Honeywell Vertex User manual

Vertex Continuous Gas Monitor
Operating Manual
•Table of Contents
•Introduction
•Installation
•Startup
•Operation
•Maintenance
•Troubleshooting
•Installation Drawings
•cicais
•Detectable Gases
•Replacement/Consumable
•Optional Relay Specs
•Network Interfaces
•LIT Option
•Warranty Statement

VertexTM 72-Point Continuous Monitor
Vertex Technical Handbook i
Vertex Continuous Monitor Symbols
Symbol Description
Power on
Power off
NOTICE
Potential damage to the device or other property, maintenance
procedures, and “refer to manual” instructions.
Lifting instructions, low clearances, slipping/tripping hazards,
minor corrosive dangers.Also used when defining personal
protective equipment (gloves, dust masks, etc.)
Personal injury risk: machinery hazards around guarded
equipment, moving parts, crush/pinch hazards, flying debris, and
arc flash hazards.
The most dangerous or potentially lethal hazards: unguarded
equipment, confined space entrances, and lockout labels.
Caution: possibility of electric shock
Caution: hot surface
Protective conductor terminal (ground terminal)
AIN
WARNING
DANGER

VertexTM 72-Point Continuous Monitor
Vertex Technical Handbook ii
EMC Considerations
Your Honeywell Analytics continuous gas monitor
has been designed to comply with applicable
Electromagnetic Compatibility (EMC) standards
at the time of manufacture. The design includes
filtering, shielding and bypassing techniques. At
the time of certification, simulated customer Input/
Output (I/O) schemes were tested.
All methods used in your equipment for emission
suppression and reduction of susceptibility are
interactive.Modificationsto themonitorcouldresult
in increased emissions and higher vulnerability to
other radiated fields.
Followingtheguidelinesinthis EMCConsiderations
section will ensure your monitor maintains the
highest degree of EMC integrity. The guidelines
listed apply only to I/O emissions and do not apply
to A.C. and D.C.monitor power connections.
Cabling
At a very minimum, all cables should include a
braided shield. Ideal results have been obtained
with twisted pair cabling which has a foil shield
surrounding each pair plus foil and 90% braid
shielding around the bundle. In addition, ensure
local electrical code requirements are met.
The following cable parameters must be
considered:
Braid Must have a minimum 90%
coverage
Foil When used with braid, provides
100% coverage
Do not use foil alone.It has a
tendency to break.
Twisted Pair Provides for cancelling of
magnetic fields
Stranded Pair Provides the greatest surface
area
Shield
Termination Continuation of the shield to the
cabinet earth ground is most
important.
For discrete wire terminations,
pigtails to the cabinet (connector)
ground should be extremely short
(absolutely no greater than three
inches).
For multiconductor connector
terminations, only 360° shielded
shells should be used.
Note:
Honeywell Analytics product testing uses >90%
braid with foil (around the bundle); twisted
pair; stranded 24 AWG (minimum wiring for all
qualication and certication testing.)

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Vertex Technical Handbook iii
Connectors
All qualification and certification of Honeywell
Analytics products were achieved with high quality
connectors, providing 360° shield coverage.These
connectors generally had metal shells.
Failure to properly secure the connector to the
equipment will result in high emission levels.
Also, poorly constructed or improperly assembled
connectors can be a high source of radiated noise
and provide a path for external signals into the
monitor.

VertexTM 72-Point Continuous Monitor
Vertex Technical Handbook TOC-1
Table of Contents
Vertex Continuous Monitor Symbols................................................................................... i
EMC Considerations............................................................................................................. ii
Cabling .............................................................................................................................. ii
Connectors ................................................................................................................. iii
1 Introduction
1.1 System Overview.........................................................................................................1-2
1.1.1 Manufacturer.......................................................................................................1-2
1.1.2 General Safety.....................................................................................................1-2
1.2 System Components...................................................................................................1-2
1.2.1 Vertex Front.........................................................................................................1-3
1.2.2 Vertex Back .........................................................................................................1-4
1.2.3 Exhaust and Wiring Ports.................................................................................. 1-5
1.2.4 Module Front - Door Closed...............................................................................1-6
1.2.5 Analyzer Side Panel (exterior)........................................................................... 1-7
1.2.6 Analyzer Side Panel (interior)............................................................................ 1-8
1.2.7 Sample Tubing Connections (detail).................................................................1-9
1.2.8 System Controls (behind screen)....................................................................1-10
1.2.9 Analyzer Front...................................................................................................1-12
1.2.10 Data Acquisition Computer (rear) .................................................................1-13
1.2.11 ChemCam USB Hub........................................................................................1-15
1.2.12 Back of Chemcassette®Module ....................................................................1-16
1.2.13 Main PLC..........................................................................................................1-17
1.2.14 Relay Option PLC............................................................................................1-18
1.3 Menu Map ...................................................................................................................1-19
1.4 Analyzer Modules ......................................................................................................1-20
1.5 Sampling System.......................................................................................................1-21
1.6 Chemcassette®Detection System............................................................................1-22
1.6.1 Detector Optics.................................................................................................1-22

