HORNER APG HEXT240C115 User manual

MAN0873-07-EN Specifications / Installation
__________________________________________________________________________________________________________________________________________________________________
10/29/2014 Page 1 of 4 ECN # 947
1 Specifications
Digital DC Inputs
Digital DC Outputs
Inputs per Module
12 including 4 configurable HSC inputs
Outputs per Module
12 including 2 configurable PWM outputs
Commons per Module
1
Commons per Module
1
Input Voltage Range
12 VDC / 24 VDC
Output Type
Sourcing / 10 K Pull-Down
Absolute Max. Voltage
35 VDC Max.
Absolute Max. Voltage
28 VDC Max.
Input Impedance
10 k
Output Protection
Short Circuit
Input Current
Positive Logic
Negative Logic
Max. Output Current per point
0.5 A
Upper Threshold
0.8 mA
-1.6 mA
Max. Total Current
4 A Continuous
Lower Threshold
0.3 mA
-2.1 mA
Max. Output Supply Voltage
30 VDC
Max Upper Threshold
8 VDC
Minimum Output Supply Voltage
10 VDC
Min Lower Threshold
3 VDC
Max. Voltage Drop at Rated Current
0.25 VDC
OFF to ON Response
1 ms
Max. Inrush Current
650 mA per channel
ON to OFF Response
1 ms
Min. Load
None
HSC Max. Switching Rate
10 kHz Totalizer/Pulse, Edges
5 kHz Frequency/Pulse, Width
2.5 kHz Quadrature
OFF to ON Response
1 ms
ON to OFF Response
1 ms
Output Characteristics
Current Sourcing (Positive Logic)
Analog Inputs, High Resolution
Number of Channels
2
Thermocouple
Temperature Range
Input Ranges
(Selectable)
0 - 10 VDC
0 –20 mA
4 –20 mA
100mV
PT100 RTD,
and J, K, N, T, E, R, S, B Thermocouples
B / R / S
2912F to 32.0F (1600C to 0C)
E
1652F to -328F (900C to -200C)
T
752.0F to -400.0F (400C to -240C)
Safe input voltage range
10 VDC: -0.5 V to +15 V
20 mA: -0.5 V to +6 V
RTD / T/C: ±24 VDC
J
1382.0F to -346.0F (750C to -210C)
K / N
2498.0F to -400F (1370C to -240C)
Thermocouple Common Mode Range
±10V
Nominal Resolution
10V, 20mA, 100mV: 14 Bits
RTD, Thermocouple: 16 Bits
Converter Type
Delta Sigma
Input Impedance
(Clamped @ -0.5 VDC to
12 VDC)
Current Mode:
100 , 35mA Max. Continuous
Voltage Mode:
500 k, 35mA Max. Continuous
Max. Error at 25C
(*excluding zero)
*4-20 mA ±0.10%*
*0-20 mA ±0.10%*
*0-10 VDC ±0.10%*
RTD (PT100) ±1.0 °C
0-100 mV ±0.05%
Max Thermocouple Error
(After Warm Up Time of One Hour)
±0.2% (±0.3% below -100C)
