Hoshizaki DB-200H User manual

Hoshizaki
“A Superior Degree
of Reliability”
www.hoshizaki.com
Models
DB-200H
Cubelet Icemaker / Dispenser
Hoshizaki America, Inc.
Issued: 6-5-2001
INSTRUCTION MANUAL

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IMPORTANTIMPORTANT
IMPORTANTIMPORTANT
IMPORTANT
Only qualified service technicians should attempt to install, service or maintain this
ice dispenser. No installation, service or maintenance should be undertaken until the
technician has thoroughly read this Instruction Manual. Likewise, the owner/
manager should not proceed to operate the ice dispenser until the installer has
instructed them on its proper operation.
HOSHIZAKI provides this manual primarily to assist qualified service technicians in the
installation, maintenance and service of the ice dispenser.
Should the reader have any questions or concerns which have not been satisfactorily
addressed, please call or write to the HOSHIZAKI Technical Support Department for
assistance.
HOSHIZAKI AMERICA, INC.
618Highway74South
PeachtreeCity,GA 30269
Attn: HOSHIZAKITechnicalSupportDepartment
Phone: [phone]TechnicalService
[phone]
Fax: [phone]
NOTE: Toexpediteassistance,allcorrespondence/communicationMUST includethefollowing
information:
• ModelNumber
• SerialNumber
• Completeanddetailedexplanationoftheproblem

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• Pleasereview thismanual. Itshouldbe readcarefullybeforetheicedispenseris
installedandoperated.Onlyqualifiedservicetechniciansshouldinstall,serviceand
maintaintheicedispenser. Thismanualshouldbemadeavailabletothetechnician
priortoinstallation,maintenanceorservice.
• Keepthismanualwiththedispenserforlaterreference.
CONTENTSCONTENTS
CONTENTSCONTENTS
CONTENTS
PAGE
I. SPECIFICATIONS .................................................................................................... 4
1. NAMEPLATE RATING ........................................................................................... 4
2. DIMENSIONS/CONNECTIONS.............................................................................. 5
II. INSTALLATION AND OPERATING INSTRUCTIONS............................................. 8
1. CHECKS BEFORE INSTALLATION ...................................................................... 8
2. LOCATION.............................................................................................................. 9
3. SET UP ................................................................................................................. 10
4. ELECTRICAL CONNECTION .............................................................................. 12
5. DRAIN CONNECTIONS ....................................................................................... 13
6. FINAL CHECK LIST.............................................................................................. 13
7. START UP ............................................................................................................ 15
8. PREPARING THE ICE DISPENSING BIN FOR LONG STORAGE ..................... 15
III. CLEANING AND MAINTENANCE INSTRUCTIONS............................................ 16
1. CLEANING INSTRUCTIONS ............................................................................... 16
[a] CLEANING PROCEDURE .............................................................................. 16
[b] SANITIZING PROCEDURE............................................................................. 18
2. MAINTENANCE.................................................................................................... 18

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We reserve the right to make changes in specifications and design without prior notice.
See NAMEPLATE for electrical specifications. The nameplate
is located on the upper part of the Right Side Panel.
I. SPECIFICATIONSI. SPECIFICATIONS
I. SPECIFICATIONSI. SPECIFICATIONS
I. SPECIFICATIONS
1. NAMEPLATE RATING1. NAMEPLATE RATING
1. NAMEPLATE RATING1. NAMEPLATE RATING
1. NAMEPLATE RATING

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2. DIMENSIONS/CONNECTIONS2. DIMENSIONS/CONNECTIONS
2. DIMENSIONS/CONNECTIONS2. DIMENSIONS/CONNECTIONS
2. DIMENSIONS/CONNECTIONS
[a] with KM-280M_ or KM-500M_[a] with KM-280M_ or KM-500M_
[a] with KM-280M_ or KM-500M_[a] with KM-280M_ or KM-500M_
[a] with KM-280M_ or KM-500M_

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[b] with KM-630M[b] with KM-630M
[b] with KM-630M[b] with KM-630M
[b] with KM-630M

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[c] with KML-250M_, KML-350M_, KML-450M_, or KML-600M_H[c] with KML-250M_, KML-350M_, KML-450M_, or KML-600M_H
[c] with KML-250M_, KML-350M_, KML-450M_, or KML-600M_H[c] with KML-250M_, KML-350M_, KML-450M_, or KML-600M_H
[c] with KML-250M_, KML-350M_, KML-450M_, or KML-600M_H