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Vertex Technical Handbook TOC-2
1.6.2 Stain Pattern......................................................................................................1-23
1.6.3 Chemcassette®Tapes.......................................................................................1-25
1.6.4 Optional ChemCam...........................................................................................1-25
1.6.6 Cooling Fans and Filters.................................................................................. 1-25
1.7 Pyrolyzer Module Detection System........................................................................ 1-26
1.7.1 Pyrolyzer Fan ....................................................................................................1-26
1.8 Vacuum Pumps..........................................................................................................1-27
1.9 Multiple Gas Monitoring............................................................................................1-28
1.10 Control System ........................................................................................................1-29
1.10.1 Data Acquisition Computer............................................................................1-29
1.10.2 Programmable Logic Controller.................................................................... 1-29
2 Installation
2.1 Introduction..................................................................................................................2-2
2.2 Surveying the Installation Site ...................................................................................2-3
2.2.1 Placement of the Vertex System .......................................................................2-3
2.2.2 Exposure to Dust and Humidity ........................................................................2-3
2.2.3 Sample Transport Time...................................................................................... 2-3
2.2.4 Monitor Dimensions ...........................................................................................2-3
2.2.5 Sample Locations............................................................................................... 2-4
2.2.6 Sample Line Particulate Filter Use.................................................................... 2-4
2.3 Optional Floor Mounting.............................................................................................2-4
2.4 Installing Sample Lines/ Filters..................................................................................2-4
2.4.1 Sample Line Installation Requirements............................................................2-5
2.4.2 Sample Line Connections.................................................................................. 2-6
2.4.3 Installing Sample Line Particulate Filters.........................................................2-6
2.5 Installing Pump Exhaust Line.....................................................................................2-7
2.5.1 Exhaust Line Installation Requirements ..........................................................2-7
2.5.2 Exhaust Line Connection ..................................................................................2-7
2.6 Electrical Power...........................................................................................................2-8
2.6.1 Connecting AC Power........................................................................................ 2-8
2.6.2 Verifying Proper AC Power Connection ........................................................2-9

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2.6.3 Vertex Transformer Installation.......................................................................2-11
2.6.4 Power On/Off.....................................................................................................2-16
2.7 Data Acquisition System...........................................................................................2-17
2.7.1 Optional Keyboard............................................................................................2-17
2.7.2 Printer ................................................................................................................2-19
2.7.3 External Network Connection..........................................................................2-20
2.7.4 Network Computer Security.............................................................................2-20
2.8 Wiring Alarm Relays..................................................................................................2-21
2.8.1 Relay Contacts..................................................................................................2-21
2.8.2 Wiring Guidelines .............................................................................................2-21
Validating the System ...............................................................................................2-22
3 Startup
3.1 Startup ..........................................................................................................................3-2
3.1.1 Initial Startup.......................................................................................................3-2
3.1.2 Factory Configuration ........................................................................................3-2
3.2 Getting Started.............................................................................................................3-3
3.3 Verify Installation.........................................................................................................3-3
3.4 Startup Sequence ........................................................................................................ 3-4
3.5 Power Up ......................................................................................................................3-5
3.6 Start Program...............................................................................................................3-7
3.7 Configuration Utility .................................................................................................... 3-9
3.7.1 Define Gas Location......................................................................................... 3-21
3.7.2 Configure Analyzers and Points......................................................................3-23
3.7.3 Set Analyzer Window........................................................................................3-24
3.7.4 Configure Point ................................................................................................ 3-25
3.7.5 Define and Assign Relays................................................................................3-34
3.7.6 Configure PLC...................................................................................................3-35
3.7.7 Set Alarm Relays...............................................................................................3-37
3.7.8 Set Fault Relays ............................................................................................... 3-39
3.7.9 Profile Management-File Menu........................................................................ 3-41
3.7.10 Other Menu......................................................................................................3-42