%AI full scale
10 V, 20 mA, 100 mV: 32,000 counts full scale.
RTD / T/C: 20 counts / °C
Conversion Speed, Both Channels
Converted
10V, 20mA, 100mV: 30 Times/Second
RTD, Thermocouple: 7.5 Times/Second
Max. Over-Current
35 mA
Conversion Time per Channel
10V, 20mA, 100mV: 16.7mS
RTD, Thermocouple: 66.7mS
Open Thermocouple
Detect Current
50 nA
RTD Excitation Current
250 A
Analog Outputs
General Specifications
Number of Channels
2
Required Power (SS)
-22 Steady State Power
130 mA @ 24 VDC
390mA with heater operating
Output Ranges
0-10 VDC,
0-20 mA
Required Power (Inrush)
30 A for 1 ms @ 24 VDC
Nominal Resolution
12 Bits
Primary Power Range
10 - 30 VDC
Update rate
Once per PLC scan
Operating Temperature
-10to 60Celsius
-22 Heater Option
-40 to 60 ° Celsius
Minimum 10 V load
1 k
Storage Temperature
14 to 140°F (-10 to 60°C)
Maximum 20 mA load
500 
Relative Humidity
5 to 95% Non-condensing
Analog Outputs;
Output Points Required
2
Filtering
15Hz hash (noise) filter
1-128 scan digital running average filter
Maximum Error at 25C (excluding
zero)
0.1%
Terminal Type
Screw Type,5 mm Removable
Weight
12.5 oz. (354.36)
Additional error for temperatures
other than 25C
0.01% / C
CE
See Compliance Table at
http://www.heapg.com/Pages/TechSupport/ProductCert.html
UL
Clock Accuracy
+/- Seven Minutes/Month at 20C
XLT OCS Model: HE-XT105 / HEXT240C115 / HEXT240C015
12 Digital DC Inputs / 12 Digital DC Outputs
2 Analog Inputs (High Resolution) / 2 Analog Outputs
Note: Highest usable frequency for PWM output is 65 KHz

MAN0873-07-EN Specifications / Installation
__________________________________________________________________________________________________________________________________________________________________
10/29/2014 Page 2 of 4 ECN # 947
2 Panel Cut-Out and Dimensions
Note: Max. panel thickness: 5 mm.
3 Ports / Connectors / Cables
Note: The case of the XLt is black, but for clarity, it is shown in a lighter gray color.
4.1 I/O Jumpers Settings (JP1 –JP4)
3.622 [92mm]
3.622 [92mm]
001XLE002
Refer to XLe/XLt User
Manual for panel box
information and a handy
checklist of requirements.
Note:
The tolerance to meet
NEMA standards is
0.005” (0.1 mm).
To Remove Back Cover:
Unscrew 4 screws located on
the back of the unit.
Remove Cover.
CAUTION:
Do not over tighten screws
when replacing the back cover.
001ACC009
Power Connector
Power Up:
Connect to Earth Ground.
Apply 10 - 30 VDC.
Screen lights up.
Torque rating 4.5 –7 Lb-In
(0.50 –0.78 N-m)
CAN Connector
Use the CAN Connector when
using CsCAN network.
Torque Rating 4.5 –7 Lb-In
(0.50 –0.78 N-m)
I/O Jumpers (Not Shown): I/O Jumpers (JP) are located
internally. To access, remove back cover of unit.
Wiring Connectors (J1 –J3), I/O Jumpers (JP1 –JP4), and
External Jumpers (RS-485) are described in the Wiring and
Jumpers section of this document.
Note: The Cscape Module Setup configuration must match
the selected I/O (JP) jumper settings.
Negative Logic
Positive Logic
JP1 Digital DC Inputs
Default
I1
0V
001XLE036
12-24VDC
I1
0V
Positive Logic In Negative Logic In
Positive Logic vs. Negative Logic Wiring
The XLe can be wired for Positive Logic inputs or
Negative Logic inputs.
Memory Slot:
Uses Removable Memory for
data logging, screen captures,
program loading and recipes.
Horner Part No.: HE-MC1
Serial Communications:
MJ1: (RS-232 / RS-485) Use for
Cscape programming and
Application-Defined
Communications.
MJ2: (RS-232 / RS-485) Use for
Application-Defined
Communications.
J1 J2
J3
JP2
JP1
JP3
JP4
001XLE030
Location of I/O jumpers (JP)
and wiring connectors
(J1 –J3).
Wiring Specifications
For I/O wiring (discrete), use the following wire type or
equivalent: Belden 9918, 18 AWG (0.8 mm2) or larger.
For shielded Analog I/O wiring, use the following wire
type or equivalent: Belden 8441, 18 AWG (0.8 mm2) or
larger.
For CAN wiring, use the following wire type or
equivalent: Belden 3084, 24 AWG (0.2 mm2) or larger.
