Huawei UPS5000-E Series User manual

UPS5000-E-(400 kVA-600 kVA)
User Manual (60 kVA Power
Modules)
Issue 09
Date 2023-07-10
HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.

Copyright © Huawei Digital Power Technologies Co., Ltd. 2023. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Digital Power Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are the property of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei
Digital Power Technologies Co., Ltd. and the customer. All or part of the products, services and features
described in this document may not be within the purchase scope or the usage scope. Unless otherwise
specied in the contract, all statements, information, and recommendations in this document are
provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every eort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Digital Power Technologies Co., Ltd.
Address: Huawei Digital Power Antuoshan Headquarters
Futian, Shenzhen 518043
People's Republic of China
Website: https://digitalpower.huawei.com
Issue 09 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd. i

About This Document
Purpose
This document describes the UPS5000-E in terms of its features, performance
specications, working principles, appearance as well as instructions for
installation, and operation and maintenance (O&M). UPS is short for
uninterruptible power system.
Intended Audience
This document is intended for:
● Technical support engineers
● Hardware installation engineers
● Commissioning engineers
● Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are dened as follows.
Symbol Description
Indicates a hazard with a high level of risk which, if not
avoided, will result in death or serious injury.
Indicates a hazard with a medium level of risk which, if
not avoided, could result in death or serious injury.
Indicates a hazard with a low level of risk which, if not
avoided, could result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.
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Symbol Description
Supplements the important information in the main text.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.
Change History
Issue Date Description
09 2023-07-10 Updated 3.1.4 SPD.
Updated 1.2.2 Battery Safety.
Updated 9 Technical Specications.
08 2022-12-30 Updated the description about initial startup.
07 2022-06-20 Moved the MDU description to the UPS5000-E
Monitoring Module User Manual .
06 2021-07-09 Updated some MDU screenshots.
05 2019-12-24 Added descriptions about the SNMP in the site
conguration section.
04 2019-08-16 Updated the recommended power cables.
03 2019-02-27 Improved descriptions about the USB port.
02 2022-05-12 Updated some MDU screenshots.
01 2018-08-15 This issue is the rst ocial release.
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Contents
About This Document................................................................................................................ ii
1 Safety Information.................................................................................................................. 1
1.1 Personal Safety.........................................................................................................................................................................2
1.2 Equipment Safety.................................................................................................................................................................... 4
1.2.1 UPS Safety.............................................................................................................................................................................. 4
1.2.2 Battery Safety........................................................................................................................................................................ 5
1.3 Electrical Safety..................................................................................................................................................................... 11
1.4 Environmental Requirements........................................................................................................................................... 15
1.5 Mechanical Safety.................................................................................................................................................................17
2 Product Overview..................................................................................................................23
2.1 Model Description................................................................................................................................................................ 23
2.2 Working Principle..................................................................................................................................................................24
2.2.1 Conceptual Diagram.........................................................................................................................................................24
2.2.2 Working Modes.................................................................................................................................................................. 25
2.2.2.1 Normal Mode.................................................................................................................................................................. 25
2.2.2.2 Bypass Mode.................................................................................................................................................................... 26
2.2.2.3 Battery Mode................................................................................................................................................................... 27
2.2.2.4 Maintenance Bypass Mode.........................................................................................................................................28
2.2.2.5 ECO Mode......................................................................................................................................................................... 29
2.3 Product Introduction............................................................................................................................................................ 30
2.3.1 Appearance.......................................................................................................................................................................... 31
2.3.2 Product Structure............................................................................................................................................................... 33
2.3.3 Power Module.................................................................................................................................................................... 38
2.3.4 Bypass Module................................................................................................................................................................... 40
2.3.5 Control Module.................................................................................................................................................................. 42
2.3.5.1 Overview........................................................................................................................................................................... 42
2.3.5.2 ECM..................................................................................................................................................................................... 43
2.3.5.3 Dry contact card............................................................................................................................................................. 45
2.3.5.4 Monitoring Interface Card.......................................................................................................................................... 48
2.3.6 MDU....................................................................................................................................................................................... 52
2.3.6.1 MDU (with a Flat LCD)................................................................................................................................................ 53
2.3.6.2 MDU (with an Indented LCD)....................................................................................................................................55
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2.4 Typical Congurations......................................................................................................................................................... 56
2.4.1 Single UPS............................................................................................................................................................................ 57
