Hoshizaki KM-630MAF-R User manual

NO.
JUNE 26, 2000
ISSUED:
71171
PARTS LIST
HOSHIZAKI
MODULAR CRESCENT CUBER
MODEL
KM-630MAF-R

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KM-630MAF-R J-0 Aug. 1999

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MATERIAL ABBREVIATIONS
ALUMINUM
AL = Aluminum
COPPER
CU = Copper
PLASTIC
ABS = Acrylonitrile -butadiene - styrene
AC = Polyacetal
EVA = Ethylene vinyl acetate
PA = Polyamide = Nylon
PC = Polycarbonate
PE = Polyethylene
PES = Polyester
PETP = Polyethylene terephthalate = Tetlon
PP = Polypropylene
PS = Polystyrene
PTFE = Polytetrafluoroethylene = Teflon
PUR = Polyurethane
PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile
EPDM = EP rubber
NBR = Nitrile butadiene rubber
NR = Natural rubber
NP = Neoprene
SI.R = Silicone rubber
SY.R = Synthetic rubber
EPH = Epichlorohydrin
STEEL
GS = Galvanized steel
SS = Stainless steel
PS = Plated steel
PAS = Primed steel
AUXILIARYCODE
Ex.1 K-0
Parts are the same as in the preceding (Note) - = Part deleted.
year.
x = Part deleted and replaced
"K" is the tenth in alphabetical order with "I" by "o" part.
skipped. So, "K" indicates "2000".
o = New part for "x"
Ex.2 A-1 in the same auxiliary code.
"A" is the first in alphabetical
order. So, "A" indicates "2001".
Ex.3 A-2
Each time a part is changed (non-interchangeably)
in a year, this number advances.

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KM-630MAF-R A. ICE CUBER ASSEMBLY J-0
7
20
21
22
11
6
23
B
12
32
D
9
18
17
16
24
15
10
2
25
C
1
31
30 30a
28 28a
19 29 29a
4 5
D1
E
26
8
3
3a
24a
3b
27
27a
14 14a
13 13a

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MODEL:KM-630MAF-R TITLE:A. ICE CUBER ASSEMBLY
REQUIRED NUMBER
INDEX
NO.
DESCRIPTION MATERIAL OR MODEL
NUMBER
PART
NUMBER J-0
B REFRIGERATION CIRCUIT - 1A0345A03 1
C WATER CIRCUIT - 2A0971A01 1
D CONTROL BOX ASSEMBLY - 2A1445A01 1
D1 T2 SCREW 4X8 7P31-0408 3
E LABEL LOCATION - 3A1501A01 1
1 EVAP. CASE HS-1013 1A0277G04 1
2 BASE - 2A1321G01 1
3 FRAME ABS 3A0217G01 1
3a TRUSS HEAD SCREW 4X8, SS 7C32-0408 1
3b TRUSS HEAD SCREW 4X25, SS 7C32-0425 2
4 SQUARE WASHER BRASS 433537-02 1
5 SCREW-GROUNDING BRASS 433304-02 1
6 DEFLECTOR SS 4A1951-01 1
7 BULB HOLDER ABS, PE 328919-01 1
8 SPACER PE 443545-01 1
9 THUMBSCREW SS, ABS 415949G03 2
10 BASE COVER SS 321525G01 1
11 TOP INSULATION PP, PUR 215730G01 1
12 FRONT INSULATION PP, PUR 215731G02 1
13 SIDE PANEL (R) SS 211811G02 1
13a T2 SCREW 4X8, SS 7P32-0408 1
14 CONTROL BOX COVER GS 3A0594-01 1
14a T2 SCREW 4X8 7P31-0408 3
15 FRONT PANEL (A) SS 212935-03 1
16 LOUVER (B) - 103121-03 2
17 AIR FILTER (B) - 208283G03 2
18 TAPPING SCREW (BLACK) STEEL, 4x8 433954-01 2
19 BUSHING OCB-500 428394-02 1
20 TOP PANEL SS (324859A01) 213544-01 1

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MODEL:KM-630MAF-R TITLE:A. ICE CUBER ASSEMBLY
REQUIRED NUMBER
INDEX
NO.
DESCRIPTION MATERIAL OR MODEL
NUMBER
PART
NUMBER J-0
21 GASKET PVC (324859A01) 427014-04 2
22 GASKET (A) PVC (324859A01) 324859-03 1
23 INSULATION PE FOAM (324859A01) 438012-01 1
24 BARRIER GS 4A0352-01 1
24a T2 SCREW 4X8 7P31-0408 2
25 SIDE PANEL (R) BASE SS 212620-01 1
26 FRONT COVER PS 2A0182-01 1
27 BARRIER-INSULATION GS 4A1167-01 1
27a T2 SCREW 4X8 7P31-0408 2
28 TRANSFORMER - 446202-01 1
28a PAN HEAD SCREW
W/WASHER (LF)
4X8 7C1230408 4
29 TRANS. COVER - 446359-01 1
29a T2 SCREW 4X8 7P31-0408 2
30 TERMINAL BLOCK - 4A1026-01 1
30a PAN HEAD SCREW 3X16 7C12-0316 2
31 POWER SUPPLY CORD - 427268-01 1
32 BUSHING - 450414-01 1

