Honeywell FS10-R User manual

Installation Guide and Operating Manual
Multi-Spectral Digital Infrared
Electro-Optical Fire Detector
Unitized, Two Stage, Quick Response
FSC Model Nos. FS10-R & FS10-RN with Wide Band IR
FS System 10TM Digital Fire Detection/Process Control System

OPERATOR MANUAL // NOTICES AND TRADEMARKS
HONEYWELL 2
Notice s and Trademarks
Copyright 2014 by Honeywell International Inc.
While this information is presented in good faith and believed to be
accurate, Honeywell disclaims the implied warranties of
merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written
agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or
consequential damages. The information and specifications in this
document are subject to change without notice.
The detector must be installed only by qualified professional
personnel in accordance with local codes.
The protection provided by the gas detector may be impaired if it is
used in a manner not specified by Honeywell Analytics.
ACCTTL, ALERT-1, ALARM-2, ALERT-1: ALARM 2, ALERT-1:
ALARM-2, ATAG, Clean Room Sentry, COP-i, Complete Optical
Path Integrity, CM1, CM1-A, DartLogic, FireLogic, Honeywell
Analytics VSD-8 Honeywell Analytics VSD-8 Visual Smoke
Detection System, VSD-4, VSD-8, Fire Signature Analysis,
FireBusI, FireBusII, FirePic, FirePicII, FirePicIII, FirePix,
FirePicture, FSC, Honeywell Analytics, Honeywell Analytics, FSX,
All FSX Nomenclature Variations (such as: FS2, FS2X, FS3,
FS3X, FS4, FS4X, FS5, FS5X, FS6, FS6X, FS7, FS7X, FS8,
FS8X, FS9, FS9X, FS10X, FS10X, FS11, FS11X, FS12, FS12X,
FS14, FS14X, FS15, FS15X, FS16, FS16X, FS17, FS17X FS18,
FS18X, FS19, FS19X, FS20, FS20X, FS24, FS24X, FS24XN,
FS26, FS26X, FS26XN), FS7-2173-2RP, FS System 7, FS System
10, FS7-2173, FS7-2173-RP, FS2000, FS System 2000, High
Speed Flame & Surveillance Detector, Multi-Spectrum QuadBand
Triple IR, Multi-Spectrum TriBand, Multi-Spectrum Tri-Band, Near
Band Infrared, Near Band IR, NearBand IR, QuadBand IR, Room
Sentry, RS, RS2, SM2, SM3, SS, SS2, SS2X, SS2-A, SS3, SS3-A,
SS3X, SS4, SS4-A, SS4X, SnapShot, SLR-BIT, SuperBus,
SuperSentry, System 2000, Tri-Mode Plot, QuadBand Triple IR
Plus, TriBand, Tri-Band, “FS & FSC triangle logo’s”, WBIR, Wide
Band Infrared, WideBand IR, Wide Band IRare registered
trademarks of Honeywell
International Inc.

OPERATOR MANUAL // NOTICES AND TRADEMARKS
HONEYWELL 3
Other brand or product names are trademarks of their
respective owners.
Honeywell Analytics
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 !"#$%" %

OPERATOR MANUAL // ABOUT THIS DOCUMENT
HONEYWELL 4
About This Document
Read and understand this manual before installing or
operating equipment.
No part of this document may be copied or reproduced without the
express written permission of Honeywell Analytics.
This manual is subject to change without notice.

OPERATOR MANUAL // SYMBOL DEFINITIONS
HONEYWELL 5
SymbolDefinitions
The following table lists those symbols used in this document to
denote certain conditions.
Symbol Definition
ATTENTION: Identifies information that
requires special consideration.
TIP: Identifies advice or hints for the user,
often in terms of performing a task.
REFERENCE-EXTERNAL: Identifies an
additional source of information outside of
this booklet.
REFERENCE-INTERNAL: Identifies an
additional source of information within this
booklet.
Indicates a situation which, if not avoided,
may result in equipment or work (data) on
the system being damaged or lost, or may
result in the inability to properly operate the
process.
CAUTION: Indicates a potentially
hazardous situation which, if not avoided,
may result in minor or moderate injury. It
may also be used to alert against unsafe
practices.
CAUTION:Symbol on the equipment refers
the user to the product manual for
additional information. The symbol appears
next to required information in the manual.

