Hoshizaki DCM-240BAF User manual

MODEL
HOSHIZAKI
CUBELET ICE DISPENSER
(FINAL) PARTS LIST
DCM-240BAF
G-0 June 1997
H-0 Dec., 1997
J-0 Jan., 1999
K-0 Dec., 1999
L-0 Jan., 2001
AUG. 26, 2002
REVISED:
ISSUED: AUG. 6, 1999
NO. 71147

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MATERIAL ABBREVIATIONS
ALUMINUM
AL = Aluminum
COPPER
CU = Copper
PLASTIC
ABS = Acrylonitrile -butadiene - styrene
AC = Polyacetal
EVA = Ethylene vinyl acetate
PA = Polyamide = Nylon
PC = Polycarbonate
PE = Polyethylene
PES = Polyester
PE P = Polyethylene terephthalate = etlon
PP = Polypropylene
PS = Polystyrene
PIFE = Polytetrafluoroethylene = eflon
PUR = Polyurethane
PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile
EPDM = EP rubber
NBR = Nitrile butadiene rubber
NR = Natural rubber
NP = Neoprene
SI.R = Silicone rubber
SY.R = Synthetic rubber
EPH = Epichlorohydrin
STEEL
GS = Galvanized steel
SS = Stainless steel
PS = Plated steel
PAS = Primed steel
AUXILIARY CODE
Ex.1 K-0
Parts are the same as in the preceding (Note) - = Part deleted.
year.
x = Part deleted and replaced
"K" is the tenth in alphabetical order with "I" by "o" part.
skipped. So, "K" indicates "2000".
o = New part for "x"
Ex.2 L-0 in the same auxiliary code.
"L" is the next in alphabetical
order. So, "L" indicates "2001".
Ex.3 L-1
Each time a part is changed non-interchangeably,
in a year, this number advances.

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DCM-240BAF A. ICE DISPENSER ASSEMBLY G-0, H-0, J-0, K-0, L-0
G
x

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MODEL: DCM-240BAF TITLE:A. ICE DISPENSER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
G-0 H-0 J-0 K-0 L-0
B FRAME ASSEMBLY - 1A0174A01 1 1 1 1 1
C ICE MAKING UNIT
ASSEMBLY
- 220559A03 1 1 1 1 1
SOCKET HEAD HEX BOLT SS, 8 x 90 7S12-0890 3 3 3 3 3
SPRING WASHER SS, 8 3 3 3 3 3
D REFRIGERATION CIRCUIT - 2A0783A01 1 1 1 1 1
E WATER CIRCUIT ASSEMBLY - 2A0778A01 1 1 1 1 1
F CONTROL BOX (A)
ASSEMBLY
- 2A0788A01 1 1 1 1 1
TRUSS HEAD SCREW 4 x 8 7C31-0408 4 4 4 4 4
G CONTROL BOX (B)
ASSEMBLY
- 2A0790A01 1 1 1 1 1
TRUSS HEAD SCREW 4 x 8 7C31-0408 4 4 4 4 4
H MIDDLE FRONT PANEL
ASSEMBLY
- 3A0765A01 1 x1
- 3A0765A02 o1 1 1 1
J - - -
K LABEL LOCATION - 3A0738A01 1 1 1 1 1
1 DRAIN PAN - G.M. 3A0766G01 1 1 1 1 1
2 THUMBSCREW - 415949G04 2 2 2 2 2
3 POWER SUPPLY CORD - 440894-01 1 x1
- 4A1773-01 o1 1 1 1
4 BUSHING 420472-02 1 1 1 1 1
5 BUSHING 420472-03 2 2 2 2 2
6 BUSHING 420472-06 2 2 2 2 2
7 BUSHING 420472-01 1 1 1 1 1
8 - - -
9 RIGHT PANEL 2A0763-01 1 1 1 1 1
TRUSS HEAD SCREW 4 x 8 7C31-0408 3 3 3 3 3
10 LEFT PANEL 2A0762-01 1 1 1 1 1
TRUSS HEAD SCREW 4 x 8 7C31-0408 3 3 3 3 3

