Hoshizaki C-100BAE-AD User manual

Hoshizaki
“A Superior Degree
of Reliability”
www.hoshizaki.com
Models
C-100BAE-AD
C-100BAE-ADDS
Self-Contained Cubelet
Hoshizaki America, Inc.
Number:
Issued: 3-25-2008
Revised: 11-19-2009
PARTS LIST
71278

CONTENTS
Auxiliary Codes ...................................................................................................................... 3
Note About Ordering Parts .................................................................................................... 3
Material Abbreviations ........................................................................................................... 4
A. Ice Flaker Assembly .......................................................................................................... 5
B. Refrigeration Circuit .......................................................................................................... 9
C. Water Circuit ................................................................................................................... 11
D. Control Box Assembly ..................................................................................................... 12
E. Door Assembly ................................................................................................................ 13
C-100BAE-AD ................................................................................................................. 13
C-100BAE-ADDS ............................................................................................................ 14
F. Label Location ................................................................................................................. 15
G. Ice Making Unit ............................................................................................................... 16
H. Evaporator Assembly ...................................................................................................... 17
J. Accessories & Packaging ................................................................................................ 18
2

Auxiliary Codes
C-100BAE-AD T-0 January 2008
U-0 January 2009
U-1 August 2009
C-100BAE-ADDS U-0 January 2009
U-1 September 2009
U-2 November 2009
Auxiliary Code Breakdown
The auxiliary code is the first two characters in the serial number. The first character
indicates the year.Years progress or regress in alphabetical order. The series runs from
"A" through "V" and the letters "I" and "O" are skipped. The second character indicates
significant part changes within a year. Base is "0" and this number advances for each
change. In cases where there is a letter in parentheses, this designates the month. This
is the last character in the serial number. The series runs from "(A)" through "(M)" and the
letter "(I)" is skipped. This designation is only included when identifying a parts change
within an auxiliary code.
Note About Ordering Parts
Most assemblies cannot be ordered as complete units; parts in the assemblies generally
must be ordered separately.
3

Material Abbreviations
ALUMINUM
AL = Aluminum
COPPER
CU = Copper
PLASTIC
ABS = Acrylonitrile -butadiene -styrene
AC = Polyacetal
EVA = Ethylene vinyl acetate
PA = Polyamide = Nylon
PC = Polycarbonate
PE = Polyethylene
PES = Polyester
PETP = Polyethylene terephthalate = Tetlon
PP = Polypropylene
PS = Polystyrene
PTFE = Polytetrauoroethylene = Teon
PUR = Polyurethane
PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile
EPDM = EP rubber
NBR = Nitrile butadiene rubber
NR = Natural rubber
NP = Neoprene
SI.R = Silicone rubber
SY.R = Synthetic rubber
EPH = Epichlorohydrin
STEEL
GS = Galvanized steel
SS = Stainless steel
PS = Plated steel
PAS = Primed steel
4

A. Ice Flaker Assembly
1/2
C-100BAE-AD, C-100BAE-ADDS
T-0 to U-2
C
DD1 D2 D3
E
F
GG1
1a
1
3a
3
4a
4
5a
5
6a
6
7
89
10 10a
11 11a 11b
12 12a
13 13a
16
17
18
19 19a
20 20a
21 21a
24
25 25a
26
27
1b
Door for
C-100BAE-AD
Door for
C-100BAE-ADDS
35 35a
36 36a
37
37
G2
34
33
38
5

A. Ice Flaker Assembly
2/2
C-100BAE-AD, C-100BAE-ADDS
T-0 to U-2
B
2a
214
15 15a
22 22a
32 32a
23 31
(Covering the
Drain Pump
Connector)
29 31
29 31
29 31
28
30
C1
6

