Hoshizaki KML-400MAE User manual

NO.
ISSUED:
71121
JAN. 26, 1998
MODEL
KML-400MAE
KML-400MWE
HOSHIZAKI
MODULAR CRESCENT CUBER
(FINAL) PARTS LIST
REVISED: SEPT. 12, 2000

2
HA
KML-400MAE
G-0 MARCH, 1997
H-0 DEC., 1997
H-1 APRIL, 1998
H-2 JUNE, 1998
H-3 OCT., 1998
J-0 DEC., 1998
KML-400MWE
G-0 MARCH, 1997
H-1 JAN., 1998
H-2 MAY, 1998
H-3 JUNE, 1998
H-4 OCT., 1998
J-0 DEC., 1998

3
HA MATERIAL ABBREVIATIONS
ALUMINUM
AL = Aluminum
COPPER
CU = Copper
PLASTIC
ABS = Acrylonitrile -butadiene - styrene
AC = Polyacetal
EVA = Ethylene vinyl acetate
PA = Polyamide = Nylon
PC = Polycarbonate
PE = Polyethylene
PES = Polyester
PETP = Polyethylene terephthalate = Tetlon
PP = Polypropylene
PS = Polystyrene
PTFE = Polytetrafluoroethylene = Teflon
PUR = Polyurethane
PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile
EPDM = EP rubber
NBR = Nitrile butadiene rubber
NR = Natural rubber
NP = Neoprene
SI.R = Silicone rubber
SY.R = Synthetic rubber
EPH = Epichlorohydrin
STEEL
GS = Galvanized steel
SS = Stainless steel
PS = Plated steel
PAS = Primed steel
AUXILIARY CODE
Ex.1 K-0
Parts are the same as in the preceding (Note) - = Part deleted.
year.
x = Part deleted and replaced
"K" is the tenth in alphabetical order with "I" by "o" part.
skipped. So, "K" indicates "1990".
o = New part for "x"
Ex.2 A-1 in the same auxiliary code.
"A" is the first in alphabetical
order. So, "A" indicates "1991".
Ex.3 A-2
Each time a part is changed
in a year, this number advances.

4
HA
FASTENER ABBREVIATION LIST
ST Phillips Truss Machine Screw
SP Phillips Pan Head Machine Screw
SF Phillips Flat Head Machine Screw
SS Phillips Pan Head Machine Screw with Split Lock Washer
SW Phillips Pan Head Machine Screw with Split Lock Washer
and Flat Washer
T1 Phillips Truss Head Tapping Screw (Correspond to Type A)
T2 Phillips Truss Head Tapping Screw (Correspond to Type B)
T3 Phillips Truss Head Tapping Screw (Correspond to Type C)
FT Phillips Truss Head Tapping Screw (Special)
BH Hexagon Head Bolt
BC Socket Head Cap Screw
BS Hexagon Bolt with Split Washer
BW Hexagon Bolt with Split Washer and Flat Washer
BF Hexagon Flange Bolt
BR Cross-Recessed Hexagon Head Bolt
BRW Cross-Recessed Hexagon Head Bolt with Split Lock Washer
and Flat Washer
WL Split Lock Washer
WT External Tooth Washer
WF Flat Washer
WS Spring Washer
NH Hexagon Nut
NF Hexagon Flange Nut
NC Hexagon Cap Nut
NS Square Nut
NW Wing Nut
Ex. ST0308S (Phillips Truss Head Machine Screw
3x8, made of stainless steel)
Material None: Plated Steel
Length (mm) S: Stainless Steel
Nominal Diameter (mm) B: Brass
Form of Head P: Plastic
Description
(Note) Second character is numerical except toe list.
Ex. S1, S2, B3 etc.
And abbreviations and names are shown under the illustration.