OPERATOR MANUAL // TABLE OF CONTENTS
HONEYWELL 6
Table of Contents
Notice s and Trademarks .................................................................2
About This Document .....................................................................4
SymbolDefinitions ........................................................................5
Table of Contents..........................................................................6
SECTION 1: INTRODUCTION........................................................8
1.1 Application.......................................................................................8
1.2 Responses.......................................................................................8
1.3 Input Power Requirements..............................................................8
1.4 FirePicTM ..........................................................................................8
1.5 No Silicone Used.............................................................................9
1.6 FS10-R, -RN Unitized Flame Detectors..........................................9
1.6.1 Alert / Early Warning Relay Output ...............................10
1.6.2 Alarm Relay Output.......................................................10
1.6.3 Fault Relay Output.........................................................10
1.6.4 Physical Description......................................................11
1.6.5 Field of View..................................................................11
1.6.6 Environment Range.......................................................11
1.6.7 Location.........................................................................11
1.6.8 Self-Test ........................................................................11
1.6.9 Warranty........................................................................11
SECTION 2: INSTALLATION.......................................................12
2.1 Detector Views ..............................................................................12
2.2 Conduit Installation........................................................................13
2.3 Power Supply Considerations .......................................................14
2.4 Mounting the Flame Detectors ......................................................14
SECTION 3: OPERATING MODES..............................................15
3.1 Normal Operation..........................................................................15
3.2 Alert / Fire Early Warning ..............................................................15
3.3 Alarm Condition.............................................................................15
3.4 Fault Condition ..............................................................................15
3.5 Automatic Detector Test................................................................16
3.6 Manual Detector Test....................................................................16
3.7 Advanced System Diagnostics......................................................16
SECTION 4: MAINTENANCE AND REPLACEMENT..................17
4.1 Detector Faults ..............................................................................17
4.2 Cleaning Detectors Housing Windows..........................................17
4.3 Detector Module Replacement......................................................18
SECTION 5: PINOUT DATA.........................................................19
SECTION 6: ACCESSORIES.......................................................22
6.1 Detector Heavy Duty Swivel Mount (Part No. SM2)......................22
6.2 Test Lamp (Part No. FS-846)........................................................23
6.3 Disposable Protective Covers for Detectors (Part No. DPC-12)..23
6.4 Extension Pole for Disposable Covers (Part No. EXPL-1)............23
6.5 Air Shield for Dirty Applications (Part No. DASA1-P)...................23
6.6 PC Interface Kit (Part No. FS10-IK) ..............................................24

OPERATOR MANUAL // TABLE OF CONTENTS
HONEYWELL 7
Index.............................................................................................25
Limited Warranty.........................................................................26
Contact Honeywell Analytics.....................................................27
Americas.................................................................................................27
Europe ...................................................................................................27
Asia Pacific..............................................................................................27
Internet ...................................................................................................27
Telephone ................................................................................................27

OPERATOR MANUAL // SECTION 1: INTRODUCTION
HONEYWELL 8
SECTION 1: INTRODUCTION
1.1 Application
The Honeywell Analytics Models FS10-R(relay output) are
unitized (stand-alone) Flame Detectors designed specifically for
detecting and alarming to fires in electrostatic powder or paint spray
booths and paint spray lines in industrial and automotive
applications. These multi-spectral, digital, electro-optical, patented
Flame Detectors are housed in explosion proof enclosures and
feature automatic "through-the-lens" self-test. The Detectors may
be ordered with dry contact relays for interfacing to approved
control panels, and either latching or non-latching outputs. FS10-R
Detectors each contain a built-in controller and are unitized
versions of the proven, large installed base FS10 Flame Detectors
with Card Controllers and FS10 Flame Detectors with Wall-
Mounted Controllers.
The FS10 line of Detectors is designed primarily for indoor
fire detection applications where combustible materials exist.
Typical applications include:
-Automotive Paint Lines -Aerosol Filling
-Paint Kitchens -General Finishing
-Curing Ovens -Paint Mixing Rooms
-Powder Coating Booths -Warehouse Storage
-Compressor Modules -Liquid Paint Spray Lines
-Diesel Generators -Internal Storage Tanks
1.2 Responses
The FS10-R type Detectors contain Alert / Fire Early Warning,
Fire Alarm and Fault signal relays. The Alert/Fire Early Warning
and Alarm relays are de-energized, and the Fault relay is energized
1.3 Input Power Requirements
during normal operation. If a fire occurs, a Fire Alarm is declared
in less than 5.0 seconds.
FS10-RTM
1.4 FirePicTM
: The total electrical input power requirement during
normal operation for the Flame Detector is 85 milli-Amps (0.085
Amps) at 24 Volt DC (+/-15%). The maximum current required
during Alarm is 120 milli-Amps.
FirePic stores the sensor data of the last six fire events in the
Detector’s non-volatile digital memory. FirePic provides the

