Honeywell ORBIT 7120PLUS User manual

User Guide
Orbit 7120plus/7190g
Hybrid Presentation Scanner

Disclaimer
Honeywell International Inc. (“HII”) reserves the right to make changes in specifications and other information contained in
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Orbit 7120plus/7190g User Guide i
TABLE OF CONTENTS
Customer Support ........................................................................................................................ xi
Technical Assistance ............................................................................................................. xi
Product Service and Repair ................................................................................................ xi
Limited Warranty .................................................................................................................... xi
Send Feedback ........................................................................................................................ xi
Chapter 1 - Get Started ....................................................................................1
About This Manual......................................................................................................................... 1
Unpack Your Device....................................................................................................................... 1
Power Information ......................................................................................................................... 1
Connect the Device........................................................................................................................ 2
Connect with USB.................................................................................................................... 2
Connect with Keyboard Wedge .......................................................................................... 2
Connect with RS232 Serial Port ........................................................................................ 4
Connect with RS485............................................................................................................... 5
Reading Techniques...................................................................................................................... 5
Menu Bar Code Security Settings............................................................................................ 5
Set Custom Defaults ..................................................................................................................... 6
Reset the Custom Defaults......................................................................................................... 6
Chapter 2 - Program the Interface ................................................................7
Introduction...................................................................................................................................... 7
Program the Interface - Plug and Play.................................................................................. 7
Keyboard Wedge............................................................................................................................. 7

ii Orbit 7120plus/7190g User Guide
Laptop Direct Connect .................................................................................................................8
RS232 Serial Port............................................................................................................................8
RS485..................................................................................................................................................8
RS485 Packet Mode................................................................................................................9
USB IBM SurePos ........................................................................................................................10
USB PC or Macintosh Keyboard ............................................................................................10
USB HID...........................................................................................................................................11
USB Serial .......................................................................................................................................11
CTS/RTS Emulation .............................................................................................................11
ACK/NAK Mode......................................................................................................................11
Remote MasterMind™ for USB...............................................................................................12
Verifone®Ruby Terminal............................................................................................................12
Gilbarco®Terminal.......................................................................................................................13
Honeywell Bioptic Aux Port .....................................................................................................13
Datalogic™ Magellan®Aux Port..............................................................................................13
NCR Bioptic Aux Port..................................................................................................................14
Wincor Nixdorf Terminal ...........................................................................................................14
Wincor Nixdorf Beetle™ Terminal ..........................................................................................14
Wincor Nixdorf RS232 Mode A...............................................................................................15
Keyboard Country Layout.........................................................................................................15
Keyboard Wedge Modifiers......................................................................................................23
ALT Mode..................................................................................................................................23
Keyboard Style ..............................................................................................................................23
Keyboard Conversion .................................................................................................................24
Control Character Output.........................................................................................................25
Keyboard Modifiers.....................................................................................................................25
RS232 Modifiers ..........................................................................................................................27
RS232 Baud Rate ..................................................................................................................27
RS232 Word Length: Data Bits, Stop Bits, and Parity ............................................28
RS232 Receiver Time-Out .................................................................................................29
RS232 Handshaking............................................................................................................29