5
HA
KML-400MAE A. ICE CUBER ASSEMBLY G-0, H-0, H-1, H-2

6
HA
KML-400MAE A. ICE CUBER ASSEMBLY H-3, J02385M-J02784B

7
HA
KML-400MAE A. ICE CUBER ASSEMBLY J02785C--

8
HA
MODEL: KML-400MAE TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER G-0
H-0
H-1 H-2 H-3
J02385M-
J02784B
J02785C-
B REFRIGERATION CIRCUIT - 2A0718A01 1 1 1 x1
- 1A0386A01 o1 1
C WATER CIRCUIT - 2A0692A01 1 1 -
- 2A0692A02 1 1 -
- 1A0438A01 1
D CONTROL BOX ASSEMBLY - 2A0657A01 1 -
- 2A0657A05 1 1 1 1
T2 SCREW 4X8 7P31-0408 3 3 3 3 3
E LABEL LOCATION - 3A0676A01 1 -
- 3A0676A02 1 1 1 -
- 3A1372A01 1
F TOP PANEL ASSEMBLY - 3A0674A01 1 1 1 1 1
G FRONT PANEL ASSEMBLY - 3A0905A01 1 1 1 1 -
- 3A1273A01 1
TRUSS HEAD SCREW 4X8, SS 7C32-0408 2 2 2 2 1
1 EVAPORATOR CASE - 2A0687G01 1 1 1 1 -
- 2A1448G01 1
2 CONTROL BOX COVER GS 3A0594-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 3 3 3 3 3
3 SQUARE WASHER BRASS 433537-02 1 1 1 1 1
4 SCREW - GROUNDING BRASS 433304-02 1 1 1 1 1
5 JUNCTION BOX COVER GS 433410-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 1 1 1 1 1
6 BULB HOLDER PE 328919-01 1 1 1 -
7 SPACER PE 443545-01 1 1 1 1 1
8 THUMBSCREW SS, ABS 415949G03 2 2 2 2 2
9 BIN CONTROL COVER GS 3A0664G01 1 1 1 1 1

9
HA
MODEL: KML-400MAE TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER G-0
H-0
H-1 H-2 H-3
J02385M-
J02784B
J02785C-
10 CAPILLARY RING EP RUBBER 425307-01 1 1 1 1 1
11 TOP INSULATION PP 215730G01 1 1 1 1 1
12 FRONT INSULATION PP 2A0664G01 1 1 1 1 1
13 SIDE PANEL (R) SS 2A0649G01 1 1 1 1 -
SS 2A1456G01 1
T2 SCREW 4X8, SS 7P32-0408 1 1 1
14 COVER - MANUAL FILL ABS, POLYOLEFIN 4A1015G01 1 1 1 1 -
TRUSS HEAD SCREW 4X12, SS 7C32-0412 3 3 3 3 -
15 LOUVER (B) ABS 103121-05 1 1 1 1 1
16 TAPPING SCREW (BLACK) STEEL, 4X8 433954-01 2 2 2 2 2
17 AIR FILTER (B) ABS 208283G03 1 1 1 1 1
18 BUSHING SR-30-1 420472-03 1 1 1 1 1
19 WIRE SADDLE VWS4238-C 4A0338-02 2 2 2 2 2
20 THUMBSCREW SS, ABS 415949G04 2 2 2 2 2
21 LOUVER (C) ABS 103122-03 1 1 1 1 1
22 AIR FILTER (C) ABS 208284G01 1 1 1 1 1
23 GASKET L=655 4A0808L02 2 2 2 2 2
24 GASKET L=190 4A0808L02 1 1 1 1 1
25 THERMOSTAT EXTENSION BRACKET - 4A1722-01 1 1

