Honeywell DC1010 User manual

1
DC1010/1020/1030/1040 PRODUCT MANUAL
1
Before using this manual, please check whether the range, input and output match
your requirement.
1. Front Panel Instruction
1.1 Display
PV :Process Value, 4-digit display (red color)
SP :Set Point, 4-digit display (green color)
1.2 LED
OUT1 :Output 1, green color
OUT2 :Output 2, green color
AT :Auto-Tuning, yellow color
PRO :Program, yellow color
AL1 :Alarm 1, red color
AL2 :Alarm 2, red color
MAN :Manual, yellow color
1.3 Key
SET :MODE(LEVEL) & SET key
:SHIFT key
:DOWN key
:UP key
A/M :Auto/Manual key
2. Auto Tuning
2.1 Once AT set ‘YES’, auto tuning is to be performed.
2.2 After auto tuning finished, PID parameter is to be set automatically.
2.3 ATVL = auto tuning offset, and it will be deduced from SP.
(It prevents over-shooting during auto tuning)
SP-ATVL = Auto-tuning value, ATVL = Auto tuning offset
Ex.) SP = 200°C, ATVL = 5, Auto tuning point is at 195°C
* ATVL means auto-tuning point (195°C) in program type model
2.4 Auto tuning failure
2.4.1 ATVL is too big
ÆIf no sure, set ATVL = 0)
2.4.2 System time is too long.
ÆSet PID parameter individually.

DC1010/1020/1030/1040 PRODUCT MANUAL
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3. Error Information
Open circuit of main control sensor(INP1)
* A/D converter failed
* Cold junction compensation failed
Open circuit of sub control sensor(INP2)
PV exceeds USPL(INP1)
PV under LSPL(INP1)
Input signal of sub control exceeds the upper limit(INP2)
Input signal of sub control under the lower limit(INP2)
* RAM failed
Interface failed
Auto tuning failed
Note) Once one of the “ * ” marked errors comes up, controller needs to be
repaired.
4. Operating Flow
(2) (3)
(1) (4) (4)
(1)
(3)
(1) : Press ‘SET’ key.
(2) : Press ‘SET’ key for 5sec
(3) : when LCK=’1111’, Press ‘SET’ key and ‘ ’key for 5 sec.
(4) : when LCK=’0000’, Press ‘SET’ key and ‘ ’key for 5 sec.
LEVEL 1 LEVEL 2
LEVEL 3PROGRAM
LEVEL 4

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DC1010/1020/1030/1040 PRODUCT MANUAL
3
SET
SET
SET
SET
SET
4.1 Level 1
4.1.1 Press SHIFT key ( ) to change the parameters. If SHIFT key is pressed,
the first digit begins blinking. Press UP key ( ) or DOWN key ( ) to
increase or decrease the value of the digit, then press SHIFT key again to
go to the next digit. As all the digits are written, press SET key to enter
the value.
4.1.2 SET key also has the function of changing MODEs. If SET key is pressed,
the display shows the next MODE.
4.1.3 Press SET key for 5 sec. The display goes to level 2, and do the same thing
to return to level 1.
4.1.4 If any key were not pressed for 1 minute, the display will go to level 1.
4.1.5 Press A/M key to go to level 1, no matter where it is.
4.1.6 If the output percentage is “0”, it means the controller has no output.
PV
SP
Display PV
Display SP
Output
Percentage
Auto Tuning
Status
Alarm 1 Set
Alarm 2 Set
Alarm 3 Set
Press SET key
for 5 sec