Orbit 7120plus/7190g User Guide iii
RS232 Timeout.......................................................................................................................30
XON/XOFF ...............................................................................................................................30
ACK/NAK...................................................................................................................................31
Scanner to Bioptic Communication .....................................................................................31
Scanner-Bioptic Packet Mode..........................................................................................31
Scanner-Bioptic ACK/NAK Mode....................................................................................32
Scanner-Bioptic ACK/NAK Timeout ..............................................................................32
Chapter 3 - Input/Output Settings .............................................................33
Power Up Beeper ..........................................................................................................................33
Good Read and Error Indicators.............................................................................................33
Beeper – Good Read .............................................................................................................33
Beeper Volume – Good Read ............................................................................................34
Beeper Pitch – Good Read .................................................................................................34
Beeper Pitch – Error .............................................................................................................35
Beeper Duration – Good Read..........................................................................................35
LED – Good Read...................................................................................................................35
Number of Beeps – Good Read........................................................................................36
Number of Beeps – Error....................................................................................................36
Good Read Delay....................................................................................................................36
User-Specified Good Read Delay....................................................................................37
Serial Trigger Mode .....................................................................................................................37
Read Time-Out........................................................................................................................37
Presentation Mode ......................................................................................................................37
Presentation Idle Mode.......................................................................................................38
Presentation LED Behavior after Decode....................................................................38
Presentation Sensitivity ......................................................................................................38
Presentation Centering.......................................................................................................39
Poor Quality Codes......................................................................................................................41
Poor Quality 1D Codes ........................................................................................................41
Poor Quality PDF Codes......................................................................................................41
Mobile Phone Read Mode ........................................................................................................42
Reread Delay ..................................................................................................................................42
User-Specified Reread Delay............................................................................................43

iv Orbit 7120plus/7190g User Guide
2D Reread Delay ....................................................................................................................43
Illumination Lights......................................................................................................................43
Host Acknowledgment...............................................................................................................44
Host ACK On/Off ...................................................................................................................45
Host ACK Timeout.................................................................................................................45
Host ACK Responses............................................................................................................45
Character Activation Mode ......................................................................................................46
Activation Character ............................................................................................................46
End Character Activation After Good Read.................................................................47
Character Activation Timeout ..........................................................................................47
Character Deactivation Mode.................................................................................................48
Deactivation Character.......................................................................................................48
D/E Character (Disable/Enable) ...........................................................................................48
Beep on BEL Character .............................................................................................................49
Centering ........................................................................................................................................49
Single Code Centering ........................................................................................................49
Custom Centering Settings...............................................................................................49
Preferred Symbology..................................................................................................................51
High Priority Symbology ....................................................................................................52
Low Priority Symbology ......................................................................................................52
Preferred Symbology Time-out........................................................................................52
Preferred Symbology Default ...........................................................................................53
Output Sequence Overview .....................................................................................................53
Output Sequence Editor.....................................................................................................53
To Add an Output Sequence .............................................................................................53
Other Programming Selections.......................................................................................54
Output Sequence Example................................................................................................54
Output Sequence Editor.....................................................................................................55
Partial Sequence ...................................................................................................................56
Require Output Sequence .................................................................................................56
No Read ...........................................................................................................................................57
Video Reverse ................................................................................................................................57
Working Orientation ...................................................................................................................58

Orbit 7120plus/7190g User Guide v
Chapter 4 - Data Edit ......................................................................................59
Prefix/Suffix Overview ...............................................................................................................59
Points to Keep In Mind ........................................................................................................59
Add a Prefix or Suffix ............................................................................................................60
Add a Tab Suffix to All Symbologies...............................................................................60
Clear One or All Prefixes or Suffixes...............................................................................61
To Add a Line Feed/Carriage Return Suffix to All Symbologies..........................61
Add an ETX Suffix to All Symbologies ...........................................................................61
Add an STX Prefix to All Symbologies............................................................................61
Prefix Selections ...........................................................................................................................62
Suffix Selections...........................................................................................................................62
Function Code Transmit............................................................................................................62
Intercharacter, Interfunction, and Intermessage Delays .............................................63
Intercharacter Delay.............................................................................................................63
User Specified Intercharacter Delay ..............................................................................63
Interfunction Delay...............................................................................................................64
Intermessage Delay..............................................................................................................64
Chapter 5 - Data Format ................................................................................65
Data Format Editor Introduction ...........................................................................................65
Add a Data Format.......................................................................................................................66
Other Programming Selections.......................................................................................67
Terminal ID Table ...................................................................................................................68
Data Format Editor Commands .............................................................................................68
Send Commands ...................................................................................................................68
Move Commands...................................................................................................................73
Search Commands................................................................................................................75
Miscellaneous Commands ................................................................................................77
Data Formatter..............................................................................................................................81
Primary/Alternate Data Formats ...........................................................................................82
Single Scan Data Format Change...................................................................................82

