Honeywell IPC500 User manual

IPC500
PROGRAMMABLE
TEMPERATURE
CONTROLLER
Installation Manual

To our valuable customers
Special attention to the manual
1. Keep the manual for the last user who can get easy access to the
manual.
2. Make sure you read and understand the content of the manual then
operate the product.
3. This manual only explains detail information on how to use the product
effectively. Honeywell disclaims the implied warranties for particular
purpose.
4. Our company, Honeywell Korea is not responsible for any damages
caused by the user with careless.
5. This manual is not to be duplicated, re-edited or rent without
permission given by Honeywell Korea. It is subject to change without
notice.
6. If you have any queries or thought about this manual, please do not
hesitate to contact Honeywell Korea. We’ll try our best to get you an
answer.
Thank you for purchasing our IPC500(Programmable Temperature Controller)
This manual explains suitable effective way of using and installing this product.
Please read carefully to apply IPC500 to controller of temperature chamber or
others.

Description on indicator diagram
Following diagrams indicate potential dangers that may damaged the product
and harm your body. Please make sure you read and understand meaning of
following symbols before you read this manual.
Example of indicator
It indicates “Handle with care” which designed to avoid any
dangers that may risk one’s life and harm the machine.
It is a Frame Ground which means protection earth terminal.
Provided for connection of the protective earth.
(1) Indicates “Operating with care”
Learn and understand before operating.
(2) Indicates “Operating warning”
It may damage software or hardware.
System down may happen.
The manual contains following indicators.
Indicates “set-up is not available”
It explains about learning method before actual operating and
also explains how to be able to set up the condition
(1) Indicates “Additional description”
It explains techinical part which may be refered when set up.
(2) Indicates "Referential Description”
It explains referential part that the user can refer when set up
Indicator that used in the manual
For the safety

Checks when Unpacking
IPC500 series consists of the units on the table below.
When unpacking the product, check the following :
1. Model and parts numbers to ensure that you have received the product you ordered.
2. Unit appearance for damage.
3. That all accessories are included.
Caution on installation
After unpacking, store any unused accessories in a safe to avoid loss or damage.
If any of the accessories listed in the table below are missing, or the product has
been damaged during in shipping, immediately contact your Honeywell sales/service
office or the dealer from whom you purchased the equipment.
Model and parts Model and Parts No. Qt'y Remarks
IPC500
Basic Model No. :
IPC500-RE
LonWorks option
Model No. : IPC500-L
1
Metal fitting 2
Communication Software CD 1 RS-232 Communication
Software
IPC500 User Manual
IPC500 Installation Manual

1. Product summary
1.1 Name of Model
1.2 Terminal Layout Chart
1.3 Backside Terminal Layout
2. Installation and Connection
2.1 Installation Environment
2.2 Installation Suggestions
2.3 Panel Cut Dimensions
2.4 Installation of fixed Bracket
2.5 Terminal Connection Chart
3. IPC500 Setup
3.1 Composition of the Display Screen
3.2 CONTROL SET display
3.3 Display Screen for Setup of PID ZONE
3.4 Display for Setup of PID CONSTANT
3.5 INNER SIGNAL Setup Display Screen
3.6 INPUT SET Display
3.7 OFFSET & LonWorks Setup Display Screen
3.8 LANGUAGE Setup Display
4. Specifications
4.1 General Specifications
4.2 Input/Output Specifications
4.3 Program specifications
4.4 Control output specifications
4.5 Control output specifications(INNER Signal)
4.6 Control mode and setup
4.7 Other specifications
4.8 Trouble Monitor
4.9 External Dimensions
1
1
1
2
3
3
4
4
5
5~10
11
11
12~15
15~18
18~19
19~25
26~27
28
29
30
30
31
32~33
CONTENTS
33~34
34~35
35
36
37
38