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II. INSTALLATION AND OPERATING INSTRUCTIONSII. INSTALLATION AND OPERATING INSTRUCTIONS
II. INSTALLATION AND OPERATING INSTRUCTIONSII. INSTALLATION AND OPERATING INSTRUCTIONS
II. INSTALLATION AND OPERATING INSTRUCTIONS
1. CHECKS BEFORE INSTALLATION1. CHECKS BEFORE INSTALLATION
1. CHECKS BEFORE INSTALLATION1. CHECKS BEFORE INSTALLATION
1. CHECKS BEFORE INSTALLATION
IMPORTANTIMPORTANT
IMPORTANTIMPORTANT
IMPORTANT
1. Thisicedispensingbinisdesignedandintendedtobeusedincombination
with a HOSHIZAKI Modular Crescent Ice Cuber, Models KM-280M,
KM-500M, KM-630M, KML-250M, KML-350M, KML-450M, or KML-600M.
The use of this ice dispensing bin in combination with any cuber or flaker,
other than a HOSHIZAKI Crescent Ice Cuber cannot be recommended.
2. Removeshippingcarton,tape(s)andpackingtopreventdamagetotheice
dispensing bin.
3.Ensure allcomponents,fastenersandthumbscrewsaresecurelyinplace.
1) Remove the Front panel to prevent damage before installing.
2) Remove the package containing the accessories from the storage bin.
3) Remove the protective plastic film from the Side Panels. If the ice dispensing bin has
been exposed to the sunlight or to direct heat, it should be allowed to cool before
removing the protective film.
4) See NAMEPLATE, located on the upper part of the Left Side Panel. Check that the
voltage supplied corresponds with the voltage specified on the NAMEPLATE.

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WARNINGWARNING
WARNINGWARNING
WARNING
This ice dispensing bin is not intended for outdoor use. Normal operating
ambient temperature should be within +45°F to +100°F. To the icemaker,
water temperature should be within +45°F to +90°F.
Extended periods of operation at temperatures outside of these limitations
may cause unsatisfactory results.
For best operating results:
•Icedispensingbinshouldnotbe located next to ovens, grills orotherhighheatproducing
equipment.
• Location should provide a firm and level foundation for the equipment.
• Always avoid a site where dripping is not allowed.
• Allow 6" clearance at rear and sides for ease of maintenance and/or service should they
be required. More space is needed especially on the right side of the dispensing bin to
service the drive system.
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
The icemaker will not work in sub-freezing temperatures. To prevent
damage to the water supply line, always drain the icemaker when air
temperature is 32°F or below.
2. LOCATION2. LOCATION
2. LOCATION2. LOCATION
2. LOCATION

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3. SET UP - See Fig. 1.3. SET UP - See Fig. 1.
3. SET UP - See Fig. 1.3. SET UP - See Fig. 1.
3. SET UP - See Fig. 1.
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
It is especially important that the icemaker/ice dispensing bin is leveled
in both left-to-right and front-to-rear directions. If it is not level, the
result could be the production of smaller or irregular shaped cubes or
of overflow into the ice dispensing bin. See the “LOCATION”
instructions on the icemaker.
1)Unpacktheicedispensingbin,andremoveallshippingcartons,tape(s)andpackingbefore
operatingtheunit. Attachfour(4)adjustablelegs[adjustablewithinmax.6-13/32"(188mm.)
to min. 6" (152 mm.)] to the bottom of the ice dispensing bin. Remove the front panel to
prevent damage, and be careful not to damage the other panels when installing the ice
dispensing bin.
Remove the screws, and pull up and toward you to remove the Front Panel.
2)Positiontheicedispensingbininaselectedpermanentsite. Cleanandwipetheinteriorwith
a clean cloth.
3) Unpack the icemaker, and remove all shipping cartons, tape(s) and packaging.
4) See the “SET UP” instructions on the icemaker when installing the icemaker.
5) Attach the icemaker to the top of the ice dispensing bin, and secure the icemaker by using
twoUniversalBracesandfour(4)HexagonHeadbolts(KMaccessory). ThenattachtheTop
Panels onto the ice dispensing bin by using four (4) Bolts and Brackets.
6) Level the icemaker/ice dispensing bin in both the left-to-right and front-to-rear directions.
7) Place exterior panels in position on both the icemaker and the ice dispensing bin. See the
“SET UP” instructions on the icemaker.

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Fig. 1Fig. 1
Fig. 1Fig. 1
Fig. 1
*Note: With KML models, Top Panels are not necessary.