OPERATOR MANUAL // SECTION 1: INTRODUCTION
HONEYWELL 9
numerical spectral evidence to postulate the cause of a fire. The
Detector records the time and date for each FirePic. The FirePic
data includes a graphical display of the relative spectral intensities
versus time preceding and during the fire.
Note
1.5 No Silicone Used
: A PC computer is required to access FirePic.
NO
1.6 FS10-R, -RN Unitized Flame Detectors
silicone based sealant or silicone greases are used in the
Flame Detector.
The multi-spectral digital infrared Flame Detector, spanning the
Wide Band IRTM, Near Band IRTM, and Visible BandTM spectra, has
intelligent, smart computer processing to tell the difference between
a real fire and false alarm radiant energy sources. The Detector
simultaneously
The Detector is factory set for Alert / Fire Early Warning and Fire
Alarm detection range of 15 feet (FS10-R15, -RN15) and 30 feet
(FS10-R30, -RN30) to a one square foot Heptane reference pan
fire. The Alert response time is factory set to 0.3 second, the Fire
Early Warning response time is factory set to 1.0 second, and The
Fire Alarm response time is factory set to less than 5.0 seconds.
The Detectors are factory set for either latching (FS10-R15, -R30)
or non-latching (FS10-RN15, -RN30) as the standard setting.
examines these three spectral radiant energy bands
that are real-time signal processed by an on-board microprocessor.
The Alert / Fire Early Warning response is NOT available
with either the FS10-R45, or FS10-RN45 versions (45 foot
detection range).
The Detector features real-world time and date stamped “Event
History” files that are stored in non-volatile solid-state memory.

OPERATOR MANUAL // SECTION 1: INTRODUCTION
HONEYWELL 10
The Detector performs the following output functions (relay contact
closure or analog current source depending on model utilized):
•Indicates a Fault if trouble occurs.
•Energizes Alert / Fire Early Warning and Fire Alarm if a fire
occurs.
•Turns on the Detector’s LED to indicate Normal Operation, Fire
Alarm, or Fault conditions.
•Communicates externally to a PC desktop or laptop computer
through the built-in RS-485 communication channel, using the
optional “windows” PC Interface Kit (refer to Section 6.6).
1.6.1 Alert / Early Warning Relay Output
The Detector contains one Alert / Fire Early Warning relay with a
contact rating of 1 Amp @ 24 VDC. During Normal Operation the
relay is de-energized with open contacts
1.6.2 Alarm Relay Output
. When an Alert or Fire
Early Warning condition occurs, the relay is energized with closed
contacts.
The Detector contains one Fire Alarm relay with a contact rating of
1 Amp @ 24 VDC. The relay is de-energized with open contacts
during Normal Operation. During a Fire Alarm condition, the relay
is energized with closed contacts.
Note:
1.6.3 Fault Relay Output
The Fire Relay may be ordered configured in a Latching or
Non-Latching mode. If Latching mode is configured, the Fire Relay
will remain energized until the Detector is reset (Powered down and
up). When Non-Latching is configured, the Fire Relay will reset
automatically after 5 seconds. This option is software configured
and must be set in the factory prior to shipment. The standard
factory setting is latching, if an RN version of the Detector is not
ordered.
The Detector contains one Fault relay with a contact rating of 1
Amp @ 24 VDC. The relay is energized during Normal Operation
with closed contacts. When a Fault condition occurs, the relay is
de-energized with opened contacts. Examples of Fault conditions
include loss of power to the Detector or failure of the Self-Test
feature.

