Hoshizaki KM-1600MRF User manual

NO. MAR. 2, 1999
ISSUED: 71129
(FINAL) PARTS LIST
HOSHIZAKI
MODULAR CRESCENT CUBER
MODEL
KM-1600MRF
KM-1600MRF3
JULY 29, 2003
REVISED:

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KM-1600MRF H-1 May 1998
H-2 Sept., 1998
J-0 Feb., 1999
K-0 Dec., 1999
L-0 Dec., 2000
KM-1600MRF3 H-1 May 1998
H-2 Sept., 1998
J-0 June 1999
K-0 Dec., 1999
L-0 Jan., 2001

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MATERIAL ABBREVIATIONS
ALUMINUM
AL = Aluminum
COPPER
CU = Copper
PLASTIC
ABS = Acrylonitrile -butadiene - styrene
AC = Polyacetal
EVA = Ethylene vinyl acetate
PA = Polyamide = Nylon
PC = Polycarbonate
PE = Polyethylene
PES = Polyester
PE P = Polyethylene terephthalate = etlon
PP = Polypropylene
PS = Polystyrene
PIFE = Polytetrafluoroethylene = eflon
PUR = Polyurethane
PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile
EPDM = EP rubber
NBR = Nitrile butadiene rubber
NR = Natural rubber
NP = Neoprene
SI.R = Silicone rubber
SY.R = Synthetic rubber
EPH = Epichlorohydrin
STEEL
GS = Galvanized steel
SS = Stainless steel
PS = Plated steel
PAS = Primed steel
AUXILIARY CODE
Ex.1 K-0
Parts are the same as in the preceding (Note) - = Part deleted.
year.
x = Part deleted and replaced
"K" is the tenth in alphabetical order with "I" by "o" part.
skipped. So, "K" indicates "2000".
o = New part for "x"
Ex.2 L-0 in the same auxiliary code.
"L" is the next in alphabetical
order. So, "L" indicates "2001".
Ex.3 L-1
Each time a part is changed non-interchangeably,
in a year, this number advances.

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KM-1600MRF A. ICE CUBER ASSEMBLY H-1, H-2, J-0, K-0, L-0

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KM-1600MRF3 A. ICE CUBER ASSEMBLY H-1, H-2, J-0, K-0, L-0

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MODEL: KM-1600MRF, KM-1600MRF3 TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER H-1 H-2 J-0,
K-0,
L-0
B REFRIGERATION CIRCUIT
(MRF) - 1A0242A03 1 1 1
REFRIGERATION CIRCUIT
(MRF3) - 1A0242A04 1 1 1
C WATER CIRCUIT HS-1201 1A0094A04 1 1 1
D CONT. BOX ASSEMBLY HS-1103 2A1122A02 1 1 1
T2 SCREW 4X8 7P31-0408 3 3 3
E LABEL LOCATION
(MRF) - 2A1140A01 1 1 1
LABEL LOCATION
(MRF3) - 2A1140A02 1 1 1
F CAPACITOR BOX ASSEMBLY (MRF) HS-1104 3A1003A01 1 1 1
T2 SCREW 4X8 7P31-0408 2 2 2
F TRANSFORMER BOX ASSEMBLY
(MRF3)
HS-0126 216433A03 1 1 1
HEX HEAD BOLT W/WASHER (LF) 5X10 7B0130510 4 4 4
1 EVAPORATOR CASE HS-1005 105061G06 1 1 1
2 CONT. BOX COVER GS 3A0174-01 1 1 1
T2 SCREW 4X8 7P31-0408 2 2 2
3 SQUARE WASHER COPPER 433537-02 2 2 2
4 SCREW - GROUNDING BRASS 433304-02 2 2 2
5 BUSHING SR-30-1 420472-03 1 1 1
6 BUSHING SR-34-2 420472-05 1 1 1
7 JUNCTION BOX COVER GS 433410-01 2 2 2
T2 SCREW 4X8 7P31-0408 2 2 2
8 BULB HOLDER - 322815G02 1 1 1
9 BULB HOLDER ABS 328919-01 1 1 1
10 SPACER PE 443545-01 2 2 2
TRUSS HEAD SCREW 4X10, SS 7C32-0410 2 2 2
11 BUSHING EPDM 425307-01 1 1 1
12 TOP INSULATION ABS, PE 322714G01 1 1 1
13 FRONT INSULATION ABS, PE 322711G01 1 1 1

