Honeywell IPC500 User manual

IPC500
PROGRAMMABLE
TEMPERATURE
CONTROLLER
Installation Manual

To our valuable customers
Special attention to the manual
1. Keep the manual for the last user who can get easy access to the
manual.
2. Make sure you read and understand the content of the manual then
operate the product.
3. This manual only explains detail information on how to use the product
effectively. Honeywell disclaims the implied warranties for particular
purpose.
4. Our company, Honeywell Korea is not responsible for any damages
caused by the user with careless.
5. This manual is not to be duplicated, re-edited or rent without
permission given by Honeywell Korea. It is subject to change without
notice.
6. If you have any queries or thought about this manual, please do not
hesitate to contact Honeywell Korea. We’ll try our best to get you an
answer.
Thank you for purchasing our IPC500(Programmable Temperature Controller)
This manual explains suitable effective way of using and installing this product.
Please read carefully to apply IPC500 to controller of temperature chamber or
others.

Description on indicator diagram
Following diagrams indicate potential dangers that may damaged the product
and harm your body. Please make sure you read and understand meaning of
following symbols before you read this manual.
Example of indicator
It indicates “Handle with care” which designed to avoid any
dangers that may risk one’s life and harm the machine.
It is a Frame Ground which means protection earth terminal.
Provided for connection of the protective earth.
(1) Indicates “Operating with care”
Learn and understand before operating.
(2) Indicates “Operating warning”
It may damage software or hardware.
System down may happen.
The manual contains following indicators.
Indicates “set-up is not available”
It explains about learning method before actual operating and
also explains how to be able to set up the condition
(1) Indicates “Additional description”
It explains techinical part which may be refered when set up.
(2) Indicates "Referential Description”
It explains referential part that the user can refer when set up
Indicator that used in the manual
For the safety

Checks when Unpacking
IPC500 series consists of the units on the table below.
When unpacking the product, check the following :
1. Model and parts numbers to ensure that you have received the product you ordered.
2. Unit appearance for damage.
3. That all accessories are included.
Caution on installation
After unpacking, store any unused accessories in a safe to avoid loss or damage.
If any of the accessories listed in the table below are missing, or the product has
been damaged during in shipping, immediately contact your Honeywell sales/service
office or the dealer from whom you purchased the equipment.
Model and parts Model and Parts No. Qt'y Remarks
IPC500
Basic Model No. :
IPC500-RE
LonWorks option
Model No. : IPC500-L
1
Metal fitting 2
Communication Software CD 1 RS-232 Communication
Software
IPC500 User Manual
IPC500 Installation Manual

1. Product summary
1.1 Name of Model
1.2 Terminal Layout Chart
1.3 Backside Terminal Layout
2. Installation and Connection
2.1 Installation Environment
2.2 Installation Suggestions
2.3 Panel Cut Dimensions
2.4 Installation of fixed Bracket
2.5 Terminal Connection Chart
3. IPC500 Setup
3.1 Composition of the Display Screen
3.2 CONTROL SET display
3.3 Display Screen for Setup of PID ZONE
3.4 Display for Setup of PID CONSTANT
3.5 INNER SIGNAL Setup Display Screen
3.6 INPUT SET Display
3.7 OFFSET & LonWorks Setup Display Screen
3.8 LANGUAGE Setup Display
4. Specifications
4.1 General Specifications
4.2 Input/Output Specifications
4.3 Program specifications
4.4 Control output specifications
4.5 Control output specifications(INNER Signal)
4.6 Control mode and setup
4.7 Other specifications
4.8 Trouble Monitor
4.9 External Dimensions
1
1
1
2
3
3
4
4
5
5~10
11
11
12~15
15~18
18~19
19~25
26~27
28
29
30
30
31
32~33
CONTENTS
33~34
34~35
35
36
37
38