- 1 -
1. Product Summary
1.1 Name of Model : IPC500
1.2 Terminal Layout Chart
No Name No Name No Name
21
22
23
A
B
B
Dry-bulb
temperature
Pt100Ω/
JPt100Ω
1
2
3
4
FG
NC
Power
24
25
26
NC
NC
NC
27
28
NC
NC
Analog
Input
41
42
43
44
45
46
47
48
49
50
51
COM
RUN/STOP
Trouble, signal 1
Trouble, signal 2
Trouble, signal 3
Trouble, signal 4
NC
Trouble, signal 6
Trouble, signal 7
NC
NC
Digital
Input
signal input specification
29
30
31
32
NC
COMMON
Temperature
Control Output
SSR
NC
Digital
Control
Output
33
34
+
-
Temperature
Control Outpu
t
35
36
NC
NC
37
38
+
-
Temperature
Current Value
Output
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
COM
NC
NC
RUN
END
NC
DOWN
TROUBLE
INNER SIGNAL1
INNER SIGNAL2
INNER SIGNAL3
INNER SIGNAL4
TIME SIGNAL 1
TIME SIGNAL 2
TIME SIGNAL 3
TIME SIGNAL 4
Digital
Output
(SSR)
39
40
NC
NC
Analog
Output
( 4 ~
20mA )
Signal 1
Signal 2
Signal 3
Signal 4
Signal 5
Signal 6
Signal 7
Signal 8
Signal 9
Invert
BLOWER
OVER TEMP
DRY TEMP
No Used
Freezer 1
Freezer 2
No Used
No Used
Additional Description
If you choose I.S. in SIGNAL SELECT item in the CONTROL SET
display (Figure 3.2.1), TIME SIGNALS 1, 2, 3, 4 are utilized
as INNER SIGNAL 5, 6, 7, 8 (Terminal number 17, 18, 19, 20).
AC 85 ~ 264V

- 2 -
1.3 Backside Terminal Layout
Additional Description:
LonWorks in Figure 1.3.1 is optional. LonWorks part does not
operate for models that do not have LonWorks option.
Installation Warning:
♦in Figure 1.3.1 is a part that is to fix the terminal stand
and is not a part of connection. In case you connect to
the part of ♦, such abnormal operation as system damage
or malfunction may occur. Please be cautious.
<Figure 1.3.1> Terminal Layout
NC 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
41 42 43 44 45 46 47 48 49 50 51
RS-232C
CAUTION
IPC500
♦♦
LON
A B
LonWorks
FG
AC85~264V

- 3 -
2. Installation and Connection
2.1 Installation Environment
Caution
To enhance reliability of the system and for IPC500’s smooth functioning, please do
not install it in and under the following locations and conditions.
— Where the surrounding temperature is — Where corrosive or combustible gas
higher than 50°C exists
— Where there are direct rays of light — Where there are conductible materials
— Outdoors such as lots of dust, salt and steel scraps,
and organic solvents
— Where the temperature is below 0°C — Conditions that would expose it to vibration
and shocks
— Where humidity is over 85% — Where a strong electromagnetic field
— Where due is generated due to rapid exists
change of temperature
— Where water, oil or chemical materials
exist

- 4 -
2.2 Installation Suggestions
Here, items to be cautioned at the time of installation of IPC500 (temperature
controller) to panel are explained. Protection from the environment and
convenience of operation needs to be considered.
1) Allow sufficient distance for ventilation.
2) Do not install it right above of equipment (transformer, large capacity resistor, etc.) that
generates a lot of heat in the panel.
3) Install it as far as possible from high voltage equipment and power-driven machinery or
wiring. Otherwise, install it in a different panel.
4) To reduce and prevent noise, please use special purpose grounding. If wiring to the point
of grounding is far, please use heavy insulation wire as a special purpose grounding
cable and ground it through a conduit tube.
5) For IPC500’s communication cable and data lines, do not tie it up together with those
that cause noise such as the power supply wiring of a power-driven machine. In case it is
wired to the same duct, connect shield wire to FG terminal of the main frame.
6) When installing panel, use a flat panel that is not curved.
7) To prevent product damage, fasten screws just once when bracket does not move back
and forth.
8) The Cooling method of IPC500 is based on vertical installation which needs natural air
cooling. In case it is installed horizontally or on a slant, range of operating temperature is
somewhat limited.
9) If you want to use it after keeping it under 0°C, you need to warm it up for two
hours at room temperature before plugging it in. Otherwise, it may not function
normally and the product may be damaged.
2.3 Panel Cut Dimensions
199.5
119
<Figure 2.3.1>
Unit: mm