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4. ELECTRICAL CONNECTION4. ELECTRICAL CONNECTION
4. ELECTRICAL CONNECTION4. ELECTRICAL CONNECTION
4. ELECTRICAL CONNECTION
WARNINGWARNING
WARNINGWARNING
WARNING
1.Electrical connectionmustbemadeinaccordancewith theinstructions on
a “WARNING” tag, provided with the pig tail leads in the Junction Box.
2.Topreventpossibleelectricalshocktoindividuals or extensive damage to
the equipment, install a proper ground wire to the ice dispensing bin that
meets local code requirements.
• AWHITEleadmustbeconnectedtotheneutralconductorofthepowersource. Miswiring
results in severe damage to the ice dispensing bin. See Fig. 2.
• The ice dispensing bin must have a separate power supply or receptacle of proper
capacity. See NAMEPLATE.
• Check that the ice dispensing switch and the safety switch are operating correctly.
See Fig. 3.
Ice Dispensing Switch Push the button, and the unit should operate.
You can hear the operating sound.
Safety Switch Continue pushing the button, and move the
spout toward you. Then the safety switch
should operate, and the unit will stop.
•Anelectrical permit andservicesof a licensedelectricianmaybe requiredinsomeareas.
Fig. 2Fig. 2
Fig. 2Fig. 2
Fig. 2
Ice DispensingIce Dispensing
Ice DispensingIce Dispensing
Ice Dispensing
Switch (Button)Switch (Button)
Switch (Button)Switch (Button)
Switch (Button)
Fig. 3Fig. 3
Fig. 3Fig. 3
Fig. 3
SpoutSpout
SpoutSpout
Spout
SafetySafety
SafetySafety
Safety
SwitchSwitch
SwitchSwitch
Switch
IceIce
IceIce
Ice
StationStation
StationStation
Station

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5. DRAIN CONNECTIONS - See Fig. 45. DRAIN CONNECTIONS - See Fig. 4
5. DRAIN CONNECTIONS - See Fig. 45. DRAIN CONNECTIONS - See Fig. 4
5. DRAIN CONNECTIONS - See Fig. 4
1. A drain outlet, 3/4" FPT, is located at the rear of the ice dispensing bin.
2. The drain must have 1/4" fall per foot on horizontal runs to get a good flow.
3. The ice dispensing bin drain connection must be made separately from the icemaker
drains. See the “WATER SUPPLY AND DRAIN CONNECTIONS” instructions on the
icemaker.
4. A plumbing permit and services of a licensed plumber may be required in some areas.
6. FINAL CHECK LIST6. FINAL CHECK LIST
6. FINAL CHECK LIST6. FINAL CHECK LIST
6. FINAL CHECK LIST
1) Is the icemaker/ice dispensing bin level?
2) Is the icemaker/ice dispensing bin in a site where the ambient temperature is within
+45°F to +100°F all year around?
3) Is there at least 6" (15 cm.) clearance around the icemaker/ice dispensing bin for easy
maintenance and service, and for good ventilation?
4) Have all shipping cartons, tapes and packing been removed from the icemaker/ice
dispensing bin?
5) Are all components, fasteners and thumbscrews securely in place?
6) Have all electrical and piping connections been made?
7) Has the power supply voltage been checked or tested against the nameplate rating?
Has a proper ground been installed in the icemaker/ice dispensing bin?
8) Has the ice dispensing bin been cleaned and wiped with a clean cloth?
9) Has the end user been given the instruction manual, and instructed on how to operate
the icemaker/ice dispensing bin and the importance of the recommended periodic
maintenance?
10) Has the end user been given the name and telephone number of the contracted service
representative?
11)Hasthe warranty tagbeenfilled out andforwardedto the factoryforwarranty registration?

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Fig. 4 Drain ConnectionFig. 4 Drain Connection
Fig. 4 Drain ConnectionFig. 4 Drain Connection
Fig. 4 Drain Connection

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7. START UP7. START UP
7. START UP7. START UP
7. START UP
1) Start up the icemaker. See the “START UP” instructions on the icemaker.
2) Allow at least three (3) cycles of ice production, and then place a proper
container in the ice station.
3) Push the ice dispensing switch to dispense ice cubes.
8. PREPARING THE ICE DISPENSING BIN FOR LONG STORAGE8. PREPARING THE ICE DISPENSING BIN FOR LONG STORAGE
8. PREPARING THE ICE DISPENSING BIN FOR LONG STORAGE8. PREPARING THE ICE DISPENSING BIN FOR LONG STORAGE
8. PREPARING THE ICE DISPENSING BIN FOR LONG STORAGE
WARNINGWARNING
WARNINGWARNING
WARNING
Draintheicemakerandremoveallicefromtheicedispensingbin,whenshutting
offtheicemaker/icedispensingbinforstorage. Theicedispensingbinshouldbe
cleaned and wiped dry for sanitizing.
1) Shut off the icemaker. See the “PREPARING THE ICEMAKER FOR LONG STORAGE”
instructions on the icemaker.
2) Turn off the power supply switches for both the icemaker and the ice dispensing bin after
removing all ice.
3) The ice dispensing bin should be cleaned and wiped dry.