OPERATOR MANUAL // SECTION 1: INTRODUCTION
HONEYWELL 11
1.6.4 Physical Description
The Detector’s electronics and sensors are mounted inside a
module which is housed in a water-tight and explosion-proof
enclosure with the following ratings: Class I Div. 1, 2, Groups B, C,
D; Class II, Div. 1 & 2, Groups E, F, G and Class III; NEMA 3 & 4;
tamper-resistant with integral dual 3/4 inch NPT conduit openings;
copper-free aluminum (less than 0.4%) with a red powder-coated
epoxy finish and a reflector assembly. The Detector’s housing “O”
ring material is Dupont Viton that is not affected by paint solvents.
The Detector weighs approximately 3.5 pounds. For dimensions,
see Figures 1 and 2.
1.6.5 Field of View
The Detector’s field-of-view is ninety (90) degrees (+ 45 º horizontal
and vertical).
1.6.6 Environment Range
The Detector humidity range is 10% to 90% (RH), non-condensing.
The operating and storage temperature range of the Detector is –
40 oF to +185 oF (-40 oC to +85 oC).
1.6.7 Location
For proper installation, each Detector should be located within the
detection distance ordered from the factory (i.e., 15 feet for the
FS10-R15, -RN15, -A15, -AN15; 30 feet for the FS10-R30, -RN30, -
A30, -AN30, and 45 feet for the FS10-R45, -RN45, -A45, -AN45) of
the fire threat area and have a clear view of the area being
monitored.
1.6.8 Self-Test
The Detector activates an ACCTTLTM (Automatic Computer
Controlled Through The Lens Test) for checking the Detector’s
window lens for contamination. If the Detector’s lens needs
cleaning, the Detector’s LED blinks three times in a burst, every 10
seconds.
1.6.9 Warranty
Honeywell Analytics warrants the Flame Detector against any
defects in material and workmanship for a period of two (2) years
from shipment date.

OPERATOR MANUAL // SECTION 2: INSTALLATION
HONEYWELL 12
SECTION 2: INSTALLATION
2.1 Detector Views
The Detector may be mounted directly on the wall, or with the
optional SM2 swivel mounting assembly or SM4 Stainless Steel
Swivel Mount (refer to Section 6.1 for details).
2.09
4.66
1.10
0.67
4.38
2.40
¾ NPT
1.50
Figure 3: Fire Detector Housing - Side View

OPERATOR MANUAL // SECTION 2: INSTALLATION
HONEYWELL 13
Figure 4: Detector Housing - Rear View
BE SURE and DOUBLE CHECK that the external AC voltage
electrical power is TURNED OFF.
With OPTION 1S-GF-120: Connect 120 Volts AC LAST
With OPTION 1S-GF-240: Connect 240 Volts AC LAST
2.2 Conduit Installation
Detectors should be located to cover the specific “fire threat” areas.
When planning the conduit, observe the following
recommendations.
1. If only one of the two ¾ inch NPT conduit openings of the
Detector enclosure is used, appropriately seal the unused
opening with a threaded, tapered plug.
2. In areas where moisture may accumulate, install an approved
conduit trap or drain.

OPERATOR MANUAL // SECTION 2: INSTALLATION
HONEYWELL 14
2.3 Power Supply Considerations
Note: Apply ONLY 24 Volt DC to the Detectors Electrical Input
Power Connections.
Refer to Section 1.3 for specific input power requirements and
Table 2 and 3 for the appropriate pin assignments for the FS10-R
and –RN Detector. Make certain the panel’s power supply can
handle the load current of the total number Detectors connected to
it. For example, if ten (10) Model FS10-R Detectors are used on
one panel’s power supply, the panel’s power supply must be able to
handle at least 1.20 Amps. This load current must also be
considered when calculating the panel requirements for 24-hour
backup.
2.4 Mounting the Flame Detectors
The Flame Detectors have the ability to see a one square foot
heptane pan fire at half of the Detector’s sensitivity off axis out to
45 degrees for a 90 degree Field-of-view (viewing angle). It is
recommended the Flame Detectors be positioned with the primary
fire threat location aimed in the center of the Detector’s Field-of-
View. Since Flame Detectors must “see” the fire in order to detect
it, mount the Detectors in locations such as room corners and
ceilings to avoid line-of-sight blockage.