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MODEL: KM-1600MRF, KM-1600MRF3 TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER H-1 H-2 J-0,
K-0,
L-0
14 SIDE PANEL (R) SS 212688G01 1 1 1
15 TOP PANEL (323836A01) 212687-01 1 1 1
16 GASKET (323836A01) 427014-04 3 3 3
17 FRONT PANEL SS 212686-01 1 1 1
18 WIRE SADDLE - 4A0338-03 5 5 5
19 WIRE SADDLE - 4A0338-02 2 2 2
20 WIRE SADDLE - 4A0338-01 2 2 2
21 FRAME (F) 324093-01 1 1 1
T2 SCREW 4X8 7C31-0408 4 4 4
22 GASKET L=762 4A0808L02 1

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KM-1600MRF, MRF3 B. REFRIGERATION CIRCUIT 1/2 H-1, H-2, J-0, K-0, L-0
G

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KM-1600MRF, MRF3 B. REFRIGERATION CIRCUIT 2/2 H-1, H-2, J-0, K-0, L-0

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MODEL: KM-1600MRF, KM-1600MRF3 TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER H-1 H-2 J-0,
K-0,
L-0,
1 FRAME GS 222024G02 1 1 1
2 FT SCREW 4X8, SS 7F32-0408 4 4 4
3 T2 SCREW 4X8 7P31-0408 4 4 4
4 REAR PANEL GS 222025G03 1 1 1
5 FT SCREW 4X8, SS 7F32-0408 5 5 5
6 T2 SCREW 4X8 7P31-0408 5 5 5
7 COMPRESSOR (KM-1600MRF) CS20K6E-PFV-279 4A1420-02 1 1 1
8 COMPRESSOR (KM-1600MRF3) CS20K6E-TF5-279 4A1419-02 1 1 1
9 GROMMET - 434922-01 4 4 4
10 SPACER - 434921-01 4 4 4
11 BOLT 8x45 437889-01 4 4 4
12 RECEIVER RR MN WP450 438209-01 1 1 1
13 HEX HEAD BOLT W/WASHER (LF) 5X10 7B0130510 3 3 3
14 DRIER CW-053-S 4A1461-01 1 1 1
15 DRIER BRACKET GS 445251-01 1 1 1
16 T2 SCREW 4X8 7P31-0408 1 1 1
17 EXPANSION VALVE HFE-15NHD-2 4A1482-01 2 2 2
G
18 EVAPORATOR - 104442G01 1 1 1
19 TRUSS HEAD SCREW 4x8, SS 7C31-0408 4 4 4
20 T2 SCREW 4x8, SS 7P32-0408 2 2 2
21 HOT GAS VALVE BRACKET GS 444816-01 1 1 1
22 T2 SCREW 4X8 7P31-0408 2 2 2
23 VALVE BODY 70 440352-01 2 2 2
24 COIL - VALVE ABS-25-1-HD-2 440353-01 2 2 2
25 BOLT 4x6 440353F01 2 2 2