Title: A. Ice Flaker Assembly Model: C-100BAE-AD, C-100BAE-ADDS
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
U-0
(A-D)
U-0
(E-H) U-1 U-2
B Refrigeration Circuit 1A1402A01 1 1 1 1 1
C Water Circuit 2A4357A01 1 1 1 1 1
C1 T2 Screw 4×12, SS 7P32-0412 2 2 2 2 2
D Control Box Assembly 3A4820A01 1 1 1 1 1
D1 Taper Collar 4H0171-01 1 1 1 1 1
D2 Flat Head T2 Screw 4×12, SS 7P22-0412 1 1 1 1 1
D3 T2 Screw 4×8 7P31-0408 2 2 2 2 2
E Door Assembly C-100BAE-AD 2H5585A03 1 1 1 1 1
C-100BAE-ADDS 2A3683A02 1 1 1 1
F Label Location C-100BAE-AD 3A4582A01 1 1 1 1 1
C-100BAE-ADDS 3A4582A02 1 1 1 1
G Ice Making Unit 3A4571A01 1 1 1 1 1
G1 Hex Head Bolt 6×70, SS 7S12-0670 2 2 2 2 2
G2 Washer SS 4A4698-01 4 4 4 4
1 Top Panel C-100BAE-AD 2A3776G01 1 1 -
2A2849G01 1 1 1
C-100BAE-ADDS 2A3776G01 1 1 1 -
2A2849G01 1
1a Truss Head Screw 4×8, SS 7C32-0408 1 1 1 1 1
1b Truss Head Screw 4×12, SS 7C32-0412 1 1 1 1 1
2 Rear Panel GS 2A3305-01 1 1 1 1 1
2a T2 Screw 4×8 7P31-0408 6 6 6 6 6
3 Front Panel SS 3X6433-02 1 1 1 1 1
3a T2 Screw 4×12, SS 7P32-0412 2 2 2 2 2
4 Louver 2H5560-01 1 1 1 1 1
4a Truss Head Screw 4×12, SS 7C32-0412 2 2 2 2 2
5 Hinge (A) C-100BAE-AD 4A3997G01 1 1 -
4Y0194G01 1 1 1
C-100BAE-ADDS 4A3997G02 1 1 1 -
Hinge (A)-Right C-100BAE-ADDS 4A4885G01 1
Hinge (A)-Left (option) C-100BAE-ADDS 4A4895G01 1
5a Truss Head Screw 4×10, SS 7C32-0410 1 1 1 1 1
6 Hinge(B) C-100BAE-AD 4Y0192-01 1 1 1 1 1
C-100BAE-ADDS 4A3980-01 1 1 1 1
6a Flat Head Screw 4×12, SS 7C22-0412 2 2 2 2 2
7 Bracket/Hinge (A) SS 4A2996-01 1 1 1 1 1
8 Hinge-Stop Pin 4A2180-01 1 1 1 1 1
9 Tooth Washer M6, SS 7R22-0600 1 1 1 1 1
10 Brace-Top SS 4Y0193-01 1 1 1 1 1
10a Truss Head Screw 4×10, SS 7C32-0410 1 1 1 1 1
11 Body 1A1401G01 1 1 1 1 1
11a Hex T2 Screw 6×16 7B03-0616 4 4 4 4 4
11b Tooth Washer M6, SS 7R22-0600 2 2 2 2 2
12 Drain Pan 2A4352G01 1 1 1 1 1
12a Truss Head Screw 4×12, SS 7C32-0412 6 6 6 6 6
13 Reservoir Bracket SS 3A4570-01 1 1 1 1 1
13a T2 Screw 4×12, SS 7P32-0412 2 2 2 2 2
7