OPERATOR MANUAL // SECTION 3: OPERATING MODES
HONEYWELL 15
SECTION 3: OPERATING MODES
3.1 Normal Operation
Apply only EXTERNAL 24 volt DC regulated electrical power.
At this time, turn the external power ON and check that the Detector
is operating correctly. Verify during initialization that the red LED
continuously blinks ON for about 10 seconds and then blink once
every 10 seconds during Normal Operation.
In Normal Operation, the Detector is ready to detect fires, report
Faults, should any occur, and will have the red LED blinking ON
every 10 seconds. The Analog type Detector will indicate a 4 mA
output current during Normal Operation.
3.2 Alert / Fire Early Warning
During an Alert or Fire Early Warning condition, the Detector will:
•rapidly blink the red LED continuously.
•energize the Alert/Early Warning (energize the relay or indicate
a 12 mA output current).
•record FirePic in non-volatile memory.
•record the event in the Event History file in non-volatile memory.
3.3 Alarm Condition
During a Fire Alarm condition, the Detector will:
•turn ON the red LED continuously.
•Energize the Fire Alarm (energize the relay).
•record FirePic in non-volatile memory.
•record the event in the Event History file in non-volatile memory.
3.4 Fault Condition
During a Fault condition, the Detector will:
•blink the red LED as indicated in Table 1,
•indicate a fault (de-energize the Fault relay).
•record the event in the Event History file.
Faults generally occur for the following reasons:
•a problem has been encountered, such as a dirty Detector
window.
•failure in the wiring such as a severed cable, loose terminations.
•the Detector’s internal self-checking reported a hardware failure.
•power loss at the Detector.

OPERATOR MANUAL // SECTION 3: OPERATING MODES
HONEYWELL 16
Note
3.5 Automatic Detector Test
: The Fault condition is self-resetting; i.e. if the action causing
the Fault is remedied, then the Detector will stop reporting a
Fault.
The Detector performs ACCTTL(Automatic Computer Controlled
Through the Lens) tests every 10 minutes (factory set) to check the
operation of the Flame Detector. During a fault condition, the
Detector will blink the green LED as defined in Table 1 “Detector
Fault Codes”. If the Flame Detector detects an inadequate signal
reflected back through the viewing window; this may indicate a
Detector dirty window lens, which requires cleaning, or a missing or
dirty reflector lens guard, such as the Detector’s front cover is not
installed.
Note
3.6 Manual Detector Test
: While ACCTTLtests are occurring, the system is still
functional and able to alarm to a fire.
WARNING: Responses to the FS10-R Detector relay output
must be isolated mechanically (not solely by programming the
control panel using software or firmware). This will avoid
external alarms and/or suppression discharge when
performing the following manual Detector test with a Portable
Test Lamp, such as the Honeywell Analytics Model FS-846-B.
Test the system “end-to-end” by activating each Detector
separately.
Note
3.7 Advanced System Diagnostics
: It is recommended that the Honeywell Analytics Model FS-
846-B Portable Test Lamp is used to activate the Detectors
individually.
The Detector’s FireBusTM connections allow interfacing to a desktop
or laptop PC computer, which requires the optional PC “Windows”
Interface Kit (Refer to Section 6.6, PC Interface Kit).

OPERATOR MANUAL // SECTION 4: MAINTENANCE AND REPLACEMENT
HONEYWELL 17
SECTION 4: MAINTENANCE AND REPLACEMENT
4.1 Detector Faults
WARNING: Serious injury or death may result if personnel fail
to observe safety precautions.
If a Detector Fault is observed, the Detector will blink ON the
internal red LED every 10 seconds with one of the following Fault
Codes. Should remedial action fail to clear a Fault condition,
contact FSC Customer Service.
Table 1: Detector and Detector Faults
4.2 Cleaning Detectors Housing Windows
Clean the Detector’s windows and grills immediately; after handling
and installation, on a regular or periodic schedule, and whenever a
Fault occurs for which that is the recommended action. Use an air
Event
History File
Action
Fault CONDITION (1)
No LED illumination No power is available at the Detector. Check
wiring for broken or crimped cables or loose
terminations.
Fault CONDITION (3)
LED blinks 3 times Flame Detector “through the lens” test failure.
Clean the lens and grill. It is important to clean
underneath the grill. See Section 3.5.
Fault CONDITION (5)
LED blinks 5 times Flame Detector temperature ratings have been
exceeded. This should clear when the unit is
brought back to a standard environment.
Fault CONDITION (4)
LED blinks 4 times Internal Detector Fault, such as a broken relay coil.
If this persists, return the entire Detector to
Honeywell Analytics for service. See Section 4.3.
Fault CONDITION (6)
LED blinks 6 times Internal Detector Fault, such as a memory failure.
If this persists, return the entire Detector to
Honeywell Analytics for service. See Section 4.3.