CURRENT
(20mA)
VOLTAGE
(10V)
JP4
ANALOG OUTPUT SETTING
VOLTAGE OR CURRENT
AQ2
AQ1
AQ2
AQ1
Default
Analog In Settings
AI1 AI2
JP2
JP3
RTD (PT100)
T1
T2
JP2
JP3
T/C/100mV
T1
T2
Note: When using JP4 (output) or JP2 / JP3
(inputs), each channel can be independently
configured. For example, JP2 can be
configured for 10 V and JP3 can be configured
as an RTD.
JP2 JP3
10V/20mA
MA1/V1 MA2/V2
Default
MJ1
(RS-232 / RS-485)
MJ2
(RS-232 / RS-485)
J1
I/O
Jumper
Memory Slot
001XLE029-R2
J2
I/O
Jumper
NET 1
(CsCAN)
Power
DIP
Switch
Note –Your keypad overlay
appearance may differ.
Standard US/EU overlays
pictured here for example.
*+5Vdc 60mA Max
Pin
MJ1 Pins
MJ2 Pins
Signal
Direction
Signal
Direction
8
TXD
OUT
TXD
OUT
7
RXD
IN
RXD
IN
6
0 V
Ground
0 V
Ground
5*
+5 60mA
OUT
+5 60mA
OUT
4
RTS
OUT
TX-
OUT
3
CTS
IN
TX+
OUT
2
RX- / TX-
IN / OUT
TX-/RX-
IN
1
RX+ / TX+
IN / OUT
TX+/RX+
IN
1
8
Serial
Communications:
MJ1 and MJ2
(RS-232 / RS-485)
4 Wiring and Jumpers
Wire according to the type of inputs / outputs used and select the appropriate jumper
option. Use Copper Conductors in Field Wiring Only, 60/75° C

MAN0873-07-EN Specifications / Installation
__________________________________________________________________________________________________________________________________________________________________
10/29/2014 Page 3 of 4 ECN # 947
4.2 External DIP Switch Settings (or Jumpers Settings)
4.3 Wiring Examples
Note: The wiring examples show Positive Logic input wiring.
J1
Orange
Name
I1
IN1
I2
IN2
I3
IN3
I4
IN4
I5
IN5
I6
IN6
I7
IN7
I8
IN8
H1
HSC1 /
IN9
H2
HSC2 /
IN10
H3
HSC3 /
IN11
H4
HSC4 /
IN12
NC
No
Connect
NC
No
Connect
0V
Ground
J3
Orange
Name
T1+
T/C / RTD IN1+ /
100 mV+
T1-
T/C / RTD IN1- /
100 mV-
T2+
T/C / RTD IN2+ /
100 mV+
T2-
T/C / RTD IN2- /
100 mV-
AQ1
10 V / 20 mA
OUT1
AQ2
0 V / 20 mA
OUT2
0V
Ground
MA1
20 mA IN1
V1
10 V IN1
0V
Ground
MA2
20 mA IN2
V2
10 V IN2
0V
Ground
5 I/O Register Map
Registers
Description
%I1 to %I24
Digital Inputs
%I32
Output Fault
%I25 to %I31
Reserved
%Q1 to %Q16
Digital outputs
%Q17
Clear HSC1 accumulator to 0
%Q18
Totalizer: Clear HSC2
Quadrature 1-2: Accumulator 1
Reset to max –1
%Q19
Clear HSC3 Accumulator to 0
%Q20
Totalizer: Clear HSC4
Quadrature 3-4: Accumulator 3
Reset to max –1
%Q21 to %Q32
Reserved
%AI1 to %AI4
Analog inputs
%AI5, %AI6
HSC1 Accumulator
%AI7, %AI8
HSC2 Accumulator
%AI9, %AI10
HSC3 Accumulator
%AI11, %AI12
HSC4 Accumulator
%AQ1, %AQ2
PWM1 Duty Cycle
%AQ3, %AQ4
PWM2 Duty Cycle
%AQ5, %AQ6
PWM Prescale
%AQ7, %AQ8
PWM Period
%AQ9 to %AQ14
Analog outputs
Note: Not all XLe units contain the I/O listed in this table.