10
HA
KML-400MWE A. ICE CUBER ASSEMBLY G-0, H-1, H-2, H-3

11
HA
KML-400MWE A. ICE CUBER ASSEMBLY H-4, J00466M-J00615B

12
HA
KML-400MWE A. ICE CUBER ASSEMBLY J00616C--

13
HA
MODEL: KML-400MWE TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER G-0
H-1
H-2 H-3 H-4
J00466M-
J00615B
J00616C-
B REFRIGERATION CIRCUIT - 2A0719A01 1 1 1 -
- 1A0387A01 1 1
C WATER CIRCUIT - 2A0692A01 1 1 -
- 2A0692A02 1 1 -
- 1A0438A01 1
D CONTROL BOX ASSEMBLY - 2A0657A02 1 -
- 2A0657A06 1 1 1 1
T2 SCREW 4X8 7P31-0408 3 3 3 3 3
E LABEL LOCATION - 3A0677A01 1 -
- 3A0677A02 1 1 1 -
- 3A1373A01 1
F TOP PANEL ASSEMBLY - 3A0674A01 1 1 1 1 1
G FRONT PANEL ASSEMBLY - 3A0905A01 1 1 1 1 -
- 3A1273A01 1
TRUSS HEAD SCREW 4X8, SS 7C32-0408 2 2 2 2 1
1 EVAPORATOR CASE - 2A0687G01 1 1 1 1 1
2 CONTROL BOX COVER GS 3A0594-01 1 1 1 1 1
T2 SCREW 4X8 7C31-0408 3 3 3 3 3
3 SQUARE WASHER BRASS 433537-02 1 1 1 1 1
4 SCREW - GROUNDING BRASS 433304-02 1 1 1 1 1
5 JUNCTION BOX COVER GS 433410-01 1 1 1 1 1
6 BULB HOLDER PE 328919-01 1 1 1 -
7 SPACER PE 443545-01 1 1 1 1 1
8 THUMBSCREW SS, ABS 415949G03 2 2 2 2 2
9 BIN CONTROL COVER GS 3A0664G01 1 1 1 1 1
10 CAPILLARY RING EP RUBBER 425307-01 1 1 1 2 2
11 TOP INSULATION PP 215730G01 1 1 1 1 1

14
HA
MODEL: KML-400MWE TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER G-0
H-1
H-2 H-3 H-4
J00466M-
J00615B
J00616C-
12 FRONT INSULATION PP 2A0664G01 1 1 1 1 1
13 SIDE PANEL (R) SS 2A0649G01 1 1 1 1 -
SS 2A1456G01 1
T2 SCREW 4X8, SS 7P32-0408 1 1 1
14 COVER - MANUAL FILL ABS, POLYOLEFIN 4A1015G01 1 1 1 1 -
TRUSS HEAD SCREW 4X12,SS 7C32-0412 3 3 3 3 3
15 LOUVER (B) ABS 103121-05 1 1 1 1 1
16 TAPPING SCREW (BLACK) STEEL, 4X8 433954-01 2 2 2 2 2
17 BUSHING SR-30-1 420472-03 1 1 1 1 1
18 WIRE SADDLE VWS4238-C 4A0338-02 2 2 2 2 2
19 THUMBSCREW SS, ABS 415949G04 2 2 2 2 2
20 LOUVER (C) ABS 103122-03 1 1 1 1 1
21 GASKET L=655 4A0808L02 2 2 2 2 2
22 GASKET L=190 4A0808L02 1 1 1 1 1
23 THERMOSTAT BRACKET EXTENSION - 4A1722-01 1 1

15
HA
KML-400MAE B. REFRIGERATION CIRCUIT G-0, H-0, H-1, H-2

16
HA
KML-400MAE B. REFRIGERATION CIRCUIT H-3, J-0

17
HA
MODEL: KML-400MAE TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER G-0 H-0 H-1
H-2
H-3 J-0
1 CONDENSER SUPPORT GS 3A0589-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 5 5 5 5 5
2 CONDENSER S-0799 2A0640-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 3 3 3 3 3
3 BARRIER GS 4A0932-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 2 2 2 2 2
4 SHROUD GS 3A0597G01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 5 5 5 5 5
5 COMPRESSOR RSN6-0075-CAA 446521-01 1 1 1 1 1
6 BOLT 8 x 45 437889-01 4 4 4 4 4
7 SPACER 027-0072-02 434404-01 4 4 4 4 4
8 GROMMET 527-0039-04 434403-01 4 4 4 4 4
9 MOTOR PROTECTOR 071-0127-42 446569-01 1 1 1 1 1
10 PROTECTOR HOLDER SS 437379-01 1 1 1 -
SS 4A1248-01 1 1
11 FAN MOTOR BRACKET GS 2A0181-01 1 1 1 1 1
HEX HEAD BOLT W/WASHER (LF) 5X12 7B0130512 4 4 4 4 4
12 FAN MOTOR U90B1,
7190-1031
440911-01 1 1 1 1 1
13 SELF-LOCKING NUT SS 7N21I0832 4 4 4 4 4
14 FAN BLADE AD10CW32 444898-01 1 1 1 1 1
15 DRIER C-0325-S 445007-01 1 1 1 1 1
16 DRIER BRACKET GS 4A0807-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 2 2 2 2 2
17 EXPANSION VALVE HFE-10HHD-2 443305-02 1 1 1 1 1
18 EVAPORATOR ASSEMBLY - 2A0717G01 1 1 1 1 1
T2 SCREW 4X16, SS 7P32-0416 4 4 4 4 4
19 VALVE BODY 70 440352-01 1 1 1 1 1
20 COIL - VALVE ABS-25-1-HD-2 440354-01 1 1 1 1 1
21 BOLT - 440354F01 1 1 1 1 1