OPERATOR MANUAL // SECTION 4: MAINTENANCE AND REPLACEMENT
HONEYWELL 18
blast and/or a clean cloth to clean the Detector’s windows. Utilize
Honeywell Analytics’ Disposable Protective Covers, Part No. DPC-
12, to keep the window lens and self-test grill clean.
4.3 Detector Module Replacement
To replace an improperly operating Flame Detector Module, do the
following:
1. Loosen the hex nut that secures the top windowed cover to the
Detector housing base.
2. Next, turn the Detector top cover counter-clockwise until the top
cover is removed.
3. Using a screwdriver, turn the three captive screws counter-
clockwise, that secures the black Flame Detector Module to the
housing base, until the Module is free.
4. Gently lift the Flame Detector Module out of the housing base;
take care not to touch the sensor windows.
5. Using a small screwdriver, turn the two clamp screws counter-
clockwise, that secures the ten wire cable plug, so the plug may
be removed.
6. Handle the Flame Detector Module with care and do not touch
the sensor windows.
7. Carefully wrap the Module in static protection material (if none
available, use aluminum foil) and ship to Honeywell Analytics.
8. To install a Detector Module, just reverse the removal steps
listed above.
THERE ARE NO USER SERVICEABLE PARTS IN A
DETECTOR’s MODULE. ANY EVIDENCE OF TAMPERING,
PRYING OPENING DETECTOR MODULE OR ATTEMPTED
REPAIRS OF ANY KIND BY NON-FACTORY PERSONNEL WILL
VOID ALL WARRANTIES
To return a Detector; it must be packaged in static protective
material. If this material is not available, carefully wrap the Detector
and harness within aluminum foil. Before shipping the Detector
back to the factory, contact Honeywell Analytics Customer Service
for a required Return Material Authorization (RMA) for all returns.

OPERATOR MANUAL // SECTION 5: PINOUT DATA
HONEYWELL 19
SECTION 5: PINOUT DATA
PIN Description
1 DCRtn (Not Chassis Ground)
2 Data “A” (RS-485 COMM A)
3 Data “B” (RS-485 COMM B)
4 DC (+) Voltage
5 Fault Relay Contact A (Normally
energized CLOSED)
6 Fault Relay Contact B (Normally
energized CLOSED)
7 Alarm Relay Contact A (Normally OPEN)
8 Alarm Relay Contact B (Normally OPEN)
9 Alert / Early Warning Relay Contact A
(Normally OPEN)
10 Alert / Early Warning Relay Contact B
(Normally OPEN)
Table 2: Flame Detector Connector Pin-outs for FS10-R type Detectors
J1 Connector: FIRE DETECTOR Module

OPERATOR MANUAL // SECTION 5: PINOUT DATA
HONEYWELL 20
PIN Description
1 DCRtn (Not Chassis Ground)
2 Data “A” (RS-485 COMM A)
3 Data “B” (RS-485 COMM B)
4 DC (+) Voltage
5 Fault Relay Contact A
(Normally energized CLOSED)
6 Fault Relay Contact B
(Normally energized CLOSED)
7 Alarm Relay Contact A
(Normally OPEN)
8 Alarm Relay Contact B
(Normally OPEN)
9 Not used
10 Not Used
Table 3: Flame Detector Connector Pin-outs for FS10-R45 type Detectors
DO NOT CONNECT SHIELD AT THE FLAME DETECTOR.
Note: COMM as it is used in this document is an abbreviation
for Communications.
Detector relays are shown as they are during Normal
Operation, that is, there are no Fire Alarm conditions
or Faults.