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KM-630MAF-R B. REFRIGERATION CIRCUIT (1/2) J-0
3
18b
24a
22a
38
13 13a
12
11
26
32
7
1
46
3a
18 18a
2423
46
11a
8 9 101a
29a
292827
19
38
42

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KM-630MAF-R B. REFRIGERATION CIRCUIT (2/2) J-0
40
44
16
66a
55a
31
44a
38 46
45
14 15 15a
30
25
20 21 22 22a
3517
39
26
34 33
47
3637
48
41
SEE DETAIL "A"
DETAIL "A" THERMISTOR ATTACHMENTDETAILED HOLDER / EXPANSION VALVE
43
32

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MODEL:KM-630MAF-R TITLE:B. REFRIGERATION CIRCUIT
REQUIRED NUMBER
INDEX
NO.
DESCRIPTION MATERIAL OR MODEL
NUMBER
PART
NUMBER J-0
1 SIDE FRAME - 2A1460G02 1
1a T2 SCREW 4x8 7P31-0408 4
2 REAR PANEL - 3A1302G02 1
2a T2 SCREW 4x8 7P31-0408 3
3 TOP FRAME - 3A1263-01 1
3a T2 SCREW 4x8 7P31-0408 2
4 CONDENSER - 218912-01 1
4a T2 SCREW 4x8 7P31-0408 2
5 BARRIER - 433693-02 1
5a T2 SCREW 4x8 7P31-0408 2
6 SHROUD - 2A1325-01 1
6a T2 SCREW 4x8 7P31-0408 2
7 COMPRESSOR RS64C1E-IAZ-219 4A1839-01 1
8 SPACER - 434404-01 4
9 GROMMET 527-0039-04 434403-01 4
10 BOLT 8x45 437889-01 4
11 FAN MOTOR BRACKET - 327180-01 1
11a HEX HEAD BOLT W/WASHER (LF) 5x12 7B0130512 4
12 FAN MOTOR U90B1 7190-1031 440911-01 1
13 FAN BLADE AD10CW32 444898-01 1
13a SELF LOCKING NUT NO. 8-32 7N21I0832 4
14 DRIER CW-0325-S 4A1413-01 1
15 DRIER BRACKET - 4A0807-01 1
15a T2 SCREW 4x8 7P31-0408 2
16 HEAT EXCHANGER - 2A1586G01 1
17 EXP. VALVE HFE-10 NHDU-3 4A1684-01 1
18 EVAPORATOR - 106396G01 1
18a T2 SCREW 4x16, SS 7P32-0416 4
18b T2 SCREW 4x12, SS 7P32-0412 2

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MODEL:KM-630MAF-R TITLE:B. REFRIGERATION CIRCUIT
REQUIRED NUMBER
INDEX
NO.
DESCRIPTION MATERIAL OR MODEL
NUMBER
PART
NUMBER J-0
19 COPPER TUBE – ACCESS
VALVE
- 4A2025G01 1
20 VALVE BODY - 440352-01 1
21 COIL – VALVE ABS-25-1-HD-2 440353-01 1
22 BOLT - 440353F01 1
22a TRUSS HEAD SCREW 4x8 7C31-0408 2
23 PRESSURE SWITCH ACB-1UB09 433441-07 1
24 PRESSURE SWITCH
BRACKET
- 434938-01 1
24a T2 SCREW 4x8 7P31-0408 1
25 COPPER TUBE (E) – HIGH
SIDE
COPPER 3A1213G01 1
26 ACCESS VALVE TCJ-2F20NHDU-1 457729-01 2
27 RUBBER TUBE (A) RUBBER 3A1044-01 1
28 RUBBER TUBE (B) - 3A1045-01 1
29 INSULATION HOLDER - 4A1550-01 1
29a T2 SCREW 4x8, SS 7P32-0408 2
30 COPPER TUBE (A) – HIGH
SIDE
COPPER 3A1157G02 1
31 COPPER TUBE (B) – HIGH
SIDE
COPPER 4A1782G01 1
32 ENDCAPS - 4A1413F01 2
33 CLAMP - 443461-02 1
34 HOLDER –EXP. VALVE 3/8” 3A0107-01 1
35 EXP. VALVE COVER - 3A0944-01 1
36 THERMISTOR - 429006-03 1
37 HOLDER – THERMISTOR - 427430-01 1
38 INSULATION TUBE L=40 7762-1020 3
39 COPPER TUBE – LOW SIDE COPPER 3A1193G01 1