DC1010/1020/1030/1040 PRODUCT MANUAL
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Main Control Ran
g
e: 0.0~200.0%
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
4.2 Level 2
Return to
‘P1’
Pro
p
ortional Band
Main Control
Inte
g
ral Time
Main Control
Derivative Time
Main Control
Dead-band Time
Main Control
Auto Tunin
g
off-set
Main Control
Pro
p
ortional C
y
cle
Main Control
H
y
sterisis
Sub Control
Pro
p
ortional band
Sub Control
Inte
g
ral Time
Sub Control
Derivative Time
Sub Control
Pro
p
ortional C
y
cle
Sub Control
H
y
sterisis
Main Control
Ga
p
(
Out
p
ut 1
)
Sub Control
Ga
p
(
Out
p
ut 2
)
Function Lock
ON/OFF at P1=0
Ran
g
e: 0~3600 sec
Inte
g
ral off at I=0
Ran
g
e: 0~900 sec
Derivative off at D=0
Don’t care.
Ran
g
e: 0~USPL
Out
p
ut
(
SSR Æ1
,
4~20mAÆ0
,
rela
y
Æover 10
)
Ran
g
e: 0~150 sec * Refer to 8.10 C
y
cle Time
For ON/OFF control
(
P1=0
)
onl
y(
Ran
g
e: 0~1000
)
OFF : PV>(SP+HYS1)
Same as P1
Same as I1
Same as D1
Same as CYT1
Same as HYS1
For dual out
p
ut use onl
y,
set the value turnin
g
Turn in
g
Point = SP-GAP1
;
OFF
For dual out
p
ut use onl
y,
set the value turnin
g
Turn in
g
Point = SP+GAP2
;
ON
* Refer to 4.4.1
(
P. 7
)
ON : PV<=(SP-HYS1)
ON/OFF at P2=0
Set dual output, Menu will be displayed. Refer to 8.1.2
LCK=0100
,
To enter Level 1 & 2 and to chan
g
e their
p
arameters allowed.
LCK=0110
,
To enter Level 1 & 2 and to chan
g
e the
p
arameters on Level 1 allowed.
LCK=0001
,
To e nte r Lev el 1 o nl
y
and to chan
g
e SP allowed.
LCK=0101
,
Nothin
g
allowed exce
p
t to chan
g
e LCK.
LCK=0000
,
To en ter an
y
Level
(
exce
p
t SET Level
)
and to chan
g
e their
p
arameters

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DC1010/1020/1030/1040 PRODUCT MANUAL
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Main Control
(
INP1
)
Select the in
p
ut ran
g
e.
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
4.3 Level 3
When LCK=0000, press SET key and SHIFT key for 5 seconds to enter level 3.
In
p
ut Selection
Main Control
(
INP1
)
Analo
g
Zero set
Main Control
(
INP1
)
Analo
g
S
p
an set
Decimal
p
oint
Lower Set-
p
oint limit
U
pp
er Set-
p
oint limit
Sub Control
(
INP2
)
Analo
g
Zero set
Sub Control
(
INP2
)
Analo
g
S
p
an set
Alarm mode of AL1
Time set of Alarm 1
Alarm mode of AL2
Time set of Alarm 2
Alarm mode of AL3
Time set of Alarm 3
H
y
sterisis of Alarm
Refer to 5.1 In
p
ut selection on P.12~P.13
Used as in
p
ut code which are AN1 to AN5
Ran
g
e: LSPL~USPL
Same as ANL1
To set the
p
osition of decimal
p
oint
(
Available for INP1=AN1 to AN5
)
To set the lowest
p
oint within INP1
To set the hi
g
hest
p
oint within INP1
Used as in
p
ut code which are AN1 to AN5
Ran
g
e: LSPL~USPL
Same as ANL2
Ran
g
e: 00~19
Refer to ‘6.1 Alarm Function Selection’ on P.14
Used in
p
ro
g
ram function
(
Ran
g
e: 0~99.59 min.
)
0=flicker alarm, 99.59=continued, others = on delay time
Ran
g
e: 00~19
Same as ALT 1
Ran
g
e: 00~19
Same as ALT 1
Ran
g
e: 0~1000
* in Program Model, Alarm on time(ALD1=17)
Refer to ‘6.1 Alarm Function Selection’ on P.14
Refer to ‘6.1 Alarm Function Selection’ on P.14