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Vertex Technical Handbook TOC-4
3.7.11 Profile Management Utility.............................................................................3-43
3.8 Load Tape...................................................................................................................3-44
3.9 Verify Flow Rates and Supply Vacuum ...................................................................3-45
3.9.1 Set Supply Vacuum (Series 2)......................................................................... 3-45
3.9.2 Verify Flow Rates..............................................................................................3-45
3.10 Leak Checking Sample Lines ................................................................................. 3-49
3.11 Reconfigure..............................................................................................................3-49
3.12 Moving to a New Site...............................................................................................3-50
3.13 System Shut Down .................................................................................................. 3-51
4 Operation
4.1 Introduction..................................................................................................................4-2
4.2 Monitoring Mode Overview......................................................................................... 4-2
4.3 Main Screen..................................................................................................................4-3
4.3.1 System Display Area ..........................................................................................4-4
4.3.2 Point Detail Display Area ...................................................................................4-8
4.3.3 Function Buttons.............................................................................................. 4-10
4.4 Project Functions ......................................................................................................4-11
4.4.1 Log In and Log Out........................................................................................... 4-12
4.4.2 Changing Password .........................................................................................4-13
4.4.3 Updating Program ............................................................................................4-14
4.4.4 Restore OnScreen Keyboard........................................................................... 4-14
4.4.5 Stopping Project............................................................................................... 4-14
4.5 Review Functions ...................................................................................................... 4-15
4.5.1 Event History.....................................................................................................4-15
4.5.2 Data Trend.........................................................................................................4-23
4.5.3 Optional ChemCam...........................................................................................4-24
4.5.4 Event List...........................................................................................................4-26
4.6 Menu Buttons.............................................................................................................4-28
4.6.1 Run Time Options.............................................................................................4-28
4.6.2 Flow Calibration ............................................................................................... 4-34
4.6.3 Maintenance......................................................................................................4-41

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Vertex Technical Handbook TOC-5
4.6.4 Diagnostics........................................................................................................4-44
4.6.5 Service...............................................................................................................4-47
4.6.6 Security Access................................................................................................4-51
4.6.7 Configuration ....................................................................................................4-53
4.7 OnScreen Keyboard .................................................................................................. 4-54
4.7.1 Restore OnScreen Keyboard........................................................................... 4-54
5 Maintenance
5.1 Introduction..................................................................................................................5-2
5.2 Maintenance Schedules..............................................................................................5-3
5.3 Chemcassette®Analyzer Maintenance......................................................................5-4
5.3.1 Air Filter (Series 1 Analyzers only)....................................................................5-4
5.3.2 Remove and Replace Chemcassette®Analyzer Particulate Filters................ 5-5
5.3.3 Remove Filters....................................................................................................5-6
5.3.4 Replace Filters ....................................................................................................5-7
5.3.5 Change Chemcassette®Tape ............................................................................5-8
5.4 Replacing an Analyzer ................................................................................................5-9
5.4.1 Disconnecting Cables ........................................................................................5-9
5.4.2 Remove Analyzer..............................................................................................5-11
5.4.3 Install Analyzers................................................................................................5-11
5.5 Remove and Replace Pyrolyzer Filters....................................................................5-12
5.5.1 Remove Filters..................................................................................................5-12
5.5.2 Replace Filters ..................................................................................................5-13
5.6 Remove and Install Pumps.......................................................................................5-14
5.6.1 Remove Pump...................................................................................................5-15
5.6.2 Install New Pump..............................................................................................5-16
5.7 Remove and Install Power Supplies ........................................................................ 5-17
5.7.1 Remove Supply.................................................................................................5-17
5.7.2 Replace Supply.................................................................................................5-17
5.8 Clean the Touch Screen............................................................................................5-18
5.9 PLC Module Battery Backup Check......................................................................... 5-19
5.10 File Maintenance......................................................................................................5-20