- 5 -
2.4 Installation of fixed Bracket
Caution at the time of connection:
Before connecting IPC500, please be sure that the power supply is shut off.
Otherwise, there might be electric shock. Please be cautious.
2.5 Terminal Connection Chart
1) Connection chart of power supply input terminal
<Figure 2.4.1>
NC
85 ~ 264 VAC 50/60Hz
<Figure 2.5.1>
FG
AC85~264V

- 6 -
Installation Warning:
Please be sure to ground Frame Ground (FG) in Figure 2.5.1
Otherwise, an abnormal operation might occur.

- 7 -
2) Connection chart of digital input (SSR) terminal
Explanation for Reference
1. RUN output
— Terminal number: 8
— Content : Output is ON, when it is being operated.
In case operating mode is "STOP", "END", "READY",
"BREAK", or "TROUBLE" mode, output is OFF;
in case operating mode is "RUN", "HOLD", "WAIT", "COLD",
"HOT" mode, output is ON.
2. END output
— Terminal number : 9
— Content: Output is ON, if program control operation
is completed; otherwise, it is OFF.
Caution
The open collector output
of IPC500 is specified in
MAX 30 VDC, MAX 50mA,
internal resistance 47Ω.
When the load is relay,
please use a 24VDC relay.
INNER SIGNAL1
8
INNER SIGNAL2
9
INNER SIGNAL3
10
INNER SIGNAL4
11
RUN
12
END
13
NC
14
DOWN
15
TROUBLE
16
TIME SIGNAL1
17
TIME SIGNAL2
18
TIME SIGNAL3
19
TIME SIGNAL4
20
COM
5
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
DC V
/(INNER SIGNAL 5)
/(INNER SIGNAL 6)
/(INNER SIGNAL 7)
/(INNER SIGNAL 8)
<Figure 2.5.3>

- 8 -
3. DOWN output
— Terminal number : 11
— Content: While the pattern control is operated, output is ON if the
set temperature point decreases as in Figure 2.5.4. Output is
maintained as ON until WAIT is over and becomes OFF when
WAIT is over. If it is operated by a fixed command control , it is OFF.
4. TROUBLE output
— Terminal number : 12
— Content :
If any of the digital ALARM input (1~9) (terminal number 43,44,45,
46, 47, 48, 49, 50, 51) is ON, TROUBLE output is ON. To make
TROUBLE output OFF, you need to make ALARM input OFF and
press the “Clear” key in the troubleshooting display screen. At the time
when TROUBLE output occurs, all output except auxiliary (Present
value) output becomes OFF.
5. Output of 4 different types of Inner signals and Time signals
— Terminal Number:
INNER SIGNAL 1 →terminal 13 TIME SIGNAL 1 →terminal 17
INNER SIGNAL 2 →terminal 14 TIME SIGNAL 2 →terminal 18
INNER SIGNAL 3 →terminal 15 TIME SIGNAL 3 →terminal 19
INNER SIGNAL 4 →terminal 16 TIME SIGNAL 4 →terminal 20
— Content:
See reference explanation of Inner signal from pages 19 to 25
See reference explanation of Time signal from pages 28 to 30 in
“User Manual”
ON ON
OFF OFF
<Figure 2.5.4> DOWN SSR output ON-OFF