2.4.2 Parallel System................................................................................................................................................................... 57
2.4.3 Dual-Bus System................................................................................................................................................................ 58
2.5 Optional Components......................................................................................................................................................... 58
3 Installation..............................................................................................................................60
3.1 Installation Preparations.................................................................................................................................................... 60
3.1.1 Site.......................................................................................................................................................................................... 60
3.1.1.1 UPS Dimensions............................................................................................................................................................. 60
3.1.1.2 Installation Environment............................................................................................................................................. 61
3.1.1.3 Clearances......................................................................................................................................................................... 61
3.1.2 Tools....................................................................................................................................................................................... 62
3.1.3 Preparing Power Cables.................................................................................................................................................. 66
3.1.4 SPD......................................................................................................................................................................................... 70
3.1.5 Transportation, Unpacking, and Checking................................................................................................................ 71
3.2 Single UPS Installation........................................................................................................................................................ 72
3.2.1 Installing a UPS.................................................................................................................................................................. 72
3.2.1.1 Installation on the Floor.............................................................................................................................................. 72
3.2.1.2 Installation on Channel Steel.....................................................................................................................................75
3.2.2 Installing Batteries............................................................................................................................................................ 77
3.2.3 Installing Optional Components.................................................................................................................................. 77
3.2.3.1 Installing an IP21 Component................................................................................................................................... 77
3.2.3.2 Installing a 4G Module or Network Cable............................................................................................................ 78
3.2.3.3 Installing T/H Sensors and Cables............................................................................................................................81
3.2.4 Cable Routing Requirements......................................................................................................................................... 82
3.2.5 Routing Cables................................................................................................................................................................... 83
3.2.5.1 Top Cable Routing......................................................................................................................................................... 83
3.2.5.2 Bottom Cable Routing.................................................................................................................................................. 94
3.2.6 Connecting a Remote EPO Switch............................................................................................................................ 102
3.2.7 TN-C System Application............................................................................................................................................. 103
3.3 Parallel System Installation.............................................................................................................................................103
3.3.1 Connecting Power Cables.............................................................................................................................................104
3.3.2 Connecting Signal Cables............................................................................................................................................. 107
3.4 Verifying the Installation................................................................................................................................................. 109
3.5 Sealing Cabinets..................................................................................................................................................................113
4 Single UPS Commissioning............................................................................................... 115
4.1 Powering On and Starting the UPS..............................................................................................................................115
4.1.1 Power-On........................................................................................................................................................................... 115
4.1.2 Initial Startup....................................................................................................................................................................116
4.1.3 Setting Parameters for Optional Components..................................................................................................... 118
4.1.3.1 iManager-M Service Access......................................................................................................................................118
4.1.3.2 Setting BCB Parameters.............................................................................................................................................121
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4.1.3.3 Setting the T/H Sensor.............................................................................................................................................. 121
4.1.3.4 Setting Parameters for the Backfeed Protection Card.................................................................................... 123
4.1.3.5 (Optional) Setting Parameters for the BCB Box............................................................................................... 124
4.1.4 Setting Working Modes................................................................................................................................................ 124
4.1.4.1 Setting the ECO Mode............................................................................................................................................... 124
4.1.4.2 Setting Hibernation Mode........................................................................................................................................ 126
4.1.5 Starting the Inverter.......................................................................................................................................................128
4.1.6 Powering On Loads........................................................................................................................................................ 129
4.2 Shutting Down and Powering O the UPS............................................................................................................... 129
5 Parallel System Commissioning.......................................................................................131
5.1 Conguring ECM Communication Jumpers...............................................................................................................131
