Honeywell LeaderLine DPR 100 C User manual

DPR 100 C - DPR 100 D
PRODUCT MANUAL

DPR 100 C - DPR 100 D
PRODUCT MANUAL
Ref. : US1I-6137
Issue :19 October, 2003

Copyright, Notices, and Trademarks
© Copyright 2000 by Honeywell Inc.
While this information is presented in good faith and believed to be
accurate, Honeywell disclaims the implied warranties of
merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written agreement
with and for its customer.
In no event is Honeywell liable to anyone for any indirect, special or
consequential damages. The information and specifications in this
document are subject to change without notice.
This document was prepared using Information Mapping
methodologies and formatting principles.
Information Mapping is a trademark of Information Mapping Inc.
Windows is a registered trademark of Microsoft Inc.
Modbus is a registered trademark of MODICON, Inc.
The omission of a name from this list is not to be interpreted that the
name is not a trademark.

About This Document
Abstract
This manual describes the installation, configuration, operation, and maintenance of the Recorder.
Warranty
WARRANTY. THE FOLLOWING IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THOSE OF MERCHANTABILITY
AND FITNESS FOR PARTICULAR PURPOSE.
a) Goods/Hardware
Exceptas otherwise hereinafter provided,Honeywell warrants goods of its manufacture to be free of defective materials and faulty workmanship
and as conforming toapplicable specifications and/ordrawings. Commencing withdate of shipment,Honeywell'swarranty shall run for the period
specified on the face hereof or,if none be mentioned, 18 months. If warranted goods are returned to Honeywell during thisperiod of coverage,
Honeywell will repair or replace without charge those items it finds defective.
Experimental devices (designated by the letter "X" or "E" within their part-number identification) are prototype, pre-productionitemsthat have yet to
complete allphasesof product-release testing;these items are sold "AS IS" WITH NO WARRANTY.
b) Software
Software, if listed on the face hereof and used within hardware and/or a system warranted by Honeywell, will be furnished on a medium that’sfree
of defect in materials or workmanship under normal use for so long as the hardware and/or system is under warranty. During this period,
Honeywell will replace without charge any such medium it finds defective. As for the quality or performance of any software or data, they are
supplied “AS IS” WITH NO WARRANTY.
c) Services
Where hardware and/or a system is installed by Honeywell, such services are warranted against faulty workmanship for the same period (if any)
as applies to the installed items. During this concurrently running period, Honeywell will correct without charge any workmanship it finds to be
faulty.
Contacts
If you encounter any problem with your recorder, please contact your nearest Sales Office. (See the
address list at the end of this manual).
An engineer will discuss your problem with you. Please have your complete model
number and serial number available. Model number and serial number are located on the
chassis nameplate.
If it is determined that a hardware problem exists, a replacement instrument or part will be shipped
with instructions for returning the defective unit. Do not return your instrument without authorization
from your Sales Office or until the replacement has been received.

Symbol Meanings
Symbol What it means
Protective ground terminal. Provided for connection of the protective earth green (green
or green/yellow) supply system conductor.
Functional ground terminal. Used for non-safety purposes such as noise immunity
improvement.
WARNING. Risk of electric shock. This symbol warns the user of a potential shock
hazard where voltages greater than 30 Vrms, 42.4 Vpeak, or 60 Vdc may be accessible.
CAUTION. When this symbol appears on the product, see the user manual for more
information. This symbol appears next to the required information in the manual.
CE conformity
This product conforms with the protection requirements of the following European Council
Directives: 89/336/EEC, the EMC directive, and 73/23/EEC, the low voltage directive. Do
not assume this product conforms with any other “CE Mark” Directive(s).
Attention
The emission limits of EN 50081-2 are designed to provide reasonable protection against harmful
interference when this equipment is operated in an industrial environment. Operation of this equipment in a
residential area may cause harmful interference. This equipment generates, uses, and can radiate radio
frequency energy and may cause interference to radio and television reception when the equipment is used
closer than 30 meters to the antenna(e). In special cases, when highly susceptible apparatus is used in close
proximity, the user may have to employ additional mitigating measures to further reduce the electromagnetic
emissions of this equipment.
Product model number:
Serial number:
Date code:
Service department telephone
number:

TABLE OF CONTENTS
1. OVERVIEW............................................................................................................................................... 1-1
1.1 RECORDER OVERVIEW.................................................................................................................... 1-1
2. INSTALLATION ....................................................................................................................................... 2-1
2.1 WARNING .............................................................................................................................................. 2-1
2.2 UNPACKING.......................................................................................................................................... 2-2
2.3 PANEL MOUNTING THE RECORDER............................................................................................ 2-3
2.3.1 Recommendations ........................................................................................................................ 2-3
2.3.2 External dimensions and cut-out .................................................................................................. 2-3
2.3.3 Installing the recorder................................................................................................................... 2-4
2.4 WIRING THE RECORDER ................................................................................................................. 2-5
2.4.1 Recommendations ........................................................................................................................ 2-5
2.5 TECHNICAL CONNECTIONS............................................................................................................ 2-6
2.6 FITTING THE CHART......................................................................................................................... 2-7
2.6.1 Roll Chart..................................................................................................................................... 2-7
2.6.2 Fanfold Chart ............................................................................................................................... 2-8
2.7 INSTALLING THE PRINTING SYSTEM.......................................................................................... 2-9
2.8 CHECK LIST........................................................................................................................................ 2-15
3. OPERATION ............................................................................................................................................. 3-1
3.1 OPERATING INTERFACE EXPLANATION ................................................................................... 3-1
3.2 BASIC ACTIONS................................................................................................................................... 3-2
3.2.1 Opreators keys.............................................................................................................................. 3-2
3.2.2 How to select the display type...................................................................................................... 3-3
4. MODEL SELECTION GUIDE ................................................................................................................ 4-1
4.1 PRODUCT IDENTIFICATION............................................................................................................ 4-1
5. PRODUCT SPECIFICATION SHEET ................................................................................................... 5-1
6. CONFIGURATION................................................................................................................................... 6-1
6.1 OPERATOR INTERFACE ................................................................................................................... 6-1
6.2 ONE EXAMPLE: HOW TO SET THE CHART SPEED................................................................... 6-5
6.2 PROMPTS EXPLANATION ................................................................................................................ 6-6
7. DETAILED CONFIGURATION ............................................................................................................. 7-1
7.1 PARAMETER LIST .............................................................................................................................. 7-1
8. SERVICE.................................................................................................................................................... 8-1
8.1 OPERATOR INTERFACE ................................................................................................................... 8-1
8.1.1 Access to service .......................................................................................................................... 8-1
8.1.2 Passwords..................................................................................................................................... 8-1
8.1.3 Main function............................................................................................................................... 8-1
8.1.4 Access to functions during service............................................................................................... 8-2
8.2 LIST OF SERVICES.............................................................................................................................. 8-3
i

TABLE OF CONTENTS
9. PC LOADER .............................................................................................................................................. 9-1
9.1 OVERVIEW............................................................................................................................................ 9-1
9.2 INSTALLATION.................................................................................................................................... 9-1
9.2.1 System Requirement .................................................................................................................... 9-1
9.2.2 New Installation ........................................................................................................................... 9-2
9.2.3 Upgrade old installation ............................................................................................................... 9-5
9.2.4 Uninstall ....................................................................................................................................... 9-6
9.3 USE .......................................................................................................................................................... 9-7
9.3.1 Start up ......................................................................................................................................... 9-7
9.3.2 Menus........................................................................................................................................... 9-7
9.3.3 Modifying fields of parameters .................................................................................................... 9-7
9.3.4 Going from a parameter field to another one ...............................................................................9-7
9.3.5 Leaving a menu ............................................................................................................................ 9-7
9.4 SET UP COMM...................................................................................................................................... 9-8
9.5 USE .......................................................................................................................................................... 9-9
9.5.1 Read and Modify.......................................................................................................................... 9-9
9.5.2 User actuation............................................................................................................................... 9-9
9.6 SERVICE PARAMETERS.................................................................................................................. 9-10
9.7 MONITORING..................................................................................................................................... 9-13
9.7.1 Parameters initialization............................................................................................................. 9-13
9.7.2 Real time display........................................................................................................................ 9-13
9.7.3 Start/stop archiving .................................................................................................................... 9-13
9.8 UPDATE SOFTWARE (FOR JACK ONLY).................................................................................... 9-14
10. TROUBLESHOOTING .......................................................................................................................... 10-1
10.1 FAILURE SYMPTOMS AND TROUBLESHOOTING PROCEDURES ...................................... 10-1
10.2 TROUBLESHOOTING LIST ............................................................................................................. 10-1
10.2.1 Self test mode pen recorder........................................................................................................ 10-1
10.2.2 Self test mode multipoint recorder ............................................................................................. 10-5
10.2.3 Symptom: The recorder is inoperative ....................................................................................... 10-8
10.2.4 Symptom: The display is inoperative......................................................................................... 10-8
10.2.5 Symptom: The chart is inoperative ............................................................................................ 10-8
10.2.6 Symptom: The print carriage is inoperative ...............................................................................10-9
10.2.7 Symptom: The print head is inoperative .................................................................................. 10-10
10.2.8 Symptom: Printing incorrect color ........................................................................................... 10-10
10.2.9 Symptom: Wrong date/time ..................................................................................................... 10-11
10.2.10 Symptom: The alram relay is inoperative ................................................................................ 10-11
10.2.11 Symptom: Analog input out of tolerance ................................................................................. 10-11
10.2.12 Symptom: Incorrect spacing between points............................................................................ 10-12
10.2.13 Symptom: No communication with PC loader......................................................................... 10-12
10.2.14 Symptom: Printed traces are unstable ...................................................................................... 10-12
10.2.15 Symptom: Chart illumination failed......................................................................................... 10-13
10.2.16 Symptom: Current output failed............................................................................................... 10-13
10.3 ERROR MESSAGES ......................................................................................................................... 10-14
11. KITS LIST................................................................................................................................................ 11-1
11.1 ELECTRONIC PARTS ....................................................................................................................... 11-2
11.2 MECHANICAL PARTS ...................................................................................................................... 11-3
11.3 MISCELLANEOUS ............................................................................................................................. 11-4
11.4 CONSUMABLES ................................................................................................................................. 11-5
12. PROMPTS TRANSLATION.................................................................................................................. 12-1
12.1 MATRICES........................................................................................................................................... 12-1
ii