Registers
PWM
HSC
Stepper
%AQ1
PWM1 Duty
Cycle
(32 bit)
HSC1
Preset
Value
Start
Frequency
%AQ2
Run
Frequency
%AQ3
PWM2 Duty
Cycle
(32 bit)
HSC2
Preset
Value
Accel Count
(32 bit)
%AQ4
%AQ5
PWM
Prescale
(32 bit)
Run Count
(32 bit)
%AQ6
%AQ7
PWM Period
(32 bit)
Decel Count
(32 bit)
%AQ8
%Q1
Run
%I30
Ready/Done
%I31
Error
6 MJ2 Pinouts in Full and Half Duplex Modes
J2
Black
Name
0V
Ground
V+*
V+*
NC
No
Connect
Q12
OUT12
Q11
OUT11
Q10
OUT10
Q9
OUT9
Q8
OUT8
Q7
OUT7
Q6
OUT6
Q5
OUT5
Q4
OUT4
Q3
OUT3
Q2
OUT2 /
PWM2
Q1
OUT1 /
PWM1
V+* Supply for
Sourcing Outputs
I1
I2
I3
I4
H2
H3
H4
0V
I5
I6
I7
I8
NC
NC
H1
001XLE007
12-24
VDC
J1 Orange
Positive Logic
Digital In
Q1
Q2
Q3
Q4
Q9
Q10
Q11
Q12
Q5
Q6
Q7
Q8
V+
0V
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
10 - 30VDC NC
001XLE008
J2 Black
Positive Logic
Digital Outputs
J3 Orange
Analog In / Analog Out
Note: A total of 2 Analog Inputs can be used (T/C, RTD, mV, mA, and V).
0 -10 V Analog Out
AQ1
0V
10VDC
4 -20 mA Analog Out
AQ1
0V
20mA
Thermocouple In
T1+
T1-
The External DIP Switches are used
for termination of the RS-485 ports.
The XLt is shipped un-terminated.
To terminate, select one of the
jumpers shipped with the product and
insert it based upon the option that is
desired or, select the switch and
configure based upon the option that
is desired.
As seen when looking at the top of the XLt unit: Refer to
Section 3 for the location of the External Jumpers.
0 –10 V Analog In
0-10VDC
MA1
V1
0V
NC
RTD In
T1+
T1-
0V
mV In
T1+
T1-
0V
100mV+
100mV-
Note: Be sure to
wire 0 V to V1 as
shown for proper
operation.
Note: Loop Power (LOOP
PWR) requirements are
determined by the transmitter
specification.
LOOP PWR
20mA
MA1
V1
0V
20 mA Analog In
001XLE037-R1
DIPSW3: FACTORY USE
ONLY (tiny bootloader firmware
downloading). NOT TO BE
USED FOR NORMAL OCS
OPERATION.
DIPSW2: MJ2 Termination
(default –none)
DIPSW1: MJ1 Termination
(default –none)
Full Duplex
Half Duplex
Pin
MJ2 Pins
Signal
Direction
8
TXD
OUT
7
RXD
IN
6
0 V
Ground
5*
+5 60mA
OUT
4
TX-
OUT
3
TX+
OUT
2
RX-
IN
1
RX+
IN
1
8
*+5Vdc 60mA Max
Pin
MJ2 Pins
Signal
Direction
8
TXD
OUT
7
RXD
IN
6
0 V
Ground
5*
+5 60mA
OUT
4
TX-
OUT
3
TX+
OUT
2
TX-/RX-
IN/OUT
1
TX+/RX+
IN/OUT
1
8

MAN0873-07-EN Specifications / Installation
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10/29/2014 Page 4 of 4 ECN # 947
7 Digital Filtering for Analog Inputs
9 Safety
The digital filter is updated once per conversion. It is an “IIR” running average filter
that emulates a simple RC filter. The equivalent time constant is determined by the
Filter Constant and the sum of the conversion times for the two channels. The Filter
two input mode selections. This filter delay is in addition to the PLC scan delay.
Constant determines the weight given to the most recent conversion.