5.2 Starting a Parallel System............................................................................................................................................... 133
5.3 Shutting Down and Powering O a Parallel System............................................................................................. 137
5.4 Performing EPO...................................................................................................................................................................138
5.5 Commissioning a Dual-Bus System..............................................................................................................................138
6 Routine Maintenance.........................................................................................................141
6.1 UPS Maintenance............................................................................................................................................................... 141
6.2 Lead-Acid Battery Maintenance.................................................................................................................................... 146
6.3 Testing Batteries..................................................................................................................................................................151
6.3.1 Forced Equalized Charging Test................................................................................................................................. 151
6.3.2 Shallow Discharge Test................................................................................................................................................. 152
6.3.3 Capacity Test..................................................................................................................................................................... 154
6.3.4 Test Data Download...................................................................................................................................................... 155
7 Troubleshooting...................................................................................................................156
8 FAQ......................................................................................................................................... 159
8.1 Starting the UPS in Battery Mode................................................................................................................................ 159
8.2 Transferring to Maintenance Bypass Mode............................................................................................................... 159
8.3 Transferring from Maintenance Bypass Mode to Normal Mode....................................................................... 160
8.4 Performing EPO...................................................................................................................................................................161
8.5 Clearing the EPO State..................................................................................................................................................... 161
8.6 Exporting Data.................................................................................................................................................................... 162
8.7 Obtaining Active Alarm Details..................................................................................................................................... 163
8.8 Spare Parts Authorization................................................................................................................................................163
9 Technical Specications.....................................................................................................164
9.1 Physical Specications...................................................................................................................................................... 164
9.2 Internal Switch Specications........................................................................................................................................ 164
9.3 Environmental Specications......................................................................................................................................... 165
9.4 Safety and EMC...................................................................................................................................................................166
9.5 Mains Input Electrical Specications........................................................................................................................... 167
9.6 Bypass Input Electrical Specications.......................................................................................................................... 167
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9.7 Battery Electrical Specications.....................................................................................................................................168
9.8 Output Electrical Specications..................................................................................................................................... 169
9.9 System Electrical Specications..................................................................................................................................... 170
A Acronyms and Abbreviations........................................................................................... 171
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1 Safety Information
Statement
Before transporting, storing, installing, operating, using, and/or maintaining
the equipment, read this document, strictly follow the instructions provided
herein, and follow all the safety instructions on the equipment and in this
document. In this document, "equipment" refers to the products, software,
components, spare parts, and/or services related to this document; "the Company"
refers to the manufacturer (producer), seller, and/or service provider of the
equipment; "you" refers to the entity that transports, stores, installs, operates,
uses, and/or maintains the equipment.
The Danger, Warning, Caution, and Notice statements described in this
document do not cover all the safety precautions. You also need to comply with
relevant international, national, or regional standards and industry practices. The
Company shall not be liable for any consequences that may arise due to
violations of safety requirements or safety standards concerning the design,
production, and usage of the equipment.
The equipment shall be used in an environment that meets the design
specications. Otherwise, the equipment may be faulty, malfunctioning, or
damaged, which is not covered under the warranty. The Company shall not be
liable for any property loss, personal injury, or even death caused thereby.
Comply with applicable laws, regulations, standards, and specications during
transportation, storage, installation, operation, use, and maintenance.
Do not perform reverse engineering, decompilation, disassembly, adaptation,
implantation, or other derivative operations on the equipment software. Do not
study the internal implementation logic of the equipment, obtain the source code
of the equipment software, violate intellectual property rights, or disclose any of
the performance test results of the equipment software.
The Company shall not be liable for any of the following circumstances or
their consequences:
● Equipment damage due to force majeure such as earthquakes, oods,
volcanic eruptions, debris ows, lightning strikes, res, wars, armed conicts,
typhoons, hurricanes, tornadoes, and extreme weather conditions
● Operation beyond the conditions specied in this document
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● Installation or use in environments that do not comply with international,
national, or regional standards
● Installation or use by unqualied personnel
● Failure to follow the operation instructions and safety precautions on the
product and in the document
● Unauthorized modications to the product or software code or removal of the
product
● Damage caused during transportation by you or a third party authorized by
you
● Storage conditions that do not meet the requirements specied in the product
document
● Failure to comply with local laws, regulations, or related standards due to the
materials and tools prepared by you
● Damage caused by your or a third party's negligence, intentional breach,
gross negligence, or improper operations or damage not caused by the
Company
1.1 Personal Safety
D ANGER
Do not work with power on during installation. Do not install or remove a cable
with power on. Transient contact between the core of the cable and the conductor
will generate electric arcs or sparks, which may cause a re or personal injury.