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MODEL: KM-1600MRF, KM-1600MRF3 TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER H-1 H-2 J-0,
K-0,
L-0
26 TRUSS HEAD SCREW 4X8 7C31-0408 4 4 4
27 LINE VALVE BRACKET GS 4A1544-01 1 1 1
28 T2 SCREW 4X8 7P31-0408 2 2 2
29 PRESSURE SWITCH ACB-1UB09 433441-07 1 1 1
30 PRESS. SWITCH BRACKET GS 434938-01 1 1 1
31 T2 SCREW 4x8 7P32-0408 1 1 1
32 COPPER TUBE - ACCESS
VALVE
COPPER 4A1497G01 1 1 1
33 ACCESS VALVE FV180D001 446715-01 1 1 1
34 STRAINER - 441569-02 1 1 1
35 CHECK VALVE SKC30564 4A1373-01 2 2 2
36 COUPLING - 434136G01 1 1 1
37 TUBE HOLDER - L GS 438245-01 1 1 1
38 T2 SCREW 4X8 7C31-0408 2 2 2
39 COUPLING - 433751G01 1 1 1
40 TUBE HOLDER - S GS 438246-01 1 1 1
41 T2 SCREW 4X8 7C31-0408 2 2 2
42 COPPER TUBE (A) - HIGH
SIDE
COPPER 2A1141G01 1 1 1
43 COPPER TUBE (B) - HIGH
SIDE
COPPER 447737G01 1 1 1
44 COPPER TUBE (D) - HIGH
SIDE
COPPER 334095G01 1 1 1
45 COPPER TUBE (E) - HIGH
SIDE
COPPER 3A1005-01 1 1 1
46 COPPER TUBE (F) - HIGH SIDE COPPER 2A1139G01 1 1 1
47 HEAT EXCHANGER COPPER 1A0246G01 1 1 1
48 COPPER TUBE (R) - LOW SIDE COPPER 222029G01 1 1 1
49 COPPER TUBE (L) - LOW SIDE COPPER 222030G01 1 1 1

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MODEL: KM-1600MRF, KM-1600MRF3 TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER H-1 H-2 J-0,
K-0,
L-0
50 COPPER TUBE - HOT GAS COPPER 3A0213G01 1 1 1
51 HOLDER / EXPANSION VALVE
- 1/2
SS 3A0107-01 2 2 2
52 CLAMP SS 443461-01 2 2 2
53 INSULATION TUBE L=40 7762-1020 3 3 3
54 CABLE TIE CV-200 (PLT-
2M)
7920-0010 12 12 12
55 EXPANSION VALVE COVER PE FOAM 3A0944-01 2 2 2
56 THERMISTOR - 429006-03 1 1 1
57 HOLDER - THERMISTOR COPPER 438247-01 1 1 1
58 INSULATION - THERMISTOR PE FOAM 427441-01 1 1 1
59 INSULATED RUBBER TUBE EPDM 323975G01 1 1 1
60 INSULATION PE FOAM 436671-01 1 1 1
62 FRAME (C) - 3A0347-01 1 1 1
63 T2 SCREW 4X8 7P31-0408 2 2 2
64 INSULATION HOLDER - 3A0979-01 1 1 1
65 T2 SCREW 4X8, SS 7P32-0408 2 2 2

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KM-1600MRF, MRF3 C. WATER CIRCUIT H-1, H-2, J-0, K-0, L-0