DC1010/1020/1030/1040 PRODUCT MANUAL
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Main Control
(
OUT1
)
To calibrate the low value of out
p
ut
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
Please ski
p
this ste
p
SET
Calibration
Main Control
(
OUT1
)
Calibration hi
g
h
Sub control
(
OUT2
)
Calibration low
Sub Control
(
OUT2
)
Calibration hi
g
h
Transmitter control
Calibration low
Transmitter control
Calibration hi
g
h
Timer for
Motor valve control
To u s e i n
p
ro
g
ram for
waitin
g
continued o
p
eration
H
y
sterisis for motor control
Pro
g
ram RUN & End ALM
ID number
(p
lease ski
p
this ste
p)
Baud rate
(p
lease ski
p
this ste
p)
Com
p
ensate SP
Com
p
ensate PV
Unit of PV & SP
Soft filter
(p
lease ski
p
this ste
p)
Ran
g
e: LSPL~USPL
(
Current out
p
ut onl
y)
To calibrate the hi
g
h value of out
p
ut
Ran
g
e: 0~9999
(
Current out
p
ut onl
y)
Same as CL01
Same as CH01
Same as CL01
Same as CH01
Full run time of
p
ro
p
ortional motor
(
without
p
otentiometer
)
Ran
g
e: 5~200 sec
0=No wait
Others = Wait time
0= “a” contact
,
1= “b” contact
Refer to 8.5 ‘SETA Function’ Descri
p
tion
Communication ID number
UART Baud Rate selection
Ran
g
e: 110~9600 BIT/sec
Ran
g
e: -1000~1000
Ran
g
e: LSPL~USPL
Ran
g
e: C
,
F
,
A
(
analo
g)
Ad
j
ust the res
p
onse time of PV
(
the bi
gg
er
,
the faster
)
Ran
g
e: 0.05~1.00

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DC1010/1020/1030/1040 PRODUCT MANUAL
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SET
SET
SET
Return to ‘INP1’
4.4 Level 4 (LOCK FUNCTION)
4.4.1 Functions of LCK
LCK=0100, To enter Level 1 & 2 and to change their parameters allowed.
LCK=0110, To enter Level 1 & 2 and to change the parameters on Level 1 allowed.
LCK=0001, To enter Level 1 only and to change SP allowed.
LCK=0000, To enter Level 3 allowed then press SET + SHIFT key ( )
LCK=1111, To enter Level 4 allowed then press SET + SHIFT key ( )
LCK=0101, Nothing allowed except to change LCK.
4.4.2 Let the display go to “LCK” in level 2, and set “1111” in LCK, then press
SET key and SHIFT key ( ) for 5 seconds to enter “SET” status. There
are SET0.1 to SET9.4 for use.
Action mode
Control action
Fre
q
uenc
y
* Check if the fre
q
uenc
y
is ri
g
ht. If not
,
chan
g
e it
,
p
lease.
Alternative: PID
,
Fuzz
y
Alternative: 50
,
60Hz
PV
SP
SET No. (SET 0 ~ 9)
Status of SET ∗.4
Status of SET ∗.1
Status of SET ∗.2
Status of SET ∗.3
0= lock (skip)
1= open (display)
Status definition
Alternative: heat
,
cool