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MODEL: DCM-240BAF TITLE:A. ICE DISPENSER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
G-0 H-0 J-0 K-0 L-0
11 TOP SUPPORT 2A0767-01 1 1 1 1 1
TRUSS HEAD SCREW 4 x 8 7C31-0408 4 4 4 4 4
12 COLLAR 4H0171-01 5 5 5 6 6
FLAT HEAD SCREW SS, 4 x 12 7C22-0412 5 5 5 6 6
FLAT WASHER SS, 4 7W22-0400 5 5 5 6 6
TRUSS HEAD SCREW 4 x 8 7C31-0408 1 1 1 1 1
13 THUMBSCREW - 415949G08 1 1 1 1 1
14 FRONT BARRIER (L) 425094-01 1 1 1 1 1
TRUSS HEAD SCREW SS, 4 x 6 7C32-0406 2 2 2 2 2
15 BARRIER SOLENOID 446692-01 1 1 1 1 1
PAN HEAD SCREW
W/WASHER
SS, 4 x 8 7C1230408 4 4 4 4 4
16 APRON PANEL 3A0737-01 1 1 1 1 1
TRUSS HEAD SCREW SS, 4 x 6 7C31-0416 4 4 4 4 4
17 FRONT PANEL 2A0766G01 1 1 1 1 1
18 THUMBSCREW - 4A0739-01 1 1 1 1 1
19 TOP PANEL 1A0176-01 1 1 1 1 1
TRUSS HEAD SCREW
W/PLASTIC WASHER
7C3230408 2 2 2 2 2
20 LOUVER (A) 103344-07 1 1 1 1 1
21 AIR FILTER (A) 208840G03 1 1 1 1 1
22 TAPPING SCREW - BLACK STEEL 433954-01 1 1 1 1 1
23 GRILLE 102936-02 1 1 1 1 1
24 ADJUSTABLE LEG 222-P-16B 417192-01 4 4 4 x4
- 4A2145-01 o4 4
25 CLAMP 4A0337-10 2 2 2 2 2
26 SPOUT (A) 105409-01 1 1 1 1 1
27 SPOUT (B) 105410-01 1 1 1 1 1

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DCM-240BAF B. FRAME ASSEMBLY G-0, H-0, J-0, K-0, L-0

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MODEL: DCM-240BAF TITLE:B. FRAME ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
G-0 H-0 J-0 K-0 L-0
1 RIGHT SUPPORT ASSEMBLY 2A0760G01 1 1 1 1 1
FT SCREW SS, 4 x 8 7F32-0408 4 4 4 4 4
2 LEFT SUPPORT ASSEMBLY 2A0759G01 1 1 1 1 1
FT SCREW SS, 4 x 8 7F32-0408 4 4 4 4 4
3 COMPRESSOR SUPPORT 2A0755G01 1 1 1 1 1
TRUSS HEAD SCREW 4 x 8 7C31-0408 4 4 4 4 4
LOCK WASHER SS, 5 7L22-0500 4 4 4 4 4
NUT SS, 5 4 4 4 4 4
4 PANEL 2A0761G01 1 1 1 1 1
TRUSS HEAD SCREW 4 x 8 7C31-0408 2 2 2 2 2
HEX BOLT SS, 6 x 10 2 2 2 2 2
LOCK WASHER SS, 6 7L22-0600 2 2 2 2 2
5 BASE WELD NUT 3A0708G01 1 1 1 1 1
6 RESERVOIR BRACKET 3A0707-01 1 1 1 1 1
TRUSS HEAD SCREW 4 x 8 7C31-0408 4 4 4 4 4
7 DRAIN SUPPORT 3A0710-01 1 1 1 1 1
FT SCREW SS, 4 x 8 7F32-0408 3 3 3 3 3
8 SIDE SUPPORT BRCKT 3A0706-01 1 1 1 1 1
FT SCREW SS, 4 x 8 7F32-0408 2 2 2 2 2
9 FLUSH VALVE HOLDER 4A1105-01 1 1 1 1 1
FT SCREW SS, 4 x 8 7F32-0408 2 2 2 2 2

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DCM-240BAF C. ICE MAKING UNIT ASSEMBLY G-0, H-0, J-0, K-0, L-0

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MODEL: DCM-240BAF TITLE:C. ICE MAKING UNIT ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
G-0 H-0 J-0 K-0 L-0
L SHUTTER ASSEMBLY 211265A09 1 1 1 1 1
M COVER ASSEMBLY - BIN
TOP
207757A01 1 1 1 1 1
1 GEAR MOTOR TC1185 1 Ø
120V 80W
2U0147-01 1 1 1 1 1
2 COUPLING - SPLINE 418316-01 1 1 1 1 1
3 HOUSING 206013G03 1 1 1 1 1
HEX BOLT (GOLD
STAINLESS)
6 x 20 7B02G0620 4 4 4 4 4
PLAIN WASHER SS, 6 7W22-0600 4 4 4 4 4
SPRING WASHER SS, 6.4 X
12.5 X 1.6
7W22-0616 4 4 4 4 4
4 "O" RING G40 7616-G040 1 1 1 1 1
5 RING (B) 432494-01 1 1 1 1 1
6 MECHANICAL SEAL HK9A-MS Ø
22
432491-01 1 1 1 1 1
7 EVAPORATOR 332576G01 1 1 1 1 1
SOCKET HEAD CAP SCREW SS, 6 X 10 7S12-0610 4 4 4 4 4
SPLIT LOCK WASHER SS, 6 7L22-0600 4 4 4 4 4
8 AUGER 328527G01 1 1 1 1 1
9 EXTRUDING-0AD - 45C 327236G02 1 1 1 1 1
10 STORAGE BIN 211630G01 1 1 1 1 1
11 SOCKET HEAD CAP SCREW SS, 8 X 14 429121-01 3 3 3 3 3
12 "O" RING P48 7616-P048 1 1 1 1 1
13 DRIP RING 207754-01 1 1 1 1 1
14 AGITATOR 314997G01 1 1 1 1 1
15 DRIP PLATE (B) 412676-01 1 1 1 1 1
HEX. BOLT SS, 4 X 8 7B02-0408 2 2 2 2 2
WASHER SS, M4 7W22-0400 2 2 2 2 2
16 THUMBSCREW 430825G01 3 3 3 3 3

