Horizon Fitness SPF-9 User manual

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STAPLER & FOLDER
STAPLER & FOLDER
FORE-EDGE TRIMMER
SPF-9/FC-9
Important Information
- This manual is designed to help you to install, operate and maintain Stapler & Folder
SPF-9 and Trimmer FC-9. Read, understand and keep this manual in a safe and convenient
place.
- Do not operate SPF-9/FC-9 until you read and understand the instructions in this manual.
- Horizon International Inc. shall not be liable for incidental consequential damages result-
ing from : improper or inadequate maintenance by customer; unauthorized modification or
misuse; operation outside of the environmental specifications for the product.
- Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are subject to
change without prior notice and without our legal obligation.
- All rights are reserved. No part of the manual may be photocopied, reproduced or trans-
lated to another language without the prior written consent of Horizon International Inc.
UM201014-10
070712/SPF9/FC9/10E/DV

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Safety Precautions
- The signal word WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
- The signal word CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in damage on machines. It may also be used to alert against unsafe
practices.
- Read and understand all safety instructions with signal word such as WARNING and
CAUTION. If safety instructions are ignored, personal injury may result.
- Horizon International Inc. cannot anticipate every possible situation that might involve
a potential hazard. The instructions in this manual and warning labels on the machine are
therefore not all inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inad-
vertent operation when such operation could cause injury to personnel. Do not attempt to
operate any switch, valve, or other energy isolating device where it is locked or tagged out.
- Do not operate the machines when any covers are removed.
- Some of the drawings in this manual show the machine uncovered for explaining the
detail or inside of machine.

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Contents
Important Information .....................................................................I
Safety Precautions ...........................................................................II
1. Before You Begin ..................................................... 1
This section explains parts and functions of SPF-9/FC-9.
1-1 Specifications ............................................................................2
1-1-1 SPF-9 Specifications .......................................................2
1-1-2 FC-9 Specifications .........................................................3
1-2 Accessories ...............................................................................4
1-2-1 SPF-9 Accessories ...........................................................4
1-2-2 FC-9 Accessories.............................................................6
1-3 Consumption Parts ....................................................................7
1-4 Machine Descriptions ...............................................................8
1-4-1 SPF-9 Machine Descriptions ...........................................8
1-4-2 SPF-9 Machine Inside Descriptions ................................9
1-4-3 SPF-9 Operation Panel Descriptions ...............................10
1-4-4 FC-9 Machine Descriptions ...................................................... 11
1-4-5 FC-9 Machine Inside Descriptions ........................................... 12
1-4-6 FC-9 Operation Panel Descriptions .................................13
1-5 Stapling and Folding Pattern List .............................................14
2. How to Operate........................................................ 15
This section instructs how to set up and operate SPF-9 and FC-9
(Option).
2-1 Operation Procedures ................................................................16
2-2 Corner Staple Operation Set Up ...............................................24
2-3 Hand Feed Operation Set Up ....................................................27
2-4 Custom Sheet Size Operation ...................................................28

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2-5 ED-9 (Option) Set Up ...............................................................31
3. Troubleshooting....................................................... 33
This section shows remedies for simple malfunctions
3-1 When Lamp on Trouble Monitor Illuminates (SPF-9) .............34
3-1-1 Misfeed Lamp Illuminates...............................................34
3-1-2 Sheet Jam Lamp Illuminates ...........................................34
3-1-3 No Staple Lamp Illuminates ............................................35
3-1-4 No Staple Lamp Flashes. .................................................36
3-1-5 Cover Open Lamp Illuminates ........................................36
3-2 When Lamp on Trouble Monitor Illuminates (FC-9) ...............37
3-2-1 Knife Lock Lamp Illuminates .........................................37
3-2-2 Jam Lamp Illuminates .....................................................37
3-2-3 Full Trimming Lamp Illuminates ....................................38
3-2-4 Trimming Box Lamp Illuminates ....................................38
3-3 When Book Is Delivered without Staple ..................................39
3-4 When Book Is Not Completely Trimmed .................................40
3-5 When Trimmings Are Delivered to Stacker .............................40
3-6 When Circuit Breaker Trips ......................................................41
3-7 When Two Staples Are Not Aligned with Fold Line ...............42
4. Maintenance and Parts ........................................... 43
This section shows how to maintain SPF-9.
4-1 How to Remove Jammed Staples .............................................44
4-2 How to Refill Staples ................................................................46
4-3 How to Clean Sensors ...............................................................48
4-4 How to Replace Knives (Only for FC-9 Users) ........................49
4-4-1 Upper Knife Replacement ...............................................49
4-4-2 Lower Knife Replacement...............................................50
4-5 Grease Application to the Knife ...............................................51
5. Installation................................................................ 53
This section shows how to install SPF-9 and FC-9.
5-1 Installation of SPF-9 .................................................................54
5-2 Installation of FC-9 ...................................................................58
5-3 Installation of ED-9...................................................................60