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MODEL:KM-630MAF-R TITLE:B. REFRIGERATION CIRCUIT
REQUIRED NUMBER
INDEX
NO.
DESCRIPTION MATERIAL OR MODEL
NUMBER
PART
NUMBER J-0
40 COPPER TUBE (A) –HOT GAS COPPER 4A1755-01 1
41 CABLE TIE CV-200 7920-0010 3
42 BUSHING OCB-625 428394-03 1
43 ELBOW COPPER 417395-03 1
44 STRAINER - 441569-02 1
45 COPPER TUBE (F) –HIGH
SIDE
COPPER 4A1108-01 1
46 CABLE TIE CV-150 7920-0003 4
47 INSULATION THERMISTOR (A) PE FOAM 439368-01 1
48 INSULATION THERMISTOR (B) PE FOAM 439368-02 1

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KM-630MAF-R C. WATER CIRCUIT J-0

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MODEL:KM-630MAF-R TITLE:C. WATER CIRCUIT
REQUIRED NUMBER
INDEX
NO.
DESCRIPTION MATERIAL OR MODEL
NUMBER
PART
NUMBER J-0
F PUMP MOTOR ASSEMBLY HS-0102 321444A04 1
F1 TRUSS HEAD SCREW 4X16, SS 7C32-0416 1
F2 FLAT WASHER M4, SS 7W22-0400 1
F3 SPLIT LOCK WASHER M4, SS 7L22-0400 1
F4 HEX NUT M4, SS 7N12-0400 1
1 WATER SUPPLY PIPE COPPER 4A0768G06 1
1a T2 SCREW 4X8 7P31-0408 2
2 RUBBER GASKET NR 413854-03 1
3 WATER VALVE BRACKET GS 3A0736-01 1
3a T2 SCREW 4X8 7P31-0408 1
4 WATER VALVE V-19 4A1176-01 1
4a TRUSS HEAD SCREW 4X8 7C32-0408 2
5 HOSE CLAMP 18MM, SS 427443-05 1
6 SPRAY TUBE PE 433520G01 2
7 SPRAY GUIDE (A) PE 208586-01 6
8 CUBE GUIDE ABS 212088-01 1
9 SUCTION HOSE EPDM 433466-01 1
10 PUMP MOTOR BRACKET PC 211408-01 1
10a FLAT HEAD T2 SCREW 4X12, SS 7P22-0412 1
11 VINYL HOSE L=785 7716-2025 1
12 VINYL HOSE L=110 7716-2025 1
13 HOSE CLAMP 25MM, SS 427443-03 6
14 "O" RING 1AG35 7611-G035 1
15 VALVE HOUSING - DRAIN ABS 321001-01 1
15a T2 SCREW 4X10, SS 7P32-0410 3
16 SPRING SS 3A0875-01 1
17 VALVE SHEET EPDM 433705-01 1
18 DRAIN HOSE SANTOPRENE 433468-01 1
19 OVERFLOW CAP PE 321002-01 1

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MODEL:KM-630MAF-R TITLE:C. WATER CIRCUIT
REQUIRED NUMBER
INDEX
NO.
DESCRIPTION MATERIAL OR MODEL
NUMBER
PART
NUMBER J-0
20 OVERFLOW PIPE ABS 430722-01 1
21 “O”RING EPDM 4A1234-01 1
22 CONNECTOR –FLOAT
SWITCH
EPDM 3A1325-01 1
23 FLOAT SWITCH 163795 4A0886-01 1
23a T2 SCREW 4X12, SS 7P32-0412 2
24 SILICONE HOSE L=140 7730I3812 2
25 WIRE SADDLE VWS4238-C 4A0338-02 2
26 BUSHING OCB-750 428394-01 2
27 DISTRIBUTOR EPDM 432820-01 1
28 DISTRIBUTOR HOSE - 439374-01 1
29 HOSE CLAMP SS, 13.5 MM 427443-07 2
30 ELBOW - 433467-01 2
31 JOINT PIPE ABS 439329-01 1
32 CONNECTING PIPE SANTOPRENE 4A1142-02 1
33 HOSE CLAMP SS, 20 MM 427443-06 1
34 FLOAT SWITCH STOP SS 446358-01 1
35 INSULATION (E) PE FOAM 4A0392-01 1
36 BUSHING OCB-500 428394-02 1
37 T2 SCREW 4X8 7P31-0408 1