Title: A. Ice Flaker Assembly Model: C-100BAE-AD, C-100BAE-ADDS
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
U-0
(A-D)
U-0
(E-H) U-1 U-2
14 Drain Pipe 4Y0211-02 1 1 1 1 1
15 Cover-Pipe GS 3X6432-01 1 1 1 1 1
15a T2 Screw 4×8 7P31-0408 4 4 4 4 4
16 Packing 427151-01 1 1 1 1 1
17 Ring SS 4A4365-01 1 1 1 1 1
18 Spout 2A4353-01 1 1 1 -
Spout Assembly (with item
26 pre-attached)
4A5038G01 1 1
19 Shroud Bracket SS 3A4585-01 1 1 1 1 1
19a T2 Screw 4×16, SS 7P32-0416 4 4 4 4 4
20 Shroud 2A4354-01 1 1 1 1 1
20a Thumbscrew BLACK 415949G10 2 2 2 2 2
21 Holder-Thermostat 3X6381-01 1 1 1 1 1
21a Thumbscrew BLACK 415949G10 2 2 2 2 2
22 Thermostat (Suction) 4A2879-01 1 1 1 1 1
22a Truss Head Screw 4×8 7C31-0408 2 2 2 2 2
23 Insulation Tube L=75mm 7762-2040 1 1 1 1 1
24 Slope 3X6383-01 1 1 1 1 1
25 Scoop Holder 4Y0213-01 1 1 1 1 1
25a Thumbscrew BLACK 415949G10 2 2 2 2 2
26 Insulation Sheet 4A4366-01 1 1 1 -
27 Leg 4A2966-01 4 4 4 4 4
28 Power Supply Cord 4A2860-01 1 1 1 1 1
29 Bag 4X1559-03 3 3 3 3 3
30 Bushing SR-7K-2 420472-02 1 1 1 1 1
31 Tie 8911-0150 7 7 7 7 7
32 Thermostat Assembly (Bin
Control)
3A2561A01 1 1 1 1 1
32a Truss Head Screw 4×8 7C31-0408 2 2 2 2 2
33 Truss Head Screw (ller) 4×10, SS 7C32-0410 2 2 2 2 2
34 Washer SS 4A4698-01 1 1 1 1
35 Hinge (C) Assembly
(UR, LL) (includes one of
item 37)
C-100BAE-ADDS
SS
4A3983G01 1 1 1 1
35a Flat Head Screw C-100BAE-ADDS
4×12, SS
7C22-0412 2 2 2 2
36 Hinge (C) Assembly
(LR, UL) (includes one of
item 37)
C-100BAE-ADDS
SS
4A3983G02 1 1 1 1
36a Flat Head Screw C-100BAE-ADDS
4×12, SS
7C22-0412 2 2 2 2
37 Bushing C-100BAE-ADDS 417486-01 2 2 2 2
38 Gasket 4A1035-01 1 1
8

B. Refrigeration Circuit
C-100BAE-AD, C-100BAE-ADDS
T-0 to U-2
1a
11b 2345 6
7a
7
8a
8
9a
9
10 10a 10b
11 11a
12
13
14
15 21 25 26
16
17
18 18a
19
20
22
23
24 26 27
9

Title: B. Refrigeration Circuit Model: C-100BAE-AD, C-100BAE-ADDS
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
T-0
(D) U-0
U-1
U-2
1 Compressor QA51K13GAU6 455942-01 1 1 1 1
1a Rubber Grommet 438844-01 4 4 4 4
1b Bolt M6 448834-01 4 4 4 4
2 PTC Relay 456252-01 1 1 1 1
3 Motor Protector 456254-01 1 1 1 1
4 Protector Cover 456255-01 1 1 1 1
5 Clamp 438846-01 1 1 1 1
6 Clip 438847-01 1 1 1 1
7 Condenser-Air Cooled 2H5586-01 1 1 1 1
7a T2 Screw 4×8 7P31-0408 2 2 2 2
8 Plate-Condenser GS 4Y0199-02 1 1 1 1
8a T2 Screw 4×8 7P31-0408 2 2 2 2
9 Fan Motor 4W 440916-01 1 1 1 1
9a Screw 436863-01 3 3 3 3
10 Fan Blade 3A4467-01 1 1 1 1
10a Washer 435983-01 1 1 1 1
10b Hex Nut 4A1345-01 1 1 1 1
11 Bracket-Fan Motor GS 4X6429-01 1 1 1 1
11a Hex Head Bolt w/Washer
(LF)
5×10, SS 7B0230510 2 2 2 2
12 Base GS 2H5574G01 1 1 1 -
2A4849-01 1
13 Drier 445655-04 1 1 1 1
14 Tie 436156-01 1 1 1 1
15 Elbow 417395-02 1 1 1 1
16 Grommet Top 3A2508-01 1 1 1 1
17 Grommet Bottom 3A2508-02 1 1 1 1
18 Guide-Drain GS 4Y0191-01 2 2 2 2
18a T2 Screw 4×8 7P31-0408 2 2 2 2
19 Heat Exchanger Includes
Insulation
3A4579G01 1 - 1 1
3A4940G01 1
20 Copper Tube (A)-High Side 3A4577G01 1 1 1 1
21 Copper Tube-Pressure
Switch
4A0554-02 1 1 1 1
22 Copper Tube (E) 4Y0209-01 1 -
4A4547-01 1 1 1
23 Copper Tube (F) Includes
Insulation
3X6439G01 1 1 1 1
24 Insulation Tube L=160mm 7762-2040 1 -
L=250mm 7762-1330 1 1 1
25 Insulation Tube L=100mm 7762-1330 1 1 1 -
L=200mm 1
26 Tie 8911-0150 5 5 7 7
27 Insulation Tube L=305mm 7762-1330 1 -
L=350mm 1
10