D ANGER
Non-standard and improper operations on the energized equipment may cause
re or electric shocks, resulting in property damage, personal injury, or even death.
D ANGER
Before operations, remove conductive objects such as watches, bracelets, bangles,
rings, and necklaces to prevent electric shocks.
D ANGER
During operations, use dedicated insulated tools to prevent electric shocks or short
circuits. The insulation and voltage resistance must comply with local laws,
regulations, standards, and specications.
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WARNING
During operations, wear personal protective equipment such as protective
clothing, insulated shoes, goggles, safety helmets, and insulated gloves.
Figure 1-1 Personal protective equipment
General Requirements
● Do not stop protective devices. Pay attention to the warnings, cautions, and
related precautionary measures in this document and on the equipment.
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● Do not power on the equipment before it is installed or conrmed by
professionals.
● Do not touch the power supply equipment directly or with conductors such as
damp objects. Before touching any conductor surface or terminal, measure
the voltage at the contact point to ensure that there is no risk of electric
shock.
● Do not touch a running fan with your hands, components, screws, tools, or
boards. Otherwise, personal injury or equipment damage may occur.
● In the case of a re, immediately leave the building or the equipment area
and activate the re alarm or call emergency services. Do not enter the
aected building or equipment area under any circumstances.
Personnel Requirements
● Only professionals and trained personnel are allowed to operate the
equipment.
– Professionals: personnel who are familiar with the working principles and
structure of the equipment, trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
– Trained personnel: personnel who are trained in technology and safety,
have required experience, are aware of possible hazards on themselves in
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certain operations, and are able to take protective measures to minimize
the hazards on themselves and other people
● Personnel who plan to install or maintain the equipment must receive
adequate training, be able to correctly perform all operations, and understand
all necessary safety precautions and local relevant standards.
● Only qualied professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualied professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will perform special tasks such as electrical operations,
working at heights, and operations of special equipment must possess the
required local qualications.
● Only authorized professionals are allowed to replace the equipment or
components (including software).
● Only personnel who need to work on the equipment are allowed to access
the equipment.
1.2 Equipment Safety
1.2.1 UPS Safety
General Requirements
NO TICE
This is a category C3 UPS product for commercial and industrial application in the
second environment − installation restrictions or additional measures may be
needed to prevent disturbances.
● The UPS is used for commercial and industrial purposes only. It cannot be
used as a power supply for life support devices.
● For power supply systems that are critical to signicant economic interests or
public order, such as the national computing center, emergency command
center, railway signal system and control center, civil aviation and air trac
control center, airport command center, nancial clearing center, and
transaction center, the Tier 4 or 3 power architecture specied in TIA-942
must be used. That is, two power supplies must be used to supply power to
loads.
● The UPS operating environment must meet the requirements for the climate
indicator, mechanically active substance indicator, and chemically active
substance indicator specied by ETSI EN 300 019-1 class 3.6.
● The UPS shall not be located in non-conned environments within 0–3.7 km
away from the ocean or indoor or semi-indoor environments where the
temperature and humidity are not controllable, such as shelters, civil houses,
garages, corridors, and direct ventilation cabinets near the ocean; or houses
with only roofs, railway station platforms, gymnasiums, and aquariums.
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● It is recommended that the UPS be powered on as soon as possible after it is
unpacked.
● The UPS can be used to serve resistive-capacitive loads, resistive loads, and
micro-inductive loads. It is recommended that the UPS not be used for pure
capacitive loads, pure inductive loads, or half-wave rectication loads. The
UPS does not apply to regeneration loads.
● The UPS can be congured with a backfeed protection dry contact to work
with an external automatic circuit breaker, preventing the voltage from
owing back to input terminals over static bypass circuits. If the installation
and maintenance personnel do not need backfeed protection, attach labels on
external mains and bypass input switches, informing that the UPS is
connected to a backfeed protection card. Disconnect the backfeed protection
card from the UPS before operating the UPS.