18
HA
MODEL: KML-400MAE TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER G-0 H-0 H-1
H-2
H-3 J-0
22 PRESSURE SWITCH ACB-2UB04 433441-05 11111
23 PRESSURE SWITCH BRACKET GS 434938-01 11111
T2 SCREW 4X8 7P31-0408 11111
24 ACCESS VALVE TCJ-2F15-HD 417366-01 22222
25 COPPER TUBE (A) - HIGH SIDE COPPER 4A0986-01 1 1 1 x1
COPPER TUBE (A1) - HIGH SIDE COPPER 4A0986-01 o1 1
26 COPPER TUBE (B) - HIGH SIDE COPPER 4A0987-01 11111
27 COPPER TUBE (C) - HIGH SIDE COPPER 4A0989-01 11111
28 COPPER TUBE (D) - HIGH SIDE COPPER 4A0991-01 11111
29 COPPER TUBE (E) - HIGH SIDE COPPER 3A0628-01 11111
30 STRAINER - 4A0397-01 11111
31 COPPER TUBE (A) - HOT GAS COPPER 4A0994-01 11111
32 COPPER TUBE (B) - HOT GAS COPPER 4A0995-01 11111
33 COPPER TUBE (C) - HOT GAS COPPER 2A0679-01 11111
34 TEE COPPER 431618-01 11111
35 TEE COPPER 436000-08 11111
36 COPPER TUBE (A) - LOW SIDE COPPER 4A0993-01 11111
37 ELBOW COPPER 4A1059-01 11111
38 ELBOW COPPER 417395-03 11111
39 COPPER TUBE - LOW SIDE COPPER 2A0682-01 11111
40 COPPER TUBE (A) - ACCESS VALVE COPPER 4A1009-01 11111
41 COPPER TUBE (B) - ACCESS VALVE COPPER 4A1010-01 11111
42 HOLDER / EXPANSION VALVE - 3/8 SS 3A0107-01 11111
43 CLAMP SS 443461-02 11111
44 EXPANSION VALVE COVER (A) PE FOAM 322621-01 11111
45 EXPANSION VALVE COVER (B) PE FOAM 322621-02 11111
46 THERMISTOR - 429006-03 11111
47 HOLDER - THERMISTOR COPPER 427430-01 11111
48 INSULATION - THERMISTOR (A) PE FOAM 439368-01 11111
49 INSULATION - THERMISTOR (B) PE FOAM 439368-02 11111

19
HA
MODEL: KML-400MAE TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER G-0 H-0 H-1
H-2
H-3 J-0
50 INSULATED RUBBER TUBE EPDM 4A1008G01 11111
51 FRAME (A) GS 2A0645-01 11111
T2 SCREW 4X8 7P31-0408 44444
52 FRAME (B) GS 3A0595-01 11111
T2 SCREW 4X8 7P31-0408 44444
53 CABLE TIE CV-200 7920-0010 14 14 14 14 14
54 LINE VALVE BRACKET GS 438213-01 11111
55 INSULATION TUBE L=110 7762-1030 1 1 1 x1
L=120 7762-1030 o1 x1
L=140 7762-1030 o1
56 INSULATION TUBE L=580 7762-1330 11111
57 INSULATION TUBE L=330 7762-1330 11111
58 INSULATION TUBE L=140 7762-2943 11111
59 INSULATION TUBE L=30 7762-1020 22222
60 TEE COPPER 436000-13 11111
61 TEE COPPER 420041-02 11111
62 EVACUATION TUBE COPPER 4A1212-01 22222
63 COPPER TUBE (D2) - HIGH SIDE COPPER 4A1213-01 11111
64 INSULATION TUBE L=60 7762-2943 11111
65 INSULATION TUBE L=100 7762-1020 2 2

20
HA
KML-400MWE B. REFRIGERATION CIRCUIT G-0, H-1, H-2, H-3