DC1010/1020/1030/1040 PRODUCT MANUAL
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4.4.3 Functions of SETs
SET Function SET Function
1.1 OUTL 5.1 CL02, CH02
1.2 AT 5.2 CL03, CH03
1.3 AL1 5.3 Rucy, WAIT, SETA
1.4 AL2 5.4 IDNO, BAUD
2.1 AL3 6.1 SVOS
2.2 ANL1, ANH1, DP 6.2 PVOS
2.3 LSPL, USPL 6.3 UNIT
2.4 ANL2, ANH2 6.4 SOFT
3.1 ALD1 7.1 CASC
3.2 ALT1 7.2 OUD
3.3 ALD2 7.3 OPAD
3.4 ALT2 7.4 Hz
4.1 ALD3
4.2 ALT3
4.3 HYSA
4.4 CL01, CH01
SET Function Remarks
0= No Repeat
8.1 1= Program Repeat
0= No Power Failure
8.2 1= With Power Failure
0= Start from 0
8.3 1= Start from PV
Program Model Use
9.3 TRS SP
9.4 TRS PV Auxiliary Output Use
0= No Remote SP
0.3 1= Remote SP
* Caution: Don’t operate SET8.4, the process of the controller will be in confusion.
If SET8.4=1, the controller will be in ‘Single Display’ mode. The PV LED will not
be displayed any more, and the SP LED will be displayed reversed value and
status alternately and repeatedly.
PV
SV
EM PTY
8TES
0001
Displayed󰼿altern a tely
In case of SET8.3=1, SP display will be changed to PV display.
The time to reach until to be desired SP will be decreased. The remainig time to
reach the SP will be shown in PARAMETER ‘TMER’. Where, the time of countdown
is related to the PV, not segments.
SP
PV

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DC1010/1020/1030/1040 PRODUCT MANUAL
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Set
p
oint for Se
g
.5
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
4.5 Program Level
Return to Normal(PV,SP)
Level 1
Set
p
ro
g
ram
p
attern
Ran
g
e: 0~2
Pro
g
ram se
g
ment dis
p
la
y
‘
Pattern’ – ‘Se
g
ment’
Pro
g
ram timer dis
p
la
y
Ran
g
e: 99hour 59min
Set
p
oint for Se
g
.1
Ran
g
e: LSPL~USPL
Set time for Se
g
.1
Ran
g
e: 0~99H59M
Set out
p
ut for Se
g
.1
Ran
g
e: 0~100%
(
if out=0
,
no
p
ro
g
ram
)
Set
p
oint for Se
g
.2
Set time for Se
g
.2
Set out
p
ut for Se
g
.2
Set
p
oint for Se
g
.3
Set time for Se
g
.3
Set out
p
ut for Se
g
.3
Set
p
oint for Se
g
.4
Set time for Se
g
.4
Set time for Se
g
.5
Set out
p
ut for Se
g
.5
Set
p
oint for Se
g
.6
Set time for Se
g
.6
Set out
p
ut for Se
g
.6
Set
p
oint for Se
g
.7
Set time for Se
g
.7
Set out
p
ut for Se
g
.7
Set
p
oint for Se
g
.8
Set time for Se
g
.8
Set out
p
ut for Se
g
.8
Set out
p
ut for Se
g
.4
Ran
g
e:
(
1
,
2
,
0
)
-
(
1~8
)

DC1010/1020/1030/1040 PRODUCT MANUAL
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4.5.1 This program has 2 patterns, each pattern contains 8 segments.
The segment can be arranged a period of RAMP status or SOAK status.
4.5.2 Terminologies
Pattern : A program consists of some segments
Step : A RAMP status + a SOAK status
RAMP status : The status with changing SP
SOAK status : The status with fixed SP
4.5.3 Operating
1) Key functions (No changing parameters)
(START) : To start program procedure, PRO in panel flicker
(WAIT) : To suspend program procedure, PRO in panel will
stop flicker but light
+SET (JUMP) : To jump segment
+SET (RESET) : To reset program procedure, PRO in panel will be
“off”
2) Alarm function
If ALD1 to be set 07 (*refer to the selection),
AL1 to be set 2 (AL1=2, it means alarm in segment 2 end),
ALT1 to be set 00.10 (alarm time 10 sec.).
*In this case, when program proceeds to segment 2 end, ALM1 relay
will be on 10 sec.
3) End function
If ALD to be set 17 (* refer to the selection), this program will be end
in segment 8 or 16.
* In this case, PV and END will flicker in display window, and the alarm
relay acts.
This controller does not have END order if program procedure are less
than 8 segments. In this case, please set next segment’s out=0, then
this program will be end in last set segment. Otherwise, it will proceed
8 or 16 segments.
4) Linking function
PTN=1, Proceed pattern1, which contains 8 segments
PTN=2, Proceed pattern2, which contains 8 segments
PTN=0, linking proceed pattern 1 and 2 ,totally 16 segments
(Set PTN1 and PTN2 first, then set PTN=0)