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III. CLEANING AND MAINTENANCE INSTRUCTIONSIII. CLEANING AND MAINTENANCE INSTRUCTIONS
III. CLEANING AND MAINTENANCE INSTRUCTIONSIII. CLEANING AND MAINTENANCE INSTRUCTIONS
III. CLEANING AND MAINTENANCE INSTRUCTIONS
IMPORTANTIMPORTANT
IMPORTANTIMPORTANT
IMPORTANT
Ensure all components, fasteners and thumbscrews are securely in place
after any maintenance or cleaning is done to the equipment.
1. CLEANING INSTRUCTIONS1. CLEANING INSTRUCTIONS
1. CLEANING INSTRUCTIONS1. CLEANING INSTRUCTIONS
1. CLEANING INSTRUCTIONS
WARNINGWARNING
WARNINGWARNING
WARNING
1.HOSHIZAKIrecommendscleaning this unitatleastonce a year. (Seethe
“CLEANING INSTRUCTIONS” on the icemaker.) More frequent
cleaning, however, may be required in some existing water conditions.
2. Topreventinjurytoindividualsanddamagetotheicemaker/icedispensing
bin, do not use ammonia type cleaners.
3. Always wear liquid-proof gloves for safe handling of the cleaning and
sanitizing solution. This will prevent irritation in case the solution comes
into contact with the skin.
[a] CLEANING PROCEDURE[a] CLEANING PROCEDURE
[a] CLEANING PROCEDURE[a] CLEANING PROCEDURE
[a] CLEANING PROCEDURE
1) Clean and sanitize the ice dispensing bin/icemaker (see the
cleaning instructions on the icemaker) as conditions require.
2) Remove all ice from the bin.
3) Disconnect electrical power to the ice dispensing bin/icemaker.
4) Remove the Drain Gate and simply lift out the Chute for cleaning.
5) Remove or reposition the icemaker to allow access to the inside. Be sure
that icemaker is secured and cannot fall.
6)ScrubtheinsideoftheBin,theAgitator,theSpoutofthebin,Spoutofthefrontpanel
and chute using a nylon scouring pad, brushes and cleaning solution, such as
5 oz. Hoshizaki “Scale Away” or “Lime-A-Way” (Economic Laboratories Inc.), in
one gallon of water.

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Fig. 5Fig. 5
Fig. 5Fig. 5
Fig. 5
Inside of the BinInside of the Bin
Inside of the BinInside of the Bin
Inside of the Bin
AgitatorAgitator
AgitatorAgitator
Agitator
Spout of theSpout of the
Spout of theSpout of the
Spout of the
Front PanelFront Panel
Front PanelFront Panel
Front Panel
ChuteChute
ChuteChute
Chute

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7) Scrub the Shutter Assembly and Spout—after removing them—using the
cleaning solution of item 6. See Fig. 5.
a) Remove the Snap Pin fitted to the Shutter Shaft and shift the Shaft to
the left. Then the Shutter Assembly can be removed from the bin.
b) Pull out on the sides of the Hook to release the Spout. Lift the Spout up
and out from the bin.
c) Remove the Thumbscrews holding the Hook and remove the Hook.
8) Rinse all parts thoroughly with clean water.
[b] SANITIZING PROCEDURE - Following Cleaning Procedure[b] SANITIZING PROCEDURE - Following Cleaning Procedure
[b] SANITIZING PROCEDURE - Following Cleaning Procedure[b] SANITIZING PROCEDURE - Following Cleaning Procedure
[b] SANITIZING PROCEDURE - Following Cleaning Procedure
1)Washallpartsinsteps6)and7)usingthefollowingsanitizingsolution: 1/2fl.oz.ofa5.25%
sodium hypochlorite solution (chlorine bleach) diluted in 1 gallon of water.
2) Rinse all parts thoroughly with clean water.
3) Reassemble in the reverse order of the removal procedure.
4) Turn on the icemaker/ice dispensing bin.
5) Check for proper operation. (See the “ELECTRICAL CONNECTION” instructions.)
2. MAINTENANCE2. MAINTENANCE
2. MAINTENANCE2. MAINTENANCE
2. MAINTENANCE
1) Exterior Panels
To prevent corrosion, wipe occasionally with a clean, soft cloth. Use a damp cloth
containing a neutral cleaner to wipe off oil or dirt build up.
2) In view of the simple design of this ice dispensing bin, and the limited operating time,
very little maintenance is required.
Inspect and oil the chain (2 or 3 drops) annually. Adjust as necessary for 3/8" to
1/2" free play.

HOSHIZAKI AMERICA, INC.
618 Hwy. 74 S., Peachtree City, GA 30269 USA TEL [phone] FAX [phone] www.hoshizaki.com 91A4JB10C