C. Water Circuit
C-100BAE-AD, C-100BAE-ADDS
T-0 to U-2
Title: C. Water Circuit Model: C-100BAE-AD, C-100BAE-ADDS
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0 U-0
U-1
U-2
1 Fitting-Drain 4A3488G01 1 1 1
1a T2 Screw 4×8, SS 7P32-0408 2 2 2
2 Bracket-Drain GS 4A3487-01 1 1 1
2a T2 Screw 4×8, SS 7P32-0408 2 2 2
3 Water Supply Pipe
(Mounting hardware is
included in "A. Ice Flaker
Assembly") 3A4576G01 1 1 1
4 Reservoir 4A4369-01 1 1 1
5 Drain Hose 4A1165-08 1 1 1
6 Silicone Hose L=148 7730I3896 1 1 1
7 Hose Clamp 4A2017-07 1 1 -
8 Hose Clamp 4A2017-05 2 1 1
9 Hose Clamp 4A2017-09 2 2 2
10 Vinyl Cap 4A4370-01 1 1 1
11 Drain Tube 4H2585-01 1 1 1
12 Drain Pipe 4Y0211-02 1 1 1
13 Hose Clamp 4A2017-08 1 -
14 Strainer Washer 4A4738-01 1 1
15 Cable Tie CV-150 8911-0150 2
1a
1
2a
2
3
4
5
9
6
810
11
12
Drain Pan is included in
"A. Ice Flaker Assembly"
14
7
13
8
T-0
7
T-0 U-1 &
later
U-0
15
U-1 &
later
15
U-0
9
11

D. Control Box Assembly
C-100BAE-AD, C-100BAE-ADDS
T-0 to U-2
Title: D. Control Box Assembly Model: C-100BAE-AD, C-100BAE-ADDS
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
to
U-2
1 Control Box 3A4819-01 1
2 Control Box Cover 4A4498-01 1
2a Truss Head Screw 4×8 7C31-0408 1
3 Capacitor (gear motor) 10MFD, 280VAC 416921-05 1
3a T2 Screw 4×10 7P31-0410 1
4 Protector 427253-01 1
4a Pan Head Screw 3×8, SS 7C12-0308 2
5 Toggle Switch ST242D00 4A2332-01 1
6 Cap 4A1937-01 1
7 Relay (compressor) LY1F-AC120V 418271-03 1
7a Tapping Screw 3×8 431415-01 2
8 Bushing OCB-1000 428394-05 1
1
2a
2
3a
3
4a
4
56
7a
7
8
12

E. Door Assembly
C-100BAE-AD
T-0 to U-1
Title: E. Door Assembly Model: C-100BAE-AD
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
to
U-1
1 Door 2H5577G02 1
2 Gasket 2A3017-01 1
3 Handle SS 4A2867-01 1
3a Truss Head Screw 4×10, SS 7C32-0410 4
4 Holder-Magnet 4Y0203-01 1
4a Truss Head Screw 4×8, SS 7C32-0408 2
5 Magnet 4A2861-01 3
1
4a
4
2
3a
3
5
13