- 9 -
3) Digital control main output (SSR) terminal connection chart (PID control output)
4) Analog current control main output terminal connection chart (PID control output)
5) Analog current auxiliary output terminal connection chart
Present value output of temperature current (-)
NC
Present value output of temperature current (+)
37
38
39
NC
40
DC 4~20 m
A
Receiver
+
-
<Figure 2.5.7>
Temperature control output
NC
COM
30
LOAD
+
-31
32
DC V
<Figure 2.5.5>
Temperature current control output(-)
NC
Temperature current control output(+)
33
34
35
NC
36
DC 4~20 m
A
Receiver
+
-
<Figure 2.5.6>

- 10 -
6) Analog input terminal connection chart
7) Digital input terminal connection chart
Installation Warning:
At the time of connection, please be sure to connect to the correct polarity.
If there is an error in the polarity connection, operation of ON/OFF and
current input and output may not be normal.
44
45
RUN/STOP
46
47
48
49
TROUBLE 4
50
51
COM
41
TROUBLE 1
TROUBLE 2
TROUBLE 3
NC
TROUBLE 6
TROUBLE 7
NC
NC
42
43
<Figure 2.5.9>
A
2
1
B
22
B
23
24
25
26
Dry bulb temperature
Pt100
Ω
/JPt100
Ω
RTD
<Figure 2.5.8>
NC
NC
NC

- 11 -
3. IPC500 Setup
The initial setup should make it appropriate for the control of the function and capacity of the
temperature chamber. It is composed and operated as shown in Figure 3.1.1.
3.1 Composition of the Display Screen
Composition of the display screen is based on ROTATION mode (Figure 3.1.1).
To enter into the initial display screen (Display to set CONTROL SET), touch the
upper right in the main display screen and push the monitor key within one
second.
CONTROL SET screen
Main screen
Press MONITOR key in a second
after pressing the key on the top right
INPUT SET screen
OFFSET & LonWorks
screen
NEXT
NEXT
EXIT
EXIT
EXIT
<Fi
g
ure 3.1.1>
Menu screen Korean/English/Chinese
conversion screen
Press the bottom left in a second
after pressing the key on the top
EXIT
NEXT

- 12 -
3.2 CONTROL SET display
This display screen is used to set up such items as the output mode of temperature
control, DIGITAL output, PID related items, and AUTO TUNING.
Sequence of Operation
1. Setting up the temperature control output mode
It allows you to choose to make the temperature control output mode either in direct or
reverse motion.
— To choose reverse motion
Enter REVERSE key (1). If you choose the REVERSE key, the key is reversed
from a white background with blue characters to a blue background with white
characters.
— To choose direct motion
Enter DIRECT key (1). If you choose the DIRECT key, the key is reversed.
Key to go to PID ZONE
setup screen
(1) Temperature reverse/direct
operation select key
(3) SIGNAL type select key
(4) SIGNAL output form display
(5) AUTO TUNING MAN/AUTO
select key
EXIT CONTROL SET
REVERSE DIRECT
TEM
P CONTROL
I.S/T.S I.S
SIGNAL SELECT
I.S
(
4
)
T. S
(
4
)
PID
ZONE
PID
CONSTANT
INNER
SIGNAL
MAN AUTO
TUNNING
10
TROUBLE DELAY
ESC
-
0
5
1
6
2
7
3
8
4
9
. ENT
SEC
NEXT
<Figure3.2.1>
Return to menu screen
Converted to INPUT SET screen
Key to go to PID
constant setup
screen
Key to go to INNER SIGNA
L
setup screen
(6) TROUBLE delay time
setup key

- 13 -
Additional Description
Direct operation/ reverse operation explanation
1. Direct operation: freezing
2. Reverse operation: heating
Pro
p
ortional band
SP PV hi
g
h
Tem
p
erature
C
y
cle Time
OFF time
ON time
<Figure3.2.2> Temperature Direct operation Output
Proportional band
SP
PV high
Tem
p
erature
C
y
cle time
OFF time
ON time
<Figure3.2.3> Temperature Reverse operation Output

- 14 -
3. Setting up INNER(4)/TIME(4) SIGNAL or INNER(8) SIGNAL
Generally, IPC500’s outputs are 4 INNER SIGNALs and 4 TIME SIGNALs.
However, you can use up to 8 INNER SIGNALs
(but 4 TIME SIGNALS cannot be utilized if 8 INNER SIGNALs are used).
— Setting up outputs as 4 INNER SIGNALs and 4 TIME SIGNALs
Push I.S/T.S key (3) shown in Figure 3.2.1. If you choose I.S/T.S, the key is
reversed and SIGNAL output mode indicator (4) is shown as "I.S(4) T.S(4)".
— Setting up output as 8 INNER SIGNALs
Push I.S key (3) shown in Figure 3.2.1. If you choose I.S, the key is reversed
and SIGNAL output mode indicator (4) is shown as "I.S(8)."
Additional Description
Terminal numbers by selecting I.S/T.S Terminal numbers by selecting I.S
INNER SIGNAL 1 →Terminal number : 13 INNER SIGNAL 1 →Terminal number : 13
INNER SIGNAL 2 →Terminal number : 14 INNER SIGNAL 2 →Terminal number : 14
INNER SIGNAL 3 →Terminal number : 15 INNER SIGNAL 3 →Terminal number : 15
INNER SIGNAL 4 →Terminal number : 16 INNER SIGNAL 4 →Terminal number : 16
TIME SIGNAL 1 →Terminal number : 17 INNER SIGNAL 5 →Terminal number : 17
TIME SIGNAL 2 →Terminal number : 18 INNER SIGNAL 6 →Terminal number : 18
TIME SIGNAL 3 →Terminal number : 19 INNER SIGNAL 7 →Terminal number : 19
TIME SIGNAL 4 →Terminal number : 20 INNER SIGNAL 8 →Terminal number : 20
4. Setting up AUTO TUNING MAN/AUTO
It allows you to set it up so that you can or cannot execute AUTO TUNING in the
operating display.
— To select AUTO TUNING MAN
Push MAN key (5) in Figure 3.2.1. If you choose MAN key, the key is
reversed.
When MAN key is selected, ( TEMP ) AUTO TUNING execution key
does not appear in the monitor screen and you cannot execute AUTO TUNING.
— To select AUTO TUNING AUTO
Push AUTO key (5) in Figure 3.2.1. If you choose AUTO key, the key is reversed.
If AUTO key is set up, ( TEMP ) AUTO TUNING execution key
appears in the monitor screen, which allows you to execute AUTO TUNING.

- 15 -
5. Setting up TROUBLE input delay time
If there are TROUBLE inputs, TROUBLE output and message operate after set delay
time. Range of delay time to be set is between 1 and 99 second(s).
— When key (6) is pressed, the numeric keyboard appears. If you enter delay
time and hit ENT key, it is set up; if you enter ESC key, it is cancelled.
3.3 Display Screen for Setup of PID ZONE
There can be up to 6 ZONEs for the range of temperature PID constant
and they are controlled by the PID constants in the ZONE field in which set points (SP)
of temperature exist.
Initial setup at the time of product shipment is ZONE 1 fields and all fields are controlled
by a single PID constant.
EXIT PID ZONE
<Figure 3.3.1>
Return to CONTROL SET screen
T1
T1
DISP
(1) Temperature ZONE
classifying constant T1
setup key
(2) Temperature ZONE
classifying constant T2
setup key
(6) ZONE range
redrawin
g
ke
y
(3) Temperature ZONE
classifying constant T3
setup key
1
2
3
4
5
6
T2
T
3
T
4
T
5
=-50 T2 = 0T3 = 50
T4 = 100 T5 = 200
(4) Temperature ZONE
classifying constant T4
setup key
(5) Temperature ZONE
classifying constant T5
setup key