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KM-630MAF-R D. CONTROL BOX ASSEMBLY J-0
12 13
1
16 17a
5a
12
5
6
15
44a
7a
7a
10a 109
2
33a
13
7
8
11a
17
11
15
14
VIEW "A"

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MODEL:KM-630MAF-R TITLE:D. CONTROL BOX ASSEMBLY
REQUIRED NUMBER
INDEX
NO.
DESCRIPTION MATERIAL OR MODEL
NUMBER
PART
NUMBER J-0
1 CONTROL BOX GS 3A0602G02 1
2 CAPACITOR –STARTING 88-108MFD 250VAC 3A0076-03 1
3 STRAP GS 434580-19 1
3a T2 SCREW 4X8 7P31-0408 1
4 STARTER 040-0001-51 434172-03 1
4a T2 SCREW 4X8 7P31-0408 1
5 THERMOSTAT A30-3815-00 4A0824-01 1
5a TRUSS HEAD SCREW 4X8 7C31-0408 2
6 TOGGLE SWITCH - VDE 8956K172 4A1147-01 1
7TRANSFORMER 26D285H 3A0172-01 1
7a T2 SCREW 4X8 7P31-0408 2
8BOARD SUPPORT CBLS37-M 4A0336-03 4
9 MAGNETIC CONTACTOR VC20 428393-01 1
10 BRACKET BW9154 428393F01 1
10a T2 SCREW 4X8 7P31-0408 2
11 CAPACITOR 5.5MFD 250VAC 4A2128-03 1
11a T2 SCREW 4X10 7P31-0410 1
12 BUSHING OCB-500 428394-02 2
13 BUSHING OCB-875 428394-04 3
14 CONTROL LABEL PES FILM 4A1758-01 1
15 WIRE SADDLE VWS4238-C 4A0338-02 2
16 CONTROLLER BOARD HOS-001A 2A1410-01 1
17 CAPACITOR 2.5MFD 250VAC 4A2128-05 1
17a T2 SCREW 4X10 7P31-0410 1

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KM-630MAF-R E. LABEL LOCATION J-0
VIEW "C"
DETAIL "B" - CONTROL BOX
VIEW "A"

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MODEL:KM-630MAF-R TITLE:E. LABEL LOCATION
REQUIRED NUMBER
INDEX
NO.
DESCRIPTION MATERIAL OR MODEL
NUMBER
PART
NUMBER J-0
1 EMBLEM - RINNAI PETP FILM 413440G01 1
2 MODEL NUMBER LABEL PETP FILM 4A0468-47 1
3 LABEL –PENGUIN (R) PETP FILM 4A0526-01 1
4 LABEL –AIR FILTER PETP FILM 426177-01 1
5 MAINTENANCE LABEL PVC FILM 3A0725-01 1
6 CAUTION LABEL (H) PVC FILM 439148-01 1
7 WIRING LABEL PVC FILM 3A1478-01 1
8 NAMEPLATE PES FILM 4A2020-01 2
9 INSTRUCTION SHEET PAPER 2A1310-01 1
10 MANUAL LABEL PVC FILM 4A1713-01 1
11 LABEL –R404A PES FILM 4A0960-01 1
12 INSTRUCTION LABEL PVC FILM 4A1235-01 1
13 CAUTION LABEL (F) PVC FILM 439146-01 1
14 LABEL –CONTROL BOARD PVC FILM 3A1272-01 1
15 TERMINAL LABEL - 410438-01 1
16 LABEL –SERVICE CONTACT - 436215-01 1
17 LABEL –GROUNDING (B) - 450452-02 1
18 WATER SUPPLY LABEL - 4A1158-01 1
19 FASTENER - 7PG1-0300 2

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KM-630MAF-R F. PUMP MOTOR ASSEMBLY J-0

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MODEL:KM-630MAF-R TITLE:F. PUMP MOTOR ASSEMBLY
REQUIRED NUMBER
INDEX
NO.
DESCRIPTION MATERIAL OR MODEL
NUMBER
PART
NUMBER J-0
1 PUMP MOTOR AP-TA4(H) 120V HS-0102 2U0095-01 1
2 RETAINER SS 418584-01 1
3 MECHANICAL SEAL (B) H5-PS9, 5415817-01 1
4“O”RING 1AP18 7611-P018 1
5PLATE–PUMP SS 403013-01 1
6 PUMP GASKET NR 403014-01 1
7 IMPELLER ABS 417082-01 1
8 PIN SS 414102-01 1
9 PUMP HOUSING ABS 211409-02 1
9a PAN HEAD SCREW 4X20 7C12-0420 4
10 PLUG HOUSING - 412832-06 1