E. Door Assembly
C-100BAE-ADDS
U-0 to U-2
Title: E. Door Assembly Model: C-100BAE-ADDS
Index
No. Description
Material or
Model Number Part Number
Required Number
U-0
to
U-2
1 Door 2A3578G02 1
2 Gasket 2A3017-01 1
3 Holder-Magnet ABS 4Y0203-01 1
3a T2 Screw 4×8, SS 7P32-0408 2
4 Magnet RARE EARTH 4A2861-01 3
1
2
3a
3
4
14

1
F. Label Location
C-100BAE-AD, C-100BAE-ADDS
T-0 to U-2
Title: F. Label Location Model: C-100BAE-AD, C-100BAE-ADDS
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
to
U-2
1 Nameplate C-100BAE-AD 3A4632-01 1
C-100BAE-ADDS 3A4632-02 1
2 Cover-Nameplate 4A3727-01 1
3 Emblem C-100BAE-AD 4A2112-01 1
4 Label Penguin-HA-R 456246-01 1
5 Wiring Label 3A4823-01 1
6 Label-R134a 444463-01 1
7 Caution Label (L) 441560-01 1
8 Label-Reset 4A1319-01 1
9 Control Label (B) 4A4374-01 1
10 Maintenance Label 2A4360-01 1
11 Drain Pump Tag 4A3994-01 1
12 Instruction Label 444575-01 1
2
3
4
5
6
7
8
9
10
11
12
15

G. Ice Making Unit
C-100BAE-AD, C-100BAE-ADDS
T-0 to U-2
Title: G. Ice Making Unit Model: C-100BAE-AD, C-100BAE-ADDS
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0 U-0
U-1
U-2
H Evaporator Assembly 2A4355A01 1 1 1
H1 Hex Head Bolt 6×20, SS 458660-01 4 -
4A1989-01 4 4
1 Gear Motor (Mounting
hardware is included in "A.
Ice Flaker Assembly")
HS-2152 includes
items 2 & 3.
HS-2152 1 1 -
TC1185 2U0147-01 1
2 Deector SS 3A5781-01 1
3 Gasket 4A1035-01 1
1
H
H1
3
2
16

H. Evaporator Assembly
C-100BAE-AD, C-100BAE-ADDS
T-0 to U-2
Title: H. Evaporator Assembly Model: C-100BAE-AD, C-100BAE-ADDS
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0 U-0
U-1
U-2
1 Evaporator 364138G01 1 1 1
1a Split Lock Washer M6, SS 7L22-0600 4 4 4
1b Socket Head Cap Screw 6×10, SS 7S12-0610 4 4 4
2 Auger 364142G01 1 1 1
3 Housing (Mounting
hardware is included in "G.
Ice Making Unit")
206013G03 1 1 1
4 "O" Ring 7616-G040 1 1 -
4A4755-01 1
5 Coupling-Spline 418316-01 1 1 1
6 Mechanical Seal 432491-01 1 1 1
7 Extruding Head 364141G01 1 1 1
7a Washer 453791-01 3 3 3
7b Socket Head Cap Screw 8×14, SS 7S12-0814 3 -
Socket Head Cap Screw
w/Seal
472513G01 3 3
8 Cutter 468824-01 1 1 1
9 Ring (B) 432494-01 1 1 1
1
1a 1b
2
3
4
5
6
9
7
7a 7b
8
17

J. Accessories & Packaging
C-100BAE-AD, C-100BAE-ADDS
T-0 to U-2
Title: J. Accessories & Packaging Model: C-100BAE-AD, C-100BAE-ADDS
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
to
U-2
1 Instruction Manual 91A2UA10D 1
2 Scoop 204336-01 1
3 Canoe Clip C-100BAE-ADDS 4A0629-02 2
4 Sheet Metal Bracket C-100BAE-ADDS 4A3998-01 1
4a Truss Head Screw C-100BAE-ADDS
4×8, SS
7C32-0408 2
4b T2 Screw C-100BAE-ADDS
4×8, SS
7P32-0408 3
5 Threaded Wood Insert C-100BAE-ADDS 4A4004-01 6
6 Pan Head Screw C-100BAE-ADDS
4×25, SS
7C12-0425 4
- Packaging 1A1778A02 1
18