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MODEL: KM-1600MRF, KM-1600MRF3 TITLE:C. WATER CIRCUIT
INDEX
NO. DESCRIPTION
MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER H-1 H-2 J-0,
K-0,
L-0
H PUMP MOTOR ASSEMBLY (S-0731) 215693A01 1 1 1
HEX HEAD BOLT W/WASHER
(LF)
5X12, SS 7B0230512 1 1 1
1 WATER SUPPLY PIPE COPPER 4A0768G01 1 1 1
T2 SCREW 4X8 7P31-0408 2 2 2
2 RUBBER GASKET NBR 413854-03 1 1 1
3 WATER VALVE BRACKET GS 321443-01 1 1 1
T2 SCREW 4X8 7P31-0408 1 1 1
4 WATER VALVE J248-030 3U0111-01 1 1 1
5 TEE EPDM 4A0177-01 1 1 1
6 FLANGE EPDM 439267-01 1 1 1
7 WATER SUPPLY TUBE PE 2A0079-01 1 1 1
8 WATER SUPPLY TUBE PE 2A0079-02 1 1 1
9 HOSE CLAMP SS, 18MM 427443-05 4 4 4
11 SPRAY TUBE PE 1A0260-02 1 1 1
12 SPRAY TUBE PE 1A0260-01 1 1 1
13 SPRAY GUIDE (A) PE 208586-01 12 12 12
14 PLATE SS 3A0133-01 1 1 1
T2 SCREW 4X10, SS 7P32-0410 4 4 4
15 CUBE GUIDE (A) ABS 214905-01 1 1 1
16 CUBE GUIDE (B) ABS 322644-02 1 1 1
17 THUMBSCREW ABS, SS 415949G01 1 1 1
18 HOSE (A) EPDM 435091-01 1 1 1
19 DISTRIBUTOR ABS 432426-01 2 2 2
20 HOSE CLAMP SS, 25MM 427443-03 11 11 11
22 HOSE CLAMP SS, 27MM 427443-08 2 2 2
23 CORNER INSULATION (A) PE FOAM 439376-01 1 1 1
24 BYPASS HOSE EPDM 439265-01 1 1 1
25 CORNER INSULATION (B) PE FOAM 439392-01 1 1 1

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MODEL: KM-1600MRF, KM-1600MRF3 TITLE:C. WATER CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER H-1 H-2 J-0,
K-0,
L-0
26 BALL VALVE - 439293-01 1 1 1
27 MALE ADAPTOR ABS 325826-01 1 1 1
28 “O” RING 1AP18 7611-P018 2 2 2
29 VALVE HOLDER GS 3A1178-01 1 1 1
FT SCREW 4X8 7F31-0408 3 3 3
30 MICRO SWITCH V3L-111-D8 4A0365-01 1 1 1
31 TAPPING SCREW 3x14 431415-02 2 2 2
32 HANDLE PP 215383-01 1 1 1
T2 SCREW 4X8 7P31-0408 1 1 1
33 HOLDER PP 322692-01 1 1 1
34 DRAIN HOSE EPDM 435092-01 1 1 1
35 DRAIN VALVE (B) ABS 3A1170-01 1 1 1
36 "O" RING 1AG35 7611-G035 1 1 1
37 SPRING SS 322685-01 1 1 1
38 VALVE SHEET EPDM 433705-01 1 1 1
T2 SCREW 4X16, SS 7P32-0416 3 3 3
39 HOSE (C) EPDM 326655-01 1 1 1
40 OVERFLOW CAP ABS 322816-01 1 1 1
41 OVERFLOW PIPE ABS 322691-01 1 1 1
42 "O" RING - 4A1234-01 1 1 1
43 COLLAR ABS 435269-01 2 2 2
T2 FLAT HEAD SCREW 4X16, SS 7P22-0416 2 2 2
44 CONNECTOR - FLOAT
SWITCH
EPDM 3A1325-01 1 1 1
45 FLOAT SWITCH STOP SS 4A0137-01 1 1 1
46 FLOAT SWITCH 163790 4A0886-02 1 1 1
TRUSS HEAD SCREW 4X8, SS 7C32-0408 2 2 2

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MODEL: KM-1600MRF, KM-1600MRF3 TITLE:C. WATER CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER H-1 H-2 J-0,
K-0,
L-0
47 CONNECTOR ABS 432763-01 1 1 1
48 SPRING SS 435825-01 1 1 1
49 RUBBER RING EPDM 439236-01 1 1 1
50 PLUG EPDM 4A0176-01 4 4 4
51 BUSHING SB-1500-21 420470-06 2 2 2
52 VINYL HOSE L=58 7716-1519 1 1 1
53 VINYL HOSE L=670 7716-2025 1 1 1
54 VINYL HOSE L=190 7716-2025 1 1 1
55 VINYL HOSE L=63 7716-2025 2 2 2
56 SILICONE HOSE L=80 7730I3812 1 1 1
57 VINYL HOSE L=180 7716-0913 2 2 2