vi Orbit 7120plus/7190g User Guide
Chapter 6 - Symbologies............................................................................... 85
All Symbologies ............................................................................................................................86
Message Length Description..................................................................................................86
Codabar ...........................................................................................................................................87
Code 39............................................................................................................................................89
Interleaved 2 of 5 .........................................................................................................................93
NEC 2 of 5.......................................................................................................................................95
NEC 2 of 5 Message Length .............................................................................................96
Code 93............................................................................................................................................96
Straight 2 of 5 Industrial (three-bar start/stop)..............................................................98
Straight 2 of 5 IATA (two-bar start/stop)............................................................................99
Matrix 2 of 5................................................................................................................................ 100
Code 11......................................................................................................................................... 101
Code 128...................................................................................................................................... 102
ISBT 128 Concatenation ................................................................................................. 102
GS1-128 ....................................................................................................................................... 104
Telepen.......................................................................................................................................... 105
UPC-A............................................................................................................................................ 106
UPC-A/EAN-13 with Extended Coupon Code.............................................................. 108
Coupon GS1 DataBar Output .............................................................................................. 109
UPC-E0 ......................................................................................................................................... 110
UPC-E0 Addenda Required............................................................................................ 110
UPC-E1 ......................................................................................................................................... 112
EAN/JAN-13 ............................................................................................................................... 113
ISBN Translate..................................................................................................................... 120
EAN/JAN-8 .................................................................................................................................. 120
MSI.................................................................................................................................................. 122
Plessey Code............................................................................................................................... 124
GS1 DataBar Omnidirectional............................................................................................. 126
GS1 DataBar Limited .............................................................................................................. 126
GS1 DataBar Expanded ......................................................................................................... 127

Orbit 7120plus/7190g User Guide vii
Trioptic Code ...............................................................................................................................127
Codablock A.................................................................................................................................128
Codablock F.................................................................................................................................129
Label Code...................................................................................................................................129
PDF417 .........................................................................................................................................130
MacroPDF417............................................................................................................................131
MicroPDF417 .............................................................................................................................131
GS1 Composite Codes ............................................................................................................132
GS1 Emulation ...........................................................................................................................133
TCIF Linked Code 39 (TLC39)..............................................................................................134
QR Code ........................................................................................................................................134
Data Matrix ..................................................................................................................................136
MaxiCode......................................................................................................................................137
Aztec Code ...................................................................................................................................138
Chinese Sensible (Han Xin) Code.......................................................................................139
Postal Codes - 2D......................................................................................................................140
Planet Code Check Digit..................................................................................................144
Postnet Check Digit ...........................................................................................................144
Australian Post Interpretation.......................................................................................144
Postal Codes - Linear ..............................................................................................................145
China Post (Hong Kong 2 of 5)......................................................................................145
Korea Post..............................................................................................................................146
Chapter 7 - Imaging Commands ...............................................................149
Single-Use Basis .......................................................................................................................149
Command Syntax......................................................................................................................149
Image Snap - IMGSNP............................................................................................................150
IMGSNP Modifiers .............................................................................................................150
Image Ship - IMGSHP .............................................................................................................153
IMGSHP Modifiers .............................................................................................................154
Image Size Compatibility.................................................................................................162
Intelligent Signature Capture - IMGBOX.........................................................................163