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DC1010/1020/1030/1040 PRODUCT MANUAL
11
5) Other function (*refer to level 4)
SET8.1=1 Program repeat
SET8.2=0 No power failure
SET8.2=1 With power failure function
(If power suspended, the controller will keep the memory)
SET8.3=0 Program start from 0
SET8.3=1 Program start from PV

DC1010/1020/1030/1040 PRODUCT MANUAL
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5. Input
5.1 Input selection (INP 1)
TYPE CODE RANGE
0.0~200.0°C/0.0~392.0°F
0.0~400.0°C/0.0~752.0°F
0.0~600.0°C/0.0~1112.0°F
0.0~800.0°C/0.0~1472.0°F
0.0~1000.0°C/0.0~1832.0°F
K
0.0~1200.0°C/0.0~2192.0°F
0.0~200.0°C/0.0~392.0°F
0.0~400.0°C/0.0~752.0°F
0.0~600.0°C/0.0~1112.0°F
0.0~800.0°C/0.0~1472.0°F
0.0~1000.0°C/0.0~1832.0°F
J
0.0~1200.0°C/0.0~2192.0°F
0.0~1600.0°C/0.0~2912.0°F
R0.0~1769.0°C/0.0~3216.0°F
0.0~1600.0°C/0.0~2912.0°F
S0.0~1769.0°C/0.0~3216.0°F
B0.0~1820.0°C/0.0~3308.0°F
0.0~800.0°C/0.0~1472.0°F
E0.0~1000.0°C/0.0~1832.0°F
0.0~1200.0°C/0.0~2192.0°F
N0.0~1300.0°C/0.0~2372.0°F
-199.9~400.0°C/-199.9~752.0°F
-199.9~200.0°C/-199.9~392.0°FT
0.0~350.0°C/0.0~662.0°F
0.0~2000.0°C/0.0~3632.0°F
W0.0~2320.0°C/0.0~2372.0°F
0.0~1300.0°C/0.0~2372.0°F
PLII 0.0~1390.0°C/0.0~2534.0°F
-199.9~600.0°C/-199.9~999.9°F
-199.9~200.0°C/-199.9~392.0°FU
0.0~400.0°C/0.0~752.0°F
0.0~400.0°C/0.0~752.0°F
L
0.0~800.0°C/0.0~1472.0°F
* The initial set in factory mode is K2 without any certain requirement.

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DC1010/1020/1030/1040 PRODUCT MANUAL
13
TYPE CODE RANGE
-199.9~600.0°C/-199.9~999.9°F
-199.9~400.0°C/-199.9~752.0°F
-199.9~200.0°C/-199.9~392.0°F
0.0~200.0°C/0.0~392.0°F
0.0~400.0°C/0.0~752.0°F
JIS
Pt100
0.0~600.0°C/0.0~1112.0°F
-199.9~600.0°C/-199.9~999.9°F
-199.9~400.0°C/-199.9~752.0°F
-199.9~200.0°C/-199.9~392.0°F
0.0~200.0°C/0.0~392.0°F
0.0~400.0°C/0.0~752.0°F
DIN
Pt100
0.0~600.0°C/0.0~1112.0°F
-199.9~600.0°C/-199.9~999.9°F
-199.9~400.0°C/-199.9~752.0°F
-199.9~200.0°C/-199.9~392.0°F
0.0~200.0°C/0.0~392.0°F
0.0~400.0°C/0.0~752.0°F
JIS
Pt50
0.0~600.0°C/0.0~1112.0°F
AN1 -10~10mV/-1999~9999
AN2 0~10mV/-1999~9999
AN3 0~20mV/-1999~9999
AN4 0~50mV/-1999~9999
AN5 10~50mV/-1999~9999