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5.11 Optics Cleaning .......................................................................................................5-21
6 Troubleshooting
6.1 Introduction..................................................................................................................6-2
6.2 General System Problems .......................................................................................... 6-3
6.3 Maintenance Faults .....................................................................................................6-7
6.4 Instrument Faults.......................................................................................................6-16
6.5 Information Events .................................................................................................... 6-26
6.6 Manual Analyzer Override.........................................................................................6-30
A Installation Drawings
A.1 Introduction .................................................................................................................A-2
B Specifications
B.1 Introduction .................................................................................................................B-2
B.2 Filter Compatibility......................................................................................................B-3
B.3 Vertex General Specifications ...................................................................................B-4
B.4 Nominal Transport Times...........................................................................................B-5
C Detectable Gases
C.1 Detectable Gases ........................................................................................................C-2
D Replacement and Consumable Items
D.1 Consumables...............................................................................................................D-3
D.1.1 Chemcassettes®............................................................................................................................................................................D-3
D.1.2 End of Line Particulate Sample Filters - See Appendix B..............................D-3
D.1.3 Common to all Analyzers (Series 1 or Series 2, Chemcassette®or Pyrolyz-
ers) ................................................................................................................................D-3
D.1.4 Common to all Pyrolyzers (Series 1 or Series 2).............................................D-3
D.1.4.1 Series 1 Analyzers (Chemcassette®or Pyrolyzer).......................................D-3
D.1.5 Common to all Rack Systems (Series 1 or Series 2) ......................................D-3
D.1.5.1 Series 2 Rack ..............................................................................................D-3
D.2 Printed Circuit Boards................................................................................................D-4
D.2.1 Common to all Pyrolyzers.................................................................................D-4
D.2.1.1 Series 1 Pyrolyzers......................................................................................D-4
D.2.1.2 Series 2 Pyrolyzers......................................................................................D-4

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D.2.2 Series 1 Analyzers (Chemcassette®or Pyrolyzer) .........................................D-4
D.2.3 Series 2 Analyzers (Chemcassette®or Pyrolyzer) ..........................................D-4
D.2.4 Series 2 Power Distribution Module.................................................................D-4
D.3 Components ................................................................................................................D-4
D.3.1 Common to all Analyzers(Series 1 or Series 2, Chemcassette®or Pyrolyzer)
.......................................................................................................................................D-4
D.3.1.1 Series 1 Analyzers (Chemcassette®or Pyrolyzer).......................................D-4
D.3.1.2 Series 2 Analyzers (Chemcassette®or Pyrolyzer).......................................D-4
D.3.2 Common to all Pyrolyzers (Series 1 or Series 2).............................................D-5
D.3.2.1 Series 1 Pyrolyzers......................................................................................D-5
D.3.2.2 Series 2 Pyrolyzers......................................................................................D-5
D.3.3 Common to all Rack Systems (Series 1 or Series 2) ......................................D-5
D.3.3.1 Series 1 Rack Systems ...............................................................................D-5
D.3.3.2 Series 2 Rack Systems ...............................................................................D-6
D.3.4 Common to all Pump Modules (Series 1 or Series 2).....................................D-6
D.3.4.1 Series 1 Pump Module ................................................................................D-6
E Optional Relay Specifications
E.1 Relay Output Contacts................................................................................................E-2
E.2 Relay Contact Ratings ................................................................................................E-3
E.3 Default Relay Assignments........................................................................................E-4
E.3.1 Introduction.........................................................................................................E-4
E.3.2 Main PLC.............................................................................................................E-5
E.3.3 Optional Relay PLC............................................................................................E-6
E.3.4 Terminal Assignment of 1746-OW16 Relay Module........................................E-7
E.3.5 Terminal Assignment of 1746-OX8 Relay Module.........................................E-14
F Network Interface and Options
F.1 Network Interface and Options ..................................................................................F-2
F.2 OLE for Process Control (OPC) Interface .................................................................F-3
F.2.1 Setting Up an OPC Client Application....................................F-3
F.3 Data Values Common to Fieldbus Networks ............................................................F-7
F.3.1 Alarms and Faults...............................................................................................F-7