viii Orbit 7120plus/7190g User Guide
Signature Capture Optimize.......................................................................................... 163
IMGBOX Modifiers............................................................................................................. 164
Chapter 8 - Utilities......................................................................................169
Add a Test Code I.D. Prefix to All Symbologies .............................................................. 169
Show Decoder Revision.......................................................................................................... 169
Show Scan Driver Revision.................................................................................................... 169
Show Software Revision......................................................................................................... 170
Show Data Format.................................................................................................................... 170
Test Menu .................................................................................................................................... 170
TotalFreedom.............................................................................................................................. 170
Application Plug-Ins (Apps) ................................................................................................. 171
EZConfig Cloud for Scanning Introduction ................................................................... 171
EZConfig Cloud for Scanning Operations................................................................ 172
Install EZConfig Cloud for Scanning.......................................................................... 172
Reset the Factory Defaults.................................................................................................... 173
Chapter 9 - Serial Programming Commands..........................................175
Conventions................................................................................................................................ 175
Menu Command Syntax ........................................................................................................ 175
Query Commands..................................................................................................................... 176
Trigger Commands................................................................................................................... 178
Reset the Custom Defaults ................................................................................................... 179
Menu Commands ..................................................................................................................... 180
Chapter 10 - Product Specifications........................................................201
Orbit 7120plus Product Specifications ........................................................................... 201
Orbit 7190g Product Specifications ................................................................................. 202
Standard Connector Pinouts ............................................................................................... 204
Keyboard Wedge................................................................................................................. 204
Serial Output ........................................................................................................................ 204
RS485 Output...................................................................................................................... 205

Orbit 7120plus/7190g User Guide ix
USB...........................................................................................................................................205
Required Safety Labels...........................................................................................................206
Chapter 11 - Maintenance and Troubleshooting..................................207
Repairs...........................................................................................................................................207
Maintenance...............................................................................................................................207
Clean the Scanner..............................................................................................................207
Inspect Cords and Connectors......................................................................................207
Replace Cables...........................................................................................................................208
Replace an Interface Cable.............................................................................................208
Troubleshoot the Scanner .....................................................................................................208
Appendix A - Reference Charts..................................................................211
Symbology Charts.....................................................................................................................211
Linear Symbologies...........................................................................................................211
2D Symbologies ..................................................................................................................212
Postal Symbologies ...........................................................................................................213
ASCII Conversion Chart (Code Page 1252) ....................................................................214
Lower ASCII Reference Table................................................................................................215
ISO 2022/ISO 646 Character Replacements ................................................................218
Keyboard Key References.......................................................................................................221
Sample Symbols........................................................................................................................223
Programming Chart .................................................................................................................225

x Orbit 7120plus/7190g User Guide

Orbit 7120plus/7190g User Guide xi
Customer Support
Technical Assistance
To search our knowledge base for a solution or to log in to the Technical Support
portal and report a problem, go to www.hsmcontactsupport.com.
Product Service and Repair
Honeywell International Inc. provides service for all of its products through service
centers throughout the world. To obtain warranty or non-warranty service, you
must first obtain a Return Material Authorization number (RMA #) and then return
your product to Honeywell (postage paid) with a copy of the dated purchase record.
To learn more, go to www.honeywellaidc.com and select Service & Repair at the
bottom of the page.
Limited Warranty
For warranty information, go to www.honeywellaidc.com and click Get Resources >
Product Warranty.
Send Feedback
Your feedback is crucial to the continual improvement of our documentation. To
provide feedback about this manual, contact the Honeywell Technical Communi-
cations department at [email protected].

xii Orbit 7120plus/7190g User Guide

CHAPTER
1
Orbit 7120plus/7190g User Guide 1
GET STARTED
About This Manual
This User’s Guide provides installation and programming instructions for the Orbit
7120plus and Orbit 7190g hybrid presentation scanners. Product specifications,
dimensions, warranty, and customer support information are also included.
Honeywell bar code scanners are factory programmed for the most common ter-
minal and communications settings. If you need to change these settings, pro-
gramming is accomplished by scanning the bar codes in this guide.
An asterisk (*) next to an option indicates the default setting.
Unpack Your Device
After you open the shipping carton containing the product, take the following
steps:
• Check for damage during shipment. Report damage immediately to the carrier
who delivered the carton.
• Make sure the items in the carton match your order.
• Save the shipping container for later storage or shipping.
Power Information
Use only a Listed Limited Power Source (LPS) or Class 2 type power supply with
output rated 5 to 5.2Vdc, 1A.