TABLE OF CONTENTS
iii
12.2 SERVICE .............................................................................................................................................. 12-9
12.3 MESSAGES DURING THE RUN DISPLAY .................................................................................. 12-12
13. CONFIGURATION WORKSHEET...................................................................................................... 13-1
13.1 ANALOG INPUTS ............................................................................................................................... 13-1
13.2 ANALOG ALARMS ............................................................................................................................ 13-1
13.3 MATH.................................................................................................................................................... 13-2
13.4 DIGITAL INPUTS ............................................................................................................................... 13-2
13.5 MESSAGES .......................................................................................................................................... 13-3
13.6 CHART.................................................................................................................................................. 13-3
13.7 MISCELLANEOUS ............................................................................................................................. 13-4
13.8 BATCH .................................................................................................................................................. 13-4
13.9 PRINTER .............................................................................................................................................. 13-5
13.10 EVENT .................................................................................................................................................. 13-6
13.11 MMI ....................................................................................................................................................... 13-6
13.12 CURRENT OUTPUT........................................................................................................................... 13-6
SAFETY
SALES AND SERVICE

1-1
1.OVERVIEW
1.1 RECORDER OVERVIEW
This recorder is a precision measuring instrument with many features.
• Up to 3 pens for the pen recorder or up to 6 channels for the multipoint recorder,
• Compact size: 245 mm depth,
• 100 mm chart in either roll or fanfold presentation,
• Universal power supply: With optional 24 Vdc output voltage to supply up to 2 transmitters,
• IP54 front of panel protection,
• Universal input with wide choice of actuation/range,
• High accuracy: 0.1 % F.S.,
• Easy interactive product configuration,
• Large, clear operator display,
• Fast scanning rate: 330 ms for 3 channels, 640 ms for 6 channels,
• Alphanumeric chart documentation,
• Up to 12 alarm setpoints with a wide choice of alarm types,
• Event alarm: end of chart paper, sensor burnout, clock battery low, etc.,
• Up to 12 customer messages,
• 4 Batch messages,
• Event precursor,
• Standard chart illumination,
• Up to 4 digital inputs,
• Product configurability and service diagnostic with PC software,
• Supervision display via PC software,
• Chart zoning configurable,
• Complies with IEC348 and IEC1010 safety requirements,

1-2
1. OVERVIEW
OPTIONS:
• Up to 12 alarm relay outputs,
• Maths functions,
• Up to 2 current output channels (4 to 20 mA).
For the best product performance Honeywell recommends the use of Honeywell charts and
pens, use of other manufacturer’s charts and pens may degrade product performance.

2-1
2. INSTALLATION
2.1 WARNING
IMPROPER INSTALLATION
!
To avoid the risk of electrical shock which could cause personal injury, follow all safety
notices in this documentation.
Protective earth terminal. Provided for connection of the protective earth supply system
conductor.
Failure to comply with these instructions could result in death or serious injury
! POWER SUPPLY
Ensure the source voltage matches the supply voltage of the recorder before power on.
! PROTECTIVE GROUNDING
Make sure to connect the protective grounding to prevent an electric shock before power on.
! NECESSITY OF PROTECTIVE GROUNDING
To avoid a potential shock hazard, never cut off the internal or external protective grounding wire or
disconnect the wiring of protective grounding terminal.
! DEFECT OF PROTECTIVE GROUNDING AND FUSE
Do not operate the instrument when protective grounding or fuse might be defective.
! FUSE
To prevent a fire, make sure to use the fuse with specified standard (current voltage, type). Before
replacing the fuse, turn off the power and disconnect the power source. Do not use a different fuse or
short-circuit the fuseholder.
! DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE
Do not operate the instrument in the presence of flammable liquids or vapors. Operation of any
electrical instrument in such an environment constitutes a safety hazard.
! NEVER TOUCH THE INTERIOR OF THE INSTRUMENT
Inside this instrument there are areas of high voltage ; therefore, never touch the interior if the power
supply is connected. This instrument has an internal changeable system ; however, internal inspection
and adjustments should be done by qualified personnel only.
! EXTERNAL CONNECTION
To ground securely, connect the protective grounding before connecting to measurement or control
unit.
! If the equipment is used in a manner not specified by the manufacturer, the protection provided by
the equipment may be impaired.
! Do not replace any component (or part) not explicitly specified as replaceable by your supplier.

