Huawei UPS5000-S-1600KVA-FP User manual

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1Overview
Model UPS5000-S-1600KVA-FP
Dimensions (H x W x D) 2200 mm x 4200 mm x 1000 mm
Issue: 03
Part Number: 31500DDE
Date: 2020-03-03
UPS5000-S-1600 kVA Quick Guide
Copyright © Huawei Technologies Co., Ltd. 2020. All rights reserved.
1. Before installation, read the user manual carefully to get familiar with product information and
safety precautions.
2. Use insulated tools during installation and operation.
3. Only engineers certified by Huawei or its agents are allowed to install, commission, and maintain
the UPS. Otherwise, personal injury or equipment damage may occur, and the UPS faults
caused are beyond the warranty scope of Huawei.
Power unit 1 Power unit 2 Bypass unit Input and
output unit 1 Input and output unit 2 Power unit 3

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(1) Surge protective device (SPD) box
(2)
Power modules
(3)
Bypass module
(4) Monitoring module
(5)
SPD and SPD switch
(6)
Bypass control module
(7
) Output circuit breaker of power
unit 2 (Q5
-2)
(8
) Input circuit breaker of
power unit 2 (Q1
-2)
(9)
Input circuit breaker of
power unit 1 (Q1
-1)
(10
) Output circuit breaker of power
unit 1 (Q5
-1)
(11
) Output circuit breaker of
power unit 3 (Q5
-3)
(12
) Input circuit breaker of
power unit 3 (Q1
-3)
Determining the UPS Installation Position2.1
The UPS can be installed on the channel steel or floor. Determine the mounting hole positions using
a marking-off template (unit: mm), drill holes, and install expansion sleeves based on site
requirements.
2Installing the UPS
Dimensionsof the Cabinet Holes
Bypass unit and input
and output unit
A: Mounting holes on the channel steel
B: Mounting holes on the floor
Power unit

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Combiningthe Power Units and Bypass Unit2.2
1. Remove the left and right side panels from the input and output unit.
2. Combine the power units, bypass unit and input/output units, and install the connecting plates in
the following sequence: bottom, top, and middle.
4. Secure the UPS.
3. Install the side panels removed from the input and output unit to power unit 1 and power unit 3.
(A) Mounting holes on the channel steel: M12x60 bolts
(B) Mounting holes on the floor: M12x60 expansion bolts
Channel steel or bolts are not included.

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5. Install anchor baffle plates.
1. Remove the front panels and dustproof covers from the top of the cabinets, and remove the
connecting kits at both ends of the top of the power unit 1 unit and power unit 3.
Installing Busbars2.3
•Before handling a busbar, wear protective gloves to avoid getting injured by sharp edges.
•Move a busbar with caution to avoid scratching cabinets.
•Each busbar weighs about 50 kg. Be cautious to avoid injury when moving heavy objects.
Preparation: two scaling ladders that are more than one meter high
At least two persons are required to carry a busbar. At least two persons are required to hold
the busbar on the top of the cabinet.
•When moving a busbar, hold both ends of the busbar component. It is recommended that
the soft copper bar face downward.
•Do not move the busbar upward by holding the soft copper bar.

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2. Install the U-shaped sealing plate component (numbered 01).
4. Use copper bars (numbered 04–06) to connect the busbar components (numbered 02 and 03).
Before installation, remove the screws that are partially tightened from the busbar component.
The two insulators do not need
to be secured with screws.
Busbar Component (numbered 03)
Busbar component (numbered 02)
3. Install busbar components (numbered 02 and 03).

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6. Install the left sealing plate (numbered 08).
7. Install the side sealing plate (numbered 09) for the input and output unit.
Busbar component (numbered 07)
5. Install the busbar component (numbered 07) and secure it to the cabinet.

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9. Install the rear sealing plate (numbered 11) for the power unit 1 and power unit 2.
10.Install the sealing plates (numbered 12) for the bypass unit and input and output unit.
8. Install the side sealing plate (numbered 10) for power unit 3.

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12.Install the busbar (numbered 14) for power unit 3.
13.Install the front and rear sealing plates (numbered 15 and 16) for input and output unit 2.
11.Install the sealing plates (numbered 13) for power unit 3.

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15.Install supports for the busbar covers.
16.Install the sealing plate of battery wiring protective cover for each power unit.
14.Install the right sealing plate (numbered 17) for power unit 3.

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18.Install the top busbar covers.
17.Install mounting plates (the left and right mounting plates are numbered 18).
Power unit 1
plate Power unit 2
plate Bypass unit
plate Input and output
unit 1 plate Input and
output
unit 2 plate
Power unit 3
plate

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InstallingUPS Cables
3.2
The cabling route is for reference only. Connect cables based on site requirements.
3Installing Cables
UPS Cable Connection Reference
3.1
•Prepare cables away from the cabinets to prevent scraps from falling inside. Cable scraps may
ignite and cause personal injury or device damage.
•After cables have been installed, clean the cabinets in a timely manner. Keep the cabinets and
surrounding environment clean and tidy.
•You need to prepare terminals onsite. The stripped length of the copper wire should be the
same as that of the part of the terminal that covers the conductor.
Distances Between the Top Copper Bars of the Bypass Unit and
Input and Output Unit (unit: mm)

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Distances Between Top Copper Bars (unit: mm)
Copper Bar Specifications(unit: mm)

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Copper Bar Positions (rear view of the cabinet)
(1) Battery Input
(2) UPS Output
(3) Main Input
(4) Bypass Input
(5) Battery PE
(6) Equipotential ground point
Port Description
Connection Method
Bolt Specifications
Bolt Length
Torque
Mains input
Crimped DT terminals
M12
35 mm
47 N·m
Bypass input
Crimped DT terminals
M12
35 mm
47 N·m
Battery input
Crimped DT terminals
M16
55 mm
120 N·m
Output
Crimped DT terminals
M12
35 mm
47 N·m
PE
Crimped DT terminals
M12
35 mm
47 N·m