DC1010/1020/1030/1040 PRODUCT MANUAL
14
6. Alarm
6.1 Alarm function selection
CODE DESCRIPTION Hold-On
/None
Deviation high limit alarm Yes
Deviation high limit alarm No
Deviation low limit alarm Yes
Deviation low limit alarm No
Deviation high/low alarm Yes
Deviation high/low alarm No
/ Deviation high/low range alarm No
Absolute value high limit alarm Yes
Absolute value high limit alarm No
Absolute value low limit alarm Yes
Absolute value low limit alarm No
Segment end alarm (use for program only) -
Program run alarm (use for program only) -
System error alarm-on -
System error alarm-off -
On delay timer alarm -
* Note : “Hold-On” means the alarm does not work at the first time.

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DC1010/1020/1030/1040 PRODUCT MANUAL
15
6.2 Alarm action description
6.1.1 CODE 00/10 : None
6.1.2 CODE 01 : Deviation high alarm inhibit
6.2.3 CODE 11 : Deviation high alarm no inhibit
6.2.4 CODE02 : Deviation low alarm inhibit
6.2.5 CODE12 : Deviation low alarm no inhibit
6.2.6 CODE03 : High/low alarm inhibit
6.2.7 CODE13 : High/low alarm no inhibit
6.2.8 CODE04/14 : Band alarm
6.2.9 CODE05 : Absolute high alarm inhibit
: SP
: Alarm set value

DC1010/1020/1030/1040 PRODUCT MANUAL
16
6.2.10 CODE15 : Absolute high alarm no inhibit
6.2.11 CODE06 : Absolute low alarm inhibit
6.2.12 CODE16 : Absolute low alarm no inhibit
6.2.13 CODE07 : Segment end alarm (program only)
i) ALD 1~3, set 07
ii) AL1~3, alarm segment no. set
iii) ALT1~3, if set 0 = flicker alarm
set 99.59 = alarm continued
set others = on delay time
6.2.14 CODE17 : Program run alarm (program only)
6.2.15 CODE08 : System Error- ON

17
DC1010/1020/1030/1040 PRODUCT MANUAL
17
6.2.16 CODE18 : System Error-OFF
6.2.17 CODE19 : on delay timer
when PV=alarm SP, it keeps a certain period (set time)
before alarm action (Range: 00H00M~99H59M)

DC1010/1020/1030/1040 PRODUCT MANUAL
18
7. Modification of HEAT/ALARM ÆHEAT/COOL (on PC board)
7.1 DC1010
7.2 DC1030
7.3 DC1020/1040

19
DC1010/1020/1030/1040 PRODUCT MANUAL
19
8. Special Function Description
8.1 Special Function (‘SET’ Menu of Level4)
8.1.1 Second input mode(INPUT2)
INP 2 = 0, Non
INP 2 = 1, 1~5V/4~20mA/2~10V
INP 2 = 2, 0~5V/0~20mA/0~10V
8.1.2 Output mode
OUTY = 0, Single output
OUTY = 1, Double output
OUTY = 2, None
OUTY = 3, Motor valve
OUTY = 4, Single phase SCR (Single phase control)
OUTY = 5, Three phase SCR (Three phase control)
* Input 2 mode setting as below
* Output mode setting as below

DC1010/1020/1030/1040 PRODUCT MANUAL
20
8.2 RAMP & SOAK
8.2.1 RAMP
i) Set “SET2.1= 1”, “SET4.1= 1” at Set level
ii) Set “ALD 3 = 9” at Input level
iii) Then, “AL 3” menu will not be displayed
Range = 00.00~99.99 (°C/minute)
If RAMP not used, set ALD 3 = 0
8.2.2 SOAK
i) ALD1/ALD2 = 19
ii) Then, AL1/AL2 will be displayed
Range = 00.00~99.59 (hour/minute)
Example)
SP = 100°C, RAMP = 10.00 °C/minute
Time(minute) = 10 minute ÆAL1 = 00.10
PV = 25°C
PV
SP
PV
SP
°C
t
100°C
PV=25°C
Time on
If PV ≥SV(100°C)
SOAK Menu