HS Cleaner 2 User manual

The new „HS Cleaner 2“
Operator`s manual
&
working instructions
cleaning
marking
polishing
Referral:
To ensure putting into operation, operation and mainentance of the Cleaner a
Faultless and sure it is recommended to make to the service staff accessible and to
read through before use this operator´s manual well.
Follow the safety instructions!
HS Cleaner
Werner Krauter GmbH
Siemensstraße 2-5
D-73037 Göppingen

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HS Cleaner 2
List of contents
1. Purpose Page 3
2. Saftey instructions Page 3
3. Technical data Page 3
4. Transport instrutions Page 4
5. Putting into operation Page 4
6. Operating mode Page 4
6.1 cleaning Page 4
6.2 marking dark / bright Page 5
6.3 polishing Page 6
6.4 brush cleaning Page 7
7. Safety data Page 7
8. Maintenance Page 7
9. General Page 7
10. Accessoires-/spare parts Page 7
11. safety data sheet Cleanox 2 Page 7
12. EC-conformity instruction Seite 8
Anlage:
Safety data sheet Cleanox 2 Page 9

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1. Purpose:
The device may exclusively to the cleaning of very alloyed steels as well as metal
surfaces mark electrically more leadingly used be.
2. Sicherheitshinweise:
Wearing protective clothing, acid-resistant protective gloves and safety goggles when
work with the device. Working only in rooms ventilated well.
Avoid eye contact absolutely, injury danger!
If Electrolyte liquid should reach the eyes nevertheless, with a lot of water at least 15
min. rinse out for a long time, immediately go to doctor!
Cleaning at skin and cloth contact with a lot of water.
3. Technical data:
Line voltage 230 V, 50 Hz
Protection primary Feinsicherung 5 x 20 mm, 5 A träge
Protection secondary Schutzschalter ETA 25 A
Nominal power 260 VA
Output stream 0 –18,5 A bei 100 % ED
Highest secondary voltage AC –14 V / DC 18 V
Enclosure rating IP 21
Measures L x W x H 300 x 120 x 270 mm or
260 x 220 x 220 mm
Weight ca. 5,8 kg
The device is allowed to carry the „S-sign“:
Working suitably for it in narrow rooms with endangering specially for a
Special safety.
Producer:
HS Cleaner
Werner Krauter GmbH
Siemensstraße 2-5
D-73037 Göppingen

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4. Transport instruction:
All containers have to be locked well!
Umgebungstemperatur +5° bis + 40° C
Max. rel. Air humidity 95 %, Use only in interiors.
The built-in electrical parts have to be protected from an immediate wetness
influence.
5. Putting into operation:
Importing connection lines into the equipment sockets by easily pushing at the plug
red and black color identically.
Attaching hand stamps to the black cable with graphite electrode.
Current stick red connect with workpiece.
Put stamps down always isolatedly!
Plugging enclosed mains power line in at the back and putting switches on "on".
If the light-emitting diode shines at the front, the device is operational
6. Operating mode:
cleaning:
Putting over stamps and fastening with rubber ring yellow, in front of
moistened Keflar long time felt on both sides.
Dipping stamps into the wide neck container filled with "Cleanox 2".
Putting performance regulators on "norm" and switch on "cleaning".
Under an easy pressure the welded seam by slow in front of-and clean
forward movements backward.
Put stamps always isolated down (f.e. in the wide neck
container)!
Rinsing off cleaned seam with water.
Stamp and felt should be washed with water after finishing the work.

5
Marking dark / bright
The “marking electrolyte universal" (not contained into accessory
suitcases)! is used for marking on metal and high-grade steel surfaces.
While doing this choose phase "marking".
The „marking electrolyte ”bright“ (-not contained into accessory
suitcase!-) is for marking bright on metal and high grade steel surfaces.
While doing this choose phase ”polishing“.
aluminium- und yellow chromated surfaces can be marked bright only. For
this purpose you have to use the “marking electrolyte universal” and
choose the phase polishing (*).
Approach:
Putting stencil on workpiece cleaned well and fixing perhaps with
adhesive tape.
Attaching marking felt to the stamp and moistening this well.
Put performance regulator on „norm“ and switch on „marking“ (-
marking dark-) or switch on phase polishing for marking bright.
Stroking under an easy pressure over stencil slowly with a
moistened stamp 2 until 3 times.
After marking put the stamps down always isolated!
Cleaning stamps and felt after the end of the marking stencil with
water thoroughly
With chafed through felt the protective switch could release
20 Amp.
Remedy: Replacing felt and pressing in circuit breakers again:
Area of application „marking electrolyte universal and bright“:
steel 10-14 V alternating current 2-3 sec. or rather. 2-3 x overline
high grade steel (V2A etc.) 9-14 V alternating current2-3 sec. or rather. 2-3 x overline
high alloy steel 12 V alternating current time of signing has to be reduced
( or else bright)
aluminium * 12 V co current flow ca. 2 sec., depending on alloying,
overline