2 Orbit 7120plus/7190g User Guide
Connect the Device
Connect with USB
The scanner can be connected to the USB port of a computer.
a. Connect the appropriate interface cable to the scanner first, then to the USB
port on the computer.
b. The scanner beeps.
c. Verify the scanner operation by scanning a bar code from the Sample
Symbols on page 223.
The unit defaults to a USB PC Keyboard. Refer to page 10 for other USB terminal
settings.
For additional USB programming and technical information, refer to “USB Applica-
tion Note,” available at www.honeywellaidc.com.
Connect with Keyboard Wedge
The scanner can be connected between the keyboard and PC as a “keyboard
wedge,” where the scanner provides data output that is similar to keyboard entries.
The following is an example of a keyboard wedge connection:

Orbit 7120plus/7190g User Guide 3
1. Turn off power and disconnect the keyboard cable from the back of the termi-
nal/computer.
2. Connect the appropriate interface cable to the device and to the terminal/
computer.
Note: The power supply must be ordered separately, if needed.
3. Turn the terminal/computer power back on. The scanner beeps.
4. Verify the scanner operation by scanning a bar code from the Sample Symbols
on page 223. The scanner beeps once.
The unit defaults to an IBM PC AT and compatibles keyboard wedge interface with
a USA keyboard. A carriage return (CR) suffix is added to bar code data.

4 Orbit 7120plus/7190g User Guide
Connect with RS232 Serial Port
1. Turn off power to the terminal/computer.
2. Connect the appropriate interface cable to the scanner.
Note: For the scanner to work properly, you must have the correct cable for your type of
terminal/computer.
Note: For RS232, you must use the power supply.
3. Plug the serial connector into the serial port on your computer. Tighten the two
screws to secure the connector to the port.
4. Once the scanner has been fully connected, power up the computer.
This interface programs 115,200 baud, 8 data bits, no parity, and 1 stop bit.

Orbit 7120plus/7190g User Guide 5
Connect with RS485
The scanner can be connected for an IBM POS terminal interface.
1. Connect the appropriate interface cable to the device, then to the computer.
2. Turn the terminal/computer power back on. The scanner beeps.
3. Verify the scanner operation by scanning a bar code from the Sample Symbols
on page 223. The scanner beeps once.
For further RS485 settings, refer to RS485,page8.
Reading Techniques
Present the bar code to the scanner. When using an Orbit 7190g, the LEDs turn up
to read the code. If the light level in the room is not high enough, the code may not
be read.
Menu Bar Code Security Settings
Honeywell scanners are programmed by scanning menu bar codes or by sending
serial commands to the scanner. If you want to restrict the ability to scan menu
codes, you can use the Menu Bar Code Security settings. Contact the nearest tech-
nical support office (see Technical Assistance on page xi) for further information.

6 Orbit 7120plus/7190g User Guide
Set Custom Defaults
You have the ability to create a set of menu commands as your own, custom
defaults. To do so, scan the Set Custom Defaults bar code below before scanning
the menu commands for your custom defaults. If a menu command requires scan-
ning numeric codes from the Programming Chart, beginning on page 225, then a
Save code, that entire sequence will be saved to your custom defaults. When you
have entered all the commands you want to save for your custom defaults, scan the
Save Custom Defaults bar code.
You may have a series of custom settings and want to correct a single setting. To do
so, just scan the new setting to overwrite the old one. For example, if you had previ-
ously saved the setting for Beeper Volume at Low to your custom defaults, and
decide you want the beeper volume set to High, just scan the Set Custom Defaults
bar code, then scan the Beeper Volume High menu code, and then Save Custom
Defaults. The rest of the custom defaults will remain, but the beeper volume set-
ting will be updated.
Reset the Custom Defaults
If you want the custom default settings restored to your scanner, scan the Activate
Custom Defaults bar code below. This is the recommended default bar code for
most users. It resets the scanner to the custom default settings. If there are no cus-
tom defaults, it will reset the scanner to the factory default settings. Any settings
that have not been specified through the custom defaults will be defaulted to the
factory default settings.
Set Custom Defaults
Save Custom Defaults
Activate Custom Defaults