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KM-1600MRF, MRF3 D. CONTROL BOX ASSEMBLY H-1, H-2, J-0, K-0, L-0

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MODEL: KM-1600MRF, KM-1600MRF3 TITLE:D. CONTROL BOX ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER H-1 H-2 J-0,
K-0,
L-0
1 CONT. BOX GS 2A1082G02 1 1 1
2 MAGNETIC CONTACTOR A77-309040A-
226
4A0794-01 1 1 1
3 TRUSS HEAD SCREW 4X12 7C31-0412 2 2 2
4 CAPACITOR 250V, 10MFD 443192-01 1 1 1
5 T2 SCREW 4X10 7P31-0410 1 1 1
6 TRANSFORMER 26D285H 3A0172-01 1 1 1
7 T2 SCREW 4X8 7P31-0408 1 1 1
8 CONTROLLER BOARD HOSHIZAKI-
001
2A0836-01 1 1 1
9 BOARD SUPPORT CBLS37-M 4A0336-03 4 4 4
10 CONTROL LABEL PES FILM 4A1758-01 1 1 1
11 THERMOSTAT A30-3815-00 4A0824-01 1 1 1
12 TRUSS HEAD SCREW 4X6 7C31-0406 2 2 2
13 TOGGLE SWITCH 8966K84 443119-01 1 1 1
14 3P PLUG HOUSING 3191-03P 412832-06 1 1 1
15 2P PLUG HOUSING 3191-02P 412832-07 1 1 1
16 3P RECEPTACLE HOUSING 3191-03R1 412831-06 1 1 1
17 2P RECEPTACLE HOUSING 3191-02R1 412831-07 1 1 1
18 BUSHING SB-1093-15 420470-03 1 1 1
19 BUSHING SB-1093-13 420470-12 1 1 1
20 BUSHING OCB-500 428394-02 2 2 2
21 BUSHING OCB-875 428394-04 1 1 1

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KM-1600MRF, MRF3 E. LABEL LOCATION H-1, H-2, J-0, K-0, L-0

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MODEL: KM-1600MRF TITLE:E. LABEL LOCATION
INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER H-1 H-2 J-0,
K-0,
L-0
1 EMBLEM ABS 4A0560-01 1 1 1
2 MODEL NUMBER LABEL PETP FILM 4A1233-09 1 1 1
3 LABEL - PENGUIN (R) PETP FILM 4A0526-01 1 1 1
4 MAINTENANCE LABEL PVC FILM 325975-01 1 1 1
5 CAUTION LABEL (H) PVC FILM 439148-01 1 1 1
6 WIRING LABEL PVC FILM 3A1002-01 1 1 1
7 NAMEPLATE PES FILM 4A1487-01 1 1 1
8 CAUTION LABEL PVC FILM 436198-01 1 1 1
9 INSTRUCTION SHEET PAPER 2A1137-01 1 1 1
10 TAG WARNING: ELECTRICAL
CONNECTION
PAPER 428430-01 1 1 1
11 TAG - FAN MOTOR LEADS PAPER 4A1494-01 1 1 1
12 MANUAL LABEL PVC FILM 324476-01 1 1 1
13 MANUAL LABEL - BIN CONTROL PVC FILM 322846-01 1 1 1
14 LABEL – R404A PES FILM 4A0960-01 2 2 2
15 LABEL - CHARGE PES FILM 4A1399-05 1 1 1
16 LABEL - CONTROL BOARD 3A1325-01 1 1 1
17 OPERATION LABEL - VALVE PVC FILM 439541-01 1 1 1
18 CAUTION REMOTE LABEL PVC FILM 4A1491-01 1 1 1
19 INSTRUCTION LABEL PVC FILM 444575-01 1 1 1
20 CAUTION TAPE –404A L=250 4A1535L01 1 1 1
21 RATING LABEL - 4A1643-01 1 1 1