● The upstream power distribution of the UPS must meet the requirements of
protection against electric shock specied in IEC 60364-4-41.
● A circuit breaker equipped with a residual current device (RCD) is not
recommended.
● If the root mean square (RMS) of a phase voltage of the utility power exceeds
320 V AC, the UPS may be damaged.
● To ensure power supply to loads during UPS upgrade, set the output to
maintenance bypass mode. To avoid power failure or load damage, ensure
that the bypass input is within the specied power supply range.
● Exercise caution when manually shutting down the UPS inverter for
transferring to bypass mode, or when adjusting the UPS output voltage level
or output frequency. Doing so may aect the power supply to equipment.
1.2.2 Battery Safety
D ANGER
Do not connect the positive and negative poles of a battery or battery string
together. Otherwise, the battery may be short-circuited. Battery short circuits can
generate high instantaneous current and releases a large amount of energy, which
may cause battery leakage, smoke, ammable gas release, thermal runaway, re,
or explosion. To avoid battery short circuits, do not maintain batteries with power
on.
D ANGER
Do not expose batteries at high temperatures or around heat sources, such as
scorching sunlight, re sources, transformers, and heaters. Battery overheating
may cause leakage, smoke, ammable gas release, thermal runaway, re, or
explosion.
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D ANGER
Protect batteries from mechanical vibration, falling, collision, punctures, and
strong impact. Otherwise, the batteries may be damaged or catch re.
D ANGER
To avoid leakage, smoke, ammable gas release, thermal runaway, re, or
explosion, do not disassemble, alter, or damage batteries, for example, insert
sundries into batteries, squeeze batteries, or immerse batteries in water or other
liquids.
D ANGER
There is a risk of re or explosion if the model of the battery in use or used for
replacement is incorrect. Use a battery of the model recommended by the
manufacturer.
D ANGER
Battery electrolyte is toxic and volatile. Do not get contact with leaked liquids or
inhale gases in the case of battery leakage or odor. In such cases, stay away from
the battery and contact professionals immediately. Professionals shall wear safety
goggles, rubber gloves, gas masks, and protective clothing, power o the
equipment, remove the battery, and contact technical engineers.
D ANGER
The gas generated by a burning battery may irritate your eyes, skin, and throat.
Take protective measures promptly.
WARNING
Install batteries in a dry area. Do not install them below areas prone to water
leakage, such as air conditioner vents, ventilation vents, feeder windows of the
equipment room, or water pipes. Ensure that no liquid enters the equipment to
prevent faults or short circuits.
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WARNING
Before installing and commissioning batteries, prepare re extinguishing facilities,
such as re ghting sands and carbon dioxide re extinguishers, according to
construction standards and regulations. Before putting the battery room into
operation, ensure that it is equipped with a re extinguishing system that
complies with local laws and regulations, has been constructed and commissioned,
and can work in automatic and manual control modes.
WARNING
Before unpacking, storage, and transportation, ensure that the packing cases are
intact and correctly placed according to the labels on the packing cases. Do not
place a battery upside down or vertically, lay it on one side, or tilt it. Stack the
batteries according to the stacking requirements on the packing cases. Ensure that
the batteries do not fall or get damaged. Otherwise, they will need to be scrapped.
WARNING
After unpacking batteries, place them in the required direction. Do not place a
battery upside down or vertically, lay it on one side, tilt it, or stack it. Ensure that
the batteries do not fall or get damaged. Otherwise, they will need to be scrapped.
WARNING
Tighten the screws on copper bars or cables to the torque specied in this
document. Periodically conrm whether the screws are tightened, check for rust,
corrosion, or other foreign objects, and clean them up if any. Loose screw
connections will result in excessive voltage drops and batteries may catch re
when the current is high.
WARNING
After batteries are discharged, charge them in time to avoid damage due to
overdischarge.
WARNING
If the electrolyte leaks, absorb and neutralize the electrolyte immediately. Exercise
caution when moving or handling a lead-acid battery with electrolyte leakage to
avoid electrolyte hazards.
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WARNING
Lead-acid batteries in use emit ammable gas. Ensure that batteries are installed
in a well-ventilated area and reproof measures are taken.