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1. Product Summary
1.1 Name of Model : IPC500
1.2 Terminal Layout Chart
No Name No Name No Name
21
22
23
A
B
B
Dry-bulb
temperature
Pt100Ω/
JPt100Ω
1
2
3
4
FG
NC
Power
24
25
26
NC
NC
NC
27
28
NC
NC
Analog
Input
41
42
43
44
45
46
47
48
49
50
51
COM
RUN/STOP
Trouble, signal 1
Trouble, signal 2
Trouble, signal 3
Trouble, signal 4
NC
Trouble, signal 6
Trouble, signal 7
NC
NC
Digital
Input
signal input specification
29
30
31
32
NC
COMMON
Temperature
Control Output
SSR
NC
Digital
Control
Output
33
34
+
-
Temperature
Control Outpu
t
35
36
NC
NC
37
38
+
-
Temperature
Current Value
Output
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
COM
NC
NC
RUN
END
NC
DOWN
TROUBLE
INNER SIGNAL1
INNER SIGNAL2
INNER SIGNAL3
INNER SIGNAL4
TIME SIGNAL 1
TIME SIGNAL 2
TIME SIGNAL 3
TIME SIGNAL 4
Digital
Output
(SSR)
39
40
NC
NC
Analog
Output
( 4 ~
20mA )
Signal 1
Signal 2
Signal 3
Signal 4
Signal 5
Signal 6
Signal 7
Signal 8
Signal 9
Invert
BLOWER
OVER TEMP
DRY TEMP
No Used
Freezer 1
Freezer 2
No Used
No Used
Additional Description
If you choose I.S. in SIGNAL SELECT item in the CONTROL SET
display (Figure 3.2.1), TIME SIGNALS 1, 2, 3, 4 are utilized
as INNER SIGNAL 5, 6, 7, 8 (Terminal number 17, 18, 19, 20).
AC 85 ~ 264V

- 2 -
1.3 Backside Terminal Layout
Additional Description:
LonWorks in Figure 1.3.1 is optional. LonWorks part does not
operate for models that do not have LonWorks option.
Installation Warning:
♦in Figure 1.3.1 is a part that is to fix the terminal stand
and is not a part of connection. In case you connect to
the part of ♦, such abnormal operation as system damage
or malfunction may occur. Please be cautious.
<Figure 1.3.1> Terminal Layout
NC 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
41 42 43 44 45 46 47 48 49 50 51
RS-232C
CAUTION
IPC500
♦♦
LON
A B
LonWorks
FG
AC85~264V

- 3 -
2. Installation and Connection
2.1 Installation Environment
Caution
To enhance reliability of the system and for IPC500’s smooth functioning, please do
not install it in and under the following locations and conditions.
— Where the surrounding temperature is — Where corrosive or combustible gas
higher than 50°C exists
— Where there are direct rays of light — Where there are conductible materials
— Outdoors such as lots of dust, salt and steel scraps,
and organic solvents
— Where the temperature is below 0°C — Conditions that would expose it to vibration
and shocks
— Where humidity is over 85% — Where a strong electromagnetic field
— Where due is generated due to rapid exists
change of temperature
— Where water, oil or chemical materials
exist

- 4 -
2.2 Installation Suggestions
Here, items to be cautioned at the time of installation of IPC500 (temperature
controller) to panel are explained. Protection from the environment and
convenience of operation needs to be considered.
1) Allow sufficient distance for ventilation.
2) Do not install it right above of equipment (transformer, large capacity resistor, etc.) that
generates a lot of heat in the panel.
3) Install it as far as possible from high voltage equipment and power-driven machinery or
wiring. Otherwise, install it in a different panel.
4) To reduce and prevent noise, please use special purpose grounding. If wiring to the point
of grounding is far, please use heavy insulation wire as a special purpose grounding
cable and ground it through a conduit tube.
5) For IPC500’s communication cable and data lines, do not tie it up together with those
that cause noise such as the power supply wiring of a power-driven machine. In case it is
wired to the same duct, connect shield wire to FG terminal of the main frame.
6) When installing panel, use a flat panel that is not curved.
7) To prevent product damage, fasten screws just once when bracket does not move back
and forth.
8) The Cooling method of IPC500 is based on vertical installation which needs natural air
cooling. In case it is installed horizontally or on a slant, range of operating temperature is
somewhat limited.
9) If you want to use it after keeping it under 0°C, you need to warm it up for two
hours at room temperature before plugging it in. Otherwise, it may not function
normally and the product may be damaged.
2.3 Panel Cut Dimensions
199.5
119
<Figure 2.3.1>
Unit: mm

- 5 -
2.4 Installation of fixed Bracket
Caution at the time of connection:
Before connecting IPC500, please be sure that the power supply is shut off.
Otherwise, there might be electric shock. Please be cautious.
2.5 Terminal Connection Chart
1) Connection chart of power supply input terminal
<Figure 2.4.1>
NC
85 ~ 264 VAC 50/60Hz
<Figure 2.5.1>
FG
AC85~264V