The following table lists the equivalent time constant for the three possible total
conversion times, which are dependent upon the
Equivalent RC Time Constant in Seconds
(Nominal time to reach 63% of final value.)
Total Conversion Time in Seconds
Filter Constant
0.03
0.09
0.13
0*
0.03*
0.09*
0.13*
1
0.07
0.18
0.27
2
0.13
0.35
0.53
3
0.27
0.71
1.07
4
0.53
1.41
2.13
5
1.07
2.83
4.27
6
2.14
5.65
8.54
7
4.28
11.30
17.08
* No filter delay, reading is unfiltered conversion value
8 Thermocouple Grounding Schemes
10 Technical Support
For assistance and manual updates, contact Technical Support at the following
locations:
North America:
[phone]
www.heapg.com
email: techspp[email protected]
Europe:
(+) 353-21-4321-266
www.horner-apg.com
email: techsup[email protected]
No part of this publication may be reproduced without the prior agreement and
written permission of Horner APG, Inc. Information in this document is subject to
change without notice.
All applicable codes and standards need to be followed in the installation of this
product.
Adhere to the following safety precautions whenever any type of connection is
made to the module:
Connect the safety (earth) ground on the power connector first before making any
other connections.
When connecting to electric circuits or pulse-initiating equipment, open their
related breakers.
Do not make connections to live power lines.
Make connections to the module first; then connect to the circuit to be monitored.
Route power wires in a safe manner in accordance with good practice and local
codes.
Wear proper personal protective equipment including safety glasses and insulated
gloves when making connections to power circuits.
Ensure hands, shoes, and floor are dry before making any connection to a power
line.
Make sure the unit is turned OFF before making connection to terminals.
Make sure all circuits are de-energized before making connections.
Before each use, inspect all cables for breaks or cracks in the insulation. Replace
immediately if defective.
Use Copper Conductors in Field Wiring Only, 60/75° C
Warning: Consult
user documentation.
Warning: Electrical
Shock Hazard.
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or
Non-hazardous locations only
WARNING –EXPLOSION HAZARD –Substitution of components may impair
suitability for Class I, Division 2
AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE
COMPOSANTS PEUT RENDRE CE MATERIAL INACCEPTABLE POUR LES
EMPLACEMENTS DE CLASSE 1, DIVISION 2
WARNING –EXPLOSION HAZARD –Do not disconnect equipment unless power
has been switched off or the area is known to be non-hazardous.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR
L'EQUIPMENT, COUPER LE COURANT OU S'ASSURER QUE
L'EMPLACEMENT EST DESIGNE NON DANGEREUX.
WARNING: To avoid the risk of electric shock or burns, always connect the safety
(or earth) ground before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is
strongly recommended to fuse the voltage measurement inputs. Be sure to locate
fuses as close to the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection
against risk of fire and shock hazards.
WARNING: In the event of repeated failure, do not replace the fuse again as a
repeated failure indicates a defective condition that will not clear by replacing the
fuse.
WARNING: Only qualified electrical personnel familiar with the construction and
operation of this equipment and the hazards involved should install, adjust,
operate, or service this equipment. Read and understand this manual and other
applicable manuals in their entirety before proceeding. Failure to observe this
precaution could result in severe bodily injury or loss of life.
Ungrounded Thermocouples
Alternate Shield Connection for
Ungrounded Thermocouples.
Ungrounded Thermocouples
Preferred Shield Connection for
Ungrounded Thermocouples.
Grounded Thermocouples
Field Ground Potential Less
Than Seven Volts AC
Typical Shield Connection for
Grounded Thermocouples
Grounded Thermocouples
Field Ground Potential Less Than Seven Volts AC
Shields Connected at One End Only May be Used to
Reduce Noise
Grounded Thermocouples May Use the Ungrounded
Thermocouple Shield Connections if the Shield is not
Grounded at the Field End
Note: The examples for thermocouple grounding schemes above are generic illustrations.
The XT105 has two thermocouple inputs.
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference
that may cause undesired operation.
When found on the product, the following symbols specify: