10 DIFF.)
MOTOR
OPEN
MOTOR
CLOSE
POWER
END
OUTER
AUXILIARY
CAM
(BLUE)
LEFT/OUTER
AUXILIARY
SWITCH
NOTE: CAMS ARE OFFSET VERTICALLY TO
PROVIDE BETTER VIEW OF INNER CAM.
1
1
2
2
2
22
CAM ARRANGEMENT VARIES WITH MODEL.
MOVE SCREWDRIVER AT TOP ONLY TO
ADJUST CAM.
1

SERIES 90 MODUTROL IV™MOTORS
13 63-2631—07
CHECKOUT
After the installation and linkage adjustment, check the entire
motor and control hookup. Proper checkout ensures that:
• The motor operates the load (damper or valve) properly.
• The motor responds properly to the controller as the input
varies (See Table 12).
• The auxiliary switch, if used, operates at the desired point of
motor rotation.
1. Inspect motor, linkage, and valve or damper to ensure all
mechanical connections are correct and secure.
NOTE: In damper installations, the pushrod should not
extend more than a few inches past the ball
joints.
2. Ensure that there is adequate clearance for the linkage
throughout the entire motor stroke without binding or
striking other objects.
3. Ensure the motor transformer is properly sized.
NOTE: If a common transformer is used to power multi-
ple motors, ensure the power input is in phase
with all motors.
4. Drive the motor fully open and fully closed
(See Table 12).
NOTE: Refer to controller or system instructions for
additional checkout procedures.
5. For spring return motors, ensure that the valve or
damper returns to normal position upon power interrup-
tion.
6. Return the controller to the desired setting before leaving
the job.
REPLACEMENT
Damper Application
1. Turn off power and remove wiring from the old motor.
2. Remove the crank arm from shaft of old motor and
remove the old motor.
3. Determine necessity of the mounting bracket. If the link-
age can reach the new motor shaft position and the
crank arm has clearance for the necessary rotation, the
bracket is not required. Use the 220738A Adapter
Bracket or the 221455A Crank Arm if the crank arm must
rotate through the bottom plane of the motor.
a. If no bracket is required, mount the new motor
directly to the equipment and refer to the Installation,
Settings and Adjustments, and the Operation and
Checkout sections of these instructions.
b. If the bracket is required, refer to the Adapter Bracket
section and Fig. 3 in addition to the Installation, Set-
tings and Adjustments, and the Operation and
Checkout sections of these instructions.
4. Use No. 12 or 1/4 inch machine screws or bolts to mount
the new motor.
5. Mount damper crank arm and linkage to the new motor
shaft.
6. Use the Checkout procedures to test the crank arm and
linkage adjustment.
Valve Application
When replacing a motor in a valve application, the linkage
determines the necessity of the 220738A Adapter Bracket.
With Q100, Q601 or Q618 Linkages, it is necessary to use the
220738A to raise the motor shaft to the appropriate height.
Valve applications with a Q5001 Linkage do not require the
220738A Adapter Bracket. To operate Honeywell V5011
two-way or V5013 three-way valves through full stroke, use a
160° stroke motor or make sure the stroke is adjusted to 160
degrees.

SERIES 90 MODUTROL IV™MOTORS
63-2631—07 14
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SERIES 90 MODUTROL IV™MOTORS
15 63-2631—07

SERIES 90 MODUTROL IV™MOTORS
Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, MN 55422
customer.honeywell.com
® U.S. Registered Trademark
© 2012 Honeywell International Inc.
63-2631—07 M.S. Rev. 11-12
Printed in United States
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