WARNING
Do not use unsealed lead-acid batteries.
Statement
The Company shall not be liable for any damage or other consequences to
the batteries it provides due to the following reasons:
● Batteries are damaged due to force majeure such as earthquakes, oods,
volcanic eruptions, debris ows, lightning strikes, res, wars, armed conicts,
typhoons, hurricanes, tornadoes, and extreme weather conditions.
● Batteries are damaged because the onsite equipment operating environment
or external power parameters do not meet the environment requirements for
normal operation, for example, the actual operating temperature of batteries
is too high or too low, or the power grid is unstable and experiences outages
frequently.
● Batteries are damaged, fall, leak, or crack due to improper operations or
incorrect connection.
● After being installed and connected to the system, the batteries are not
powered on in time due to your reasons, which causes damage to the
batteries due to overdischarge.
● Batteries are damaged because they are not accepted in time due to your
reasons.
● You set battery operating parameters incorrectly.
● You use batteries of dierent types together, causing acceleration of capacity
attenuation. For example, you use our batteries together with batteries of
other vendors or with batteries of dierent rated capacity.
● You maintain batteries improperly, causing frequent overdischarge; you
expand the load capacity without notifying us; or you have not fully charged
the batteries for a long time.
● You do not perform battery maintenance based on the operation guide, such
as failure to check battery terminals regularly.
● Batteries are damaged because you do not store them in accordance with
storage requirements (for example, in an environment that is damp or prone
to rain).
● Batteries are not charged as required during storage due to your reasons,
resulting in capacity loss or other irreversible damages to the batteries.
● Batteries are damaged due to your or a third party's reasons, for example,
relocating or reinstalling the batteries without complying with the Company's
requirements.
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● You change the battery use scenarios without notifying the Company.
● You connect extra loads to the batteries.
● The battery storage period has exceeded the upper limit.
● The battery warranty period has expired.
General Requirements
NO TICE
This is a category C3 battery product for commercial and industrial application in
the second environment − installation restrictions or additional measures may be
needed to prevent disturbances.
NO TICE
To ensure battery safety and battery management accuracy, use batteries provided
by the Company. The Company is not responsible for any battery faults caused by
batteries not provided by it.
● Before installing, operating, and maintaining batteries, read the battery
manufacturer's instructions and comply with their requirements. The safety
precautions specied in this document are highly important and require
special attention. For additional safety precautions, see the instructions
provided by the battery manufacturer.
● Use batteries within the specied temperature range. When the ambient
temperature of the batteries is lower than the allowed range, do not charge
the batteries to prevent internal short circuits caused during low-temperature
charging.
● Do not reversely connect the positive and negative battery terminals.
Otherwise, a battery alarm will be generated and batteries may be damaged.
● Before unpacking batteries, check whether the packaging is intact. Do not use
batteries with damaged packaging. If any damage is found, notify the carrier
and manufacturer immediately.
● In an indoor scenario, you are advised to power on a battery within seven
days after unpacking. If the battery cannot be powered on in time, put it in
the original packing case and place it in a dry indoor environment without
corrosive gas.
● Do not use a damaged battery (such as damage caused when a battery is
dropped, bumped, bulged, or dented on the enclosure), because the damage
may cause electrolyte leakage or ammable gas release. In the case of
electrolyte leakage or structural deformation, contact the installer or
professional O&M personnel immediately to remove or replace the battery.
Do not store the damaged battery near other devices or ammable materials
and keep it away from non-professionals.
● Before working on a battery, ensure that there is no irritant or scorched smell
around the battery.
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● When installing batteries, do not place installation tools, metal parts, or
sundries on the batteries. After the installation is complete, clean up the
objects on the batteries and the surrounding area.
● If a battery is accidentally exposed to water, do not install it. Move it to a safe
place for isolation and contact technical engineers in a timely manner.
● Check whether the positive and negative battery terminals are grounded
unexpectedly. If so, disconnect the battery terminals from the ground.
● Do not perform welding or grinding work around batteries to prevent re
caused by electric sparks or arcs.
● If batteries are left unused for a long period of time, store and charge them
according to the battery requirements.
● Do not charge or discharge batteries by using a device that does not comply
with local laws and regulations.