2-2
2. INSTALLATION
2.2 UNPACKING
Remove the accessories and check them against the figure below.
1. Ink cartridge(s) (A) or ink wheel (B)
2. Fuse (Spare)
3. Roll (R) or fanfold (Z) chart
4. Mounting brackets with nuts
5. Operator manual
6. Front label
NOTE:In case of missing item, please contact your nearest sales office.

2-3
2. INSTALLATION
2.3 PANEL MOUNTING THE RECORDER
2.3.1 Recommendations
This recorder is designed to operate under specific conditions. If you need more information, refer to the
product specification sheet.
2.3.2 External dimensions and cut-out
Prepare panel cut-out as detailed below:
Note: Maximum panel thickness 15 mm
!CAUTION
The maximum temperature inside the cabinet should not exceed the ambient conditions
specific to the recorders. The recorder must be mounted into a panel to limit operator
access to the rear terminals.
Failure to comply with these instructions may result in product damage

2-4
2. INSTALLATION
2.3.3 Installing the recorder
To install the recorder, follow the figures below:
Mounting brackets
Mounting angle limits

2-5
2. INSTALLATION
2.4 WIRING THE RECORDER
2.4.1 Recommendations
# All wiring must be in accordance with local norms and carried out by authorized experienced
personnel.
# The ground terminal must be connected before any other wiring (and disconnected last).
# A switch in the main supply is required near the equipment.
# If an external fuse is used to protect the line supply to the recorder, the fuse should match the
recorder fuse rating (fuse type) as well as for the fuseholder.
# Sensor wiring should be run as far as possible from power wiring.
# To reduce stray pick-up, we recommend the use of twisted pair sensor wiring.
# EMI effects can be further reduced by the use of shielded cable sensor wiring. The shield must be
connected to the ground terminal.
Note: Terminal (A) is only used for RTD. (See diagrams above.)

2-6
2. INSTALLATION
2.5 TERMINAL CONNECTIONS

2-7
2. INSTALLATION
2.6 FITTING THE CHART
2.6.1 Roll chart
Open the chart cassette as shown below and install the chart using the figure on the cassette.
Note 1: To maintain print quality, the print carriage guide rods should be cleaned at six-monthly intervals
with a dry cotton cloth. Lubrificant should NOT be used.
If required, the chart cassette can be cleaned with a damp cotton cloth.
Note 2: After the installation of a new chart, close the display and reinsert the chart cassette.
NOTICE
Reset the paper length if configured after installing the new chart.
See paragraph 3.2.1 "Operators keys".
"END PAPER" message: When you see " END PAPER " message on the display ("end of paper" message),
the recorder informs you that the chart arrives at the end.
To remove this message, press until you read "PAPLG=…" (paper length)
and press
ENTER .
After that, the " END PAPER " message disappears.

2-8
2. INSTALLATION
2.6.2 Fanfold chart
# Open the chart cassette as shown below and install the chart using the figure on the cassette.
# Place the fanfold chart in the upper compartment with the folds in the vertical plane and the slots on
the right hand side.
# Pull out 4 folds of paper and then close the rear metal cover.
Note 1: To maintain print quality, the print carriage guide rods should be cleaned at six-
monthly intervals with a dry cotton cloth. Lubricant should NOT be used.
If required, the chart cassette can be cleaned with a damp cotton cloth.
Note 2:After the installation of a new chart, close the display and reinsert the chart cassette.
NOTICE
Reset the paper length if configured after installing the new chart.
See paragraph 3.2.1 "Operators keys".
"END PAPER" message: When you see " END PAPER " message on the display ("end of paper" message),
the recorder informs you that the chart arrives at the end.
To remove this message, press until you read "PAPLG=…" (paper length)
and press
ENTER .
After that, the " END PAPER " message disappears.

2-9
2. INSTALLATION
2.7 INSTALLING THE PRINTING SYSTEM
Remove the chart cassette from the chassis as shown below:

2-10
2. INSTALLATION
If you have a pen recorder, proceed as shown below:
Open the front display after having removed the chart cassette.
Insert the pen cartridges.