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DCM-240BAF D. REFRIGERATION CIRCUIT G-0, H-0, J-0, K-0, L-0

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MODEL: DCM-240BAF TITLE:D. REFRIGERATION CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
G-0 H-0 J-0 K-0 L-0
1 COMPRESSOR J525-CIE 4A1177-01 1 1 1 1 1
2 GROMMET 434403-01 4 4 4 4 4
3 SPACER 434404-01 4 4 4 4 4
4 BOLT 437889-01 4 4 4 4 4
5 CONDENSER 2A0780-01 1 1 1 1 1
FT SCREW SS, 4 x 8 7F32-0408 2 2 2 2 2
6 FAN SHROUD 3A0715-01 1 1 1 1 1
T2 SCREW 4 X 8 7P31-0408 6 6 6 6 6
7 FAN MOTOR BRACKET 3A0716-01 1 1 1 1 1
HEX HEAD BOLT W/WASHER SS, 5 X 10 7B1230510 2 2 2 2 2
8 FAN MOTOR SP-B16EMI 4A0815-01 1 1 1 1 1
9 FAN BLADE AD9CW38UBA 3A0608-01 1 1 1 1 1
10 DRIER THC-035 4A1113-01 1 1 1 1 1
11 DRIER BRACKET 445847-01 1 1 1 1 1
T2 SCREW SS, 4 X 8 1 1 1 1 1
12 EXPANSION VALVE AN-ISC 4A1117-01 1 1 1 1 1
13 EXPANSION VALVE COVER 4A1168-01 1 1 1 1 1
14 CLAMP 443461-02 1 1 1 1 1
15 HOLDER EXPANSION VALVE-3/8 3A0107-01 1 1 1 1 1
16 PRESSURE SWITCH - 433441-05 1 1 1 1 1
17 PRESSURE SWITCH
BRACKET
434938-01 1 1 1 1 1
T2 SCREW 4 X 8 7P31-0408 1 1 1 1 1
18 ACCESS VALVE - 457729-01 1 1 1 1 1
19 STARTER 4A1191-01 1 1 1 1 1
20 PROTECTOR HOLDER 4A1248-01 1 1 1 1 1
21 PROTECTOR 4A1246-01 1 1 1 1 1
22 HEX NUT 4A1345-01 1 1 1 1 1
23 WASHER 4A5983-01 1 1 1 1 1
24 PAN HEAD SCREW #6 –32 x 1/4 4A0898-03 3 3 3 3 3

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DCM-240BAF E. WATER CIRCUIT G-0, H-0, J-0, K-0, L-0

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MODEL: DCM-240BAF TITLE:E. WATER CIRCUIT ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
G-0 H-0 J-0 K-0 L-0
1 WATER PIPE 2A0787G01 1 1 1 1 1
2 WATER VALVE S-30 4A0865-01 2 2 2 2 2
TRUSS HEAD SCREW SS, 4 X 8 7C32-0408 2 2 2 2 2
3 WATER VALVE - 4A2077-01 1 1 1 1 1
TRUSS HEAD SCREW SS, 4 X 8 7C32-0408 2 2 2 2 2
4 WASHER K-59963 4A0867-01 2 2 2 2 2
5 VINYL HOSE L=65 7716-0913 1 1 1 1 1
6 SILICONE HOSE L=300 7725-0912 1 1 1 1 1
7- - -
8 WATER TUBE ASSEMBLY 4A1359G01 1 1 1 1 1
T2 SCREW 4 X 8 3 3 3 3 3
9 RESERVOIR 2A0753-01 1 1 1 1 1
10 RESERVOIR COVER 214810-01 1 1 1 1 1
11 RESERVOIR INLET 4A0869-01 1 1 1 1 1
12 SEPARATOR - RESERVOIR 4A1255-01 1 1 1 1 1
13 FLOAT SWITCH TW-1221-101 435490-01 1 1 1 1 1
14 SILICONE HOSE L=35 7730-1114 1 1 1 1 1
15 RESERVOIR HOSE 4A1165-03 1 1 1 1 1
16- - -
17 TEE N8TUB6 4A1140-01 1 1 1 1 1
18 CLAMP 2314 HC 468 4A2017-04 4 4 4 4 4
19 CLAMP 2326 HC 672 4A2017-05 2 2 2 2 2
20 CLAMP 2330 HC 750 4A2017-06 1 1 1 1 1
21 VINYL HOSE L=280 7725-1923 1 1 1 1 1
22 DRAIN PAN 318857G02 1 1 1 1 1
TRUSS HEAD SCREW SS, 4 X 16 7C32-0416 2 2 2 2 2
23 HOSE –MAIN ASSEMBLY
DRAIN
7725-0912 1 1 1 1 1
24 VINYL HOSE L=170 7725-0912 1 1 1 1 1
25 CLAMP 2322 HC 593 4A2017-07 1 1 1 1 1