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Brass / Copper 12 V alternating current 1-2 sec. or rather 1-2 x times overline
Rinsed off, dried and after this wash
with an easily moistened cloth.
yellow chromated 18 V co current flow 2-3 sec or rather 2-3 x overline.
Surfaces *
Chrome layers 12 V alternating current perhaps extend signing time a little
Nickel layers 12 V alternating current 2-3 sec. or rather 2-3 x overline
Zinc 12-14 V alternating current 1-4 sec. or rather 1-4 x overline
Generally applies to iron-bearing steels:
As soon as the signing picture gets sheer (whitish), too much current runs.
Shortening current/tension down rules, possible signing time
polishing:
„Put switch on DC „polishing“.
Clean badly soiled welded seems before polishing with “cleanox 2”.
yellow to middle tempering tarnishes on sharpened and polished metals can be
polished and cleaned in one operation with superpolish (-not contained into
accessory suitcase!-)
Please comply the following points while polishing:
Use superpolish (-not contained into accessory suitcase!-)
Use glass silk tape fiber glass (- not contained into accessory suitcase!),
if possible, 38mm x 2,8 mm x 7 m long.
Turn rotation switch left to the minus sign (-).
Pushing the stamp with felt on the material for some sec..
Polishing after that with slow movements.
Perhaps change rotation switch to optimize polishing.
Rinse off polished seem with water.
Stamp and felt should be washed with water after finishing the work.
Turn the switch back on cleaning after finishing work.
Put stamps always isolated down (f.e. in the wide neck container)!
6.4 cleaning with brushes.
on the ac cleaning put the governor in the position –
to optimizing, assimilate the governor continuously adjustable
the brushes ca be use with all elektrolyt
after used clean the brushes thoroughly with fresh, clear water

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7. Safety data:
Cleanox 2 is "corrosive" and with that it has no obligation duties.
It is suitable for the remove of easy and strong oxide films.
Further information see under 11. Safety data Cleanox 2.
8. Maintenance:
The device is maintenance-free.
An annual check by an electric qualified employee to VDE 0701-0544
is recommended.
9. General:
The special characteristics for cleaning and marking are reached by an
exclusively for these tasks developed automatic control.
If the diode on the front of the device doesn't shine, please check the
connection.
The equipment fuse can if necessary "fine protection 5 x 20 mm 5 ares
sluggish" be exchanged by opening the lid at the on / off button
(device rear).
10. accessories / spare parts:
The accessories-/ spare part list is integrated and can be taken from
our price list.
11. Safety data sheet Cleanox 2:
Enclose you´ll receive the safety data sheet Elektrolyt Cleanox 2.

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12. EC-conformity explanation:
Description of the machine: metal cleaning and polishing
Machine type: HS-Cleaner 2
In the execution brought about to circulation by us the machine meets the
requirements of following guidelines in her conception:
EC-low voltage guideline 73/23/EWG changed by 93/68/EWG
EC- guideline over electromagnetic compatibility 96/336/EWG
Applied norms:
EN 55011, EN 61000 6 –2, EN 61000 3 –2, EN 61000 3 –3
Im Falle von unbefugten Veränderungen, unsachgemäßen Reparaturen oder
Umbauten, die nicht ausdrücklich vom Hersteller autorisiert sind, verliert diese
Erklärung ihre Gültigkeit.
HS Cleaner
Werner Krauter GmbH
Siemensstraße 2-5
D-73037 Göppingen