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F.3.2 Concentrations ...................................................................................................F-7
F.3.3 Heartbeat.............................................................................................................F-8
F.4 Data Map.......................................................................................................................F-9
F.5 Profibus Option .........................................................................................................F-11
(P/N 1295-0275) ..........................................................................................................F-11
F.5.1 Termination.......................................................................................................F-11
F.5.2 Profibus Module Configuration.......................................................................F-12
F.6 DeviceNet Interface ...................................................................................................F-13
(P/N 1295-0329) ..........................................................................................................F-13
F.7 ControlNet Interface..................................................................................................F-14
F.8 DF1 Interface (P/N1295-0343) ...................................................................................F-15
F.9 Modbus Plus Interface ..............................................................................................F-16
(P/N1295-0330) ...........................................................................................................F-16
F.10 LonWorks Interface.................................................................................................F-17
(P/N 1295-0329) ........................................................................................................F-17
F.11 Modbus/TCP (P/N1295-0520)..................................................................................F-18
F.11.1 Configuring the IP Address...........................................................................F-18
F.12 Ethernet/CIP (P/N1295-0519) ..................................................................................F-20
F.12.1 Configuring the IP Address...........................................................................F-22
F.13 RSView32 Active Display........................................................................................F-23
Set-Up Instructions..................................................................................................F-23
G Line Integrity Test Option
H Warranty Statement
Chemcassette®Device Warranty Statement ...................................................................H-2
Chemcassette®Warranty ..................................................................................................H-3

VertexTM 72-Point Continuous Monitor
Vertex Technical Handbook 1-1
1 Introduction

VertexTM 72-Point Continuous Monitor
Vertex Technical Handbook 1-2
1.1 System Overview
The Honeywell Analytics Vertex™ System
continuously monitors up to 72 remote locations
for toxic gases. It responds to gases that exceed
programmed levels by:
•Triggering alarms and opening event
windows to warn operators of high or low
concentrations
• Triggering relays to external devices
•Displaying the location, gas type and gas
concentration
• Storing the alarm information in a database
TheVertexSystemprovidesfastresponse toa wide
range of gases. Each location may be up to 400 ft
(122 m) from the Vertex System.The system uses
oneormoreofHoneywellAnalytics’Chemcassette®
analyzers, with or without pyrolyzer, to provide a
monitoringsystemtailoredtomeet therequirements
of the facility.
The Vertex System incorporates a range of
redundant and protective features for maximum
uptime:
•Intelligent analyzer modules allow one to stop
monitoring with no effect on the remaining
modules
• Power supplies are redundant
• Pumps are redundant
•The system powers up in the same state as
when powered down
•Filters,Chemcassettes®andmajorcomponents
in one of the analyzers can be replaced while
the remaining analyzers continue to function
Operation can be through an LCD touch screen or
through a local area network (LAN).
Chemcassette®is a registered trademark of Honeywell
Analytics, Inc.
1.1.1 Manufacturer
The Vertex System is manufactured by:
Honeywell Analytics Inc.
405 Barclay Boulevard
Lincolnshire, IL 60069 USA
www.honeywellanalytics.com
1.1.2 General Safety
Followall installationand operationalinstructionsto
ensure the safe and reliable operation of this unit.
If this monitor is used in a manner not specified by
Honeywell Analytics Inc., the protection provided
by the equipment may be impaired.
1.2 System Components
The following photos illustrate Vertex System
components,ports,connectionsandcontrols.From
the main front and back photos, click on the labels
to see the detail photos.

VertexTM 72-Point Continuous Monitor
Vertex Technical Handbook 1-3
Sample Tubing
Connections (detail)
Pyrolyzer Analyzer
Module Front Door Closed
(detail)
Analyzer Side Panel
(exterior)
Analyzer Side Panel
(interior)
Exhaust and Wiring
Ports
System Controls
(behind screen)
Universal
Chemcassette®
Analyzer
Analyzer Front
1.2.1 Vertex Front

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Vertex Technical Handbook 1-4
Relay Wire
Raceway
Data Acquisition
Computer (rear)
ChemCam USB
Hubs
Back of
Chemcassette®
Module
Rear Main
Power
Main PLC
Relay Option
PLC
1.2.2 Vertex Back

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Vertex Technical Handbook 1-5
System Exhaust
0.5 in (12.7 mm)
tubing AC Input
0.75 in pipe thread
Alarm Wiring Conduit
Plates - 4 in (101.6 mm) x 2
1.2.3 Exhaust and Wiring Ports

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Vertex Technical Handbook 1-6
1.2.4 Module Front - Door Closed
Protective panel over
touch screen.
Open to use.
Pyrolyzer Analyzer
Analyzer Status LED
Slot
Tier 1
Tier 2

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Vertex Technical Handbook 1-7
1.2.5 Analyzer Side Panel (exterior)
Slide Latch
Access Screws

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Vertex Technical Handbook 1-8
1.2.6 Analyzer Side Panel (interior)
Analyzer CPU
Proportional Valve Filters
ChemCam Option
Sample Pressure
Transducers
Sensor Interface PCB
Sample Flow
Transducers