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DCM-240BAF F. CONTROL BOX (A) ASSEMBLY G-0, H-0, J-0, K-0, L-0

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MODEL: DCM-240BAF TITLE:F. CONTROL BOX (A) ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
G-0 H-0 J-0 K-0 L-0
1 CONTROL BOX (A) 2A0769-01 1 1 1 1 1
2 CONTROL BOX COVER 3A0714-01 1 1 1 1 1
TRUSS HEAD SCREW 4 X 8 7C31-0408 2 2 2 2 2
3 RELAY LY2F 24V 406132-03 3 3 3 3 3
4 RELAY LY1F 120V 418271-03 1 1 1 1 1
5 TAPPING SCREW 431415-01 8 8 8 8 8
6 TRANSFORMER BE141625GE
K
4A0557-01 1 1 1 1 1
TRUSS HEAD SCREW 4 X 8 7C31-0408 2 2 2 2 2
7 TIMER BOARD H2AA144C02 437305-02 1 1 1 1 1
8 BOARD SUPPORT 4A0336-03 4 4 4 4 4
9 PROTECTOR NW-3P-2 1.6A 427253-01 1 1 1 1 1
PAN HEAD SCREW SS, 3 X 8 7C12-0308 2 2 2 2 2
10 FUSEHOLDER HTB921
250V 15A
4A0892-01 1 1 1 1 1
11 FUSE AGC-1 250V
1A
4A0893-01 1 1 1 1 1
12 PLUG-0USING 3191-15P 412832-01 1 1 1 1 1
13 TIMER 366-428 24V 4A0889-01 1 1 1 1 1
14 SCREW #6 - 32 X 3/8 4A0898-01 2 2 2 2 2
15 CONNECTOR 4A0899-02 1 1 1 1 1
16 PLUG-0USING 3191-04P 412832-05 1 1 1 1 1
17 PVC TUBING L=150 8104-0006 2 2 2 2 2

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DCM-240BAF G. CONTROL BOX (B) ASSEMBLY G-0, H-0, J-0, K-0, L-0

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MODEL: DCM-240BAF TITLE:G. CONTROL BOX (B) ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
G-0 H-0 J-0 K-0 L-0
1 CONTROL BOX (B) 2A0771-01 1 1 1 1 1
2 START CAPACITOR 145-174µf
250VAC
3A0076-11 1 1 1 1 1
3 CAPACITOR 10µf 280V 416921-05 1 1 1 1 1
T2 SCREW 4 X 8 7P31-0408 1 1 1 1 1
4 PLUG HOUSING 3191-06P 412832-03 1 1 1 1 1
5 STRAP 434580-13 1 1 1 1 1
T2 SCREW 4 X 8 7P31-0408 1 1 1 1 1
6 AGITATION TIMER 4A1137-01 1 1 1 1 1
TRUSS HEAD SCREW 4 X 20 7C31-0420 1 1 1 1 1

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DCM-240BAF H. MIDDLE FRONT PANEL ASSEMBLY G-0, H-0, J-0, K-0, L-0

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MODEL: DCM-240BAF TITLE:H. MIDDLE FRONT PANEL ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
G-0 H00056M-
H01105K
H01106L-
H01205L
J-0 K-0 L-0
1 MIDDLE FRONT PANEL -
PAINTED
3A0796G01 1 1 -
3A0796G02 1 1 1 1
2 PUSH SWITCH 2AP-1B 435745-02 1 1 1 1 1 1
3 SWITCH BRACKET 4A1207-01 1 1 1 1 1 1
TRUSS HEAD SCREW SS, 4 X 8 7C32-0408 3 3 3 3 3 3
4 ROCKER SWITCH HLS112D 421491-08 1 1 1 1 1 1
5 LAMP 446400-01 1 1 -
4A1821-01 1 1 1 1
6 ROCKER SWITCH HLS112A 421490-01 3 3 3 3 3 3

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DCM-240BAF K. LABEL LOCATION G-0, H-0, J-0, K-0, L-0