● Keep the battery loop disconnected during installation and maintenance.
● Monitor damaged batteries during storage for signs of smoke, ame,
electrolyte leakage, or heat.
● If a battery is faulty, its surface temperature may be high. Do not touch the
battery to avoid scalds.
Short-Circuit Protection
● When installing and maintaining batteries, wrap the exposed cable terminals
on the batteries with insulation tape.
● Avoid foreign objects (such as conductive objects, screws, and liquids) from
entering a battery, as this may cause short circuits.
Leakage Handling
NO TICE
Electrolyte overow may damage the equipment. It will corrode metal parts and
boards, and ultimately damage the boards.
Electrolyte is corrosive and can cause irritation and chemical burns. If you come
into direct contact with the battery electrolyte, do as follows:
● Inhalation: Evacuate from contaminated areas, get fresh air immediately, and
seek immediate medical attention.
● Eye contact: Immediately wash your eyes with water for at least 15 minutes,
do not rub your eyes, and seek immediate medical attention.
● Skin contact: Wash the aected areas immediately with soap and water and
seek immediate medical attention.
● Intake: Seek immediate medical attention.
Special requirements for lead-acid batteries:
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NO TICE
When the battery temperature exceeds 60°C, check whether the electrolyte leaks.
If the electrolyte leaks, take proper measures promptly.
NO TICE
If the electrolyte leaks, follow the instructions of the battery manufacturer or use
sodium bicarbonate (NaHCO3) or sodium carbonate (Na2CO3) to neutralize the
electrolyte.
Recycling
● Dispose of waste batteries in accordance with local laws and regulations. Do
not dispose of batteries as household waste. Improper disposal of batteries
may result in environmental pollution or an explosion.
● If a battery leaks or is damaged, contact technical support or a battery
recycling company for disposal.
● If batteries are out of service life, contact a battery recycling company for
disposal.
● Do not expose waste batteries to high temperatures or direct sunlight.
● Do not place waste batteries in environments with high humidity or corrosive
substances.
● Do not use faulty batteries. Contact a battery recycling company to scrap
them as soon as possible to avoid environmental pollution.
1.3 Electrical Safety
D ANGER
Before connecting cables, ensure that the equipment is intact. Otherwise, electric
shocks or res may occur.
D ANGER
Non-standard and improper operations may result in re or electric shocks.
D ANGER
Prevent foreign matter from entering the equipment during operations. Otherwise,
equipment damage, load power derating, power failure, or personal injury may
occur.
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WARNING
For the equipment that needs to be grounded, install the ground cable rst when
installing the equipment and remove the ground cable last when removing the
equipment.
CA UTION
Do not route cables near the air intake or exhaust vents of the equipment.
CA UTION
Do not directly connect aluminum cables to prevent electrochemical corrosion of
copper and aluminum.
CA UTION
Stay away from the equipment when preparing cables to prevent cable scraps
from entering the equipment. Cable scraps may cause sparks and result in
personal injury and equipment damage.
General Requirements
● Follow the procedures described in the document for installation, operation,
and maintenance. Do not reconstruct or alter the equipment, add
components, or change the installation sequence without permission.
● Install temporary fences or warning ropes and hang "No Entry" signs around
the operation area to keep unauthorized personnel away from the area.
● Before installing or removing power cables, turn o the switches of the
equipment and its upstream and downstream switches.
● If any liquid is detected inside the equipment, disconnect the power supply
immediately and do not use the equipment.
● Before performing operations on the equipment, check that all tools meet the
requirements and record the tools. After the operations are complete, collect
all of the tools to prevent them from being left inside the equipment.
● Before installing power cables, check that cable labels are correct and cable
terminals are insulated.
● When installing the equipment, use a torque tool of a proper measurement
range to tighten the screws. When using a wrench to tighten the screws,
ensure that the wrench does not tilt and the torque error does not exceed
10% of the specied value.
● Ensure that bolts are tightened with a torque tool and marked in red and blue
after double-check. Installation personnel mark tightened bolts in blue.
Quality inspection personnel conrm that the bolts are tightened and then
mark them in red. (The marks must cross the edges of the bolts.)
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