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CLEANOX 2
Safety data sheet
According to 91/155/EWG
Page 1 of 4
reworked: 24.01.2018
1. Substance/preparation- and company name.
Details on the product
name: Cleanox 2
supplier: HS-Cleaner Werner Krauter GmbH,
Siemensstraße 2–5, D-73037 Göppingen
telephone: 07161 / 9383-123, Telefax 07161 / 9383-1355
emergency information: see above
2. composition/details on components.
Chemical characterisation:
Watery preparation from weak acidic components
and auxiliary materials.
Dangerous content substances:
CAS-Nr: 7664-38-2 description Wt-% classification
CAS-Nr. 7664-93-9mineral acid 1 - 11 C R34-35
3. Possible dangers of the preparation.
Hazard description: corrosive
Special explanation of dangers:
For human and environment Irritates the eyes and the skin
Water endangering class: 1
Corrosiveness to metal: H290
Indentifikation (< 125ml)
(67/548/EWG or 1999/45/EG)
4. First-Aid measures
General explanation: change dirty clothes
After skin contact: rinsing off with water and soap
After eye contact: Washing eyes with water for long time
thoroughly.
After swallowing: Not causing any vomiting.
consult a doctor immediately

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CLEANOX 2
Safety data sheet
According to 91/155/EWG
Page 2 of 4 reworked: 24.01.2018
5. Fire-fighting measures
Suitable deleting means.: the product is not flammable
For safety reasons
Unsuitable deleting means: full jet of water
Endangering specially by the substance, its waste products of combustion or arising
gasses: may built up S02, H2S
Special protective equipment: Carrying air recycling dependent
breathing apparatus.
Special dangers: At contact with metals can form hydrogen gas
(danger of explosion!)
6. Accidental release measures
Person drawee precautions.:
Keep unprotected persons away
Wear protective clothing
Environmental precautions: Not letting electrolyte reach the sewage system,
waters and soil.
Method of cleaning up/admission.:
Soak up with innered absorbent material
Disposing of contaminated material duly.
7. Handling
Indications for secure dealing.:
Wear protective clothing
Avoid the formation of aerosols
Indications for the fire and explosion protection:
No special measures required
Storage: Keeping containers locked thick at room
temperature and store it at a place that is ventilated
well and dryly.
Acid-resistantly floor, don´t use metal containers.
Further details: Offering protection against frost

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CLEANOX 2
Safety data sheet
According to 91/155/EWG
Page 3 of 4 reworked: 24.01.2018
8. Exposure controls and personal protection
Technical protection measures: See point 7
Personal protection equipment:
General protection and hygiene explanations:
Avoid direct eye contact, do not eat, drink or smoke during the work
Before the breaks and after finishing work wash your hands.
Respiratory protection: At aerosol formation
Hand protection: Impermeable protective gloves
Eye protection: Safety goggles
Body protection: Adequate working clothes/
protective clothing.
9. physical and chemical atributes
Form: liquid
Colour: physically colourless, clear till pale yellow
Aroma: Aromaless
Flaming point: not appointed
Density: at 20° C 1,072 g/cm³
Solubility into water.: soluble
Boiling point: 158° C
Steam pressure at 20° C 0,22 mbar
PH-value at 20° C weak acidic
10. Stability and reactivity
to avoiding conditiones: avoid strong warming
to avoiding substances: metals, alkalis, metal oxides
Dangerous products of decomposition: No decomposition at application as
agreed.
Further details:In compatible with
iron-bearing connections steel,
aluminum and its connections.

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CLEANOX 2
Safety data sheet
According to 91/155/EWG
Page 4 of 4 reworked: 24.01.2018
11. Details on toxicologie
Irritancies to skin and eyes.
12. Details on ecology
Water endangering class: 1(self-classification)
Not letting condensed extract reach the sewage system, waters and soil.
13. Details on disposal
Product recommendation:
Not letting it reach the sewage system
Disposing not together with domestic garbage
Disposing normally after neutralization on /(pH) 7.
Disposal key: Waste no. 060106 not halogenous organic acids.
14. Details on transport
No obligation duties according to the transport Regulation
Not listed
UN- Number: 3264
class: 8
Packaging group: III
Tunnel restriction code: E
ADN-not relevant
IATA = lookADR/RID
15. Regulations
Identification according to the hazardous materials ordinance: corrosive
Besondere Kennzeichnung: No obligation duties on preparation
Water endangering class: 1 (self-classification)
R-sentences: corrosive
VBF: Not listed
16. Other details
The details in this safety data sheet are based on today's stand of our knowledge and serve
to describe the product with regard to the safety precautions to be taken.
They don't represent any assurance of product qualities, however, and don't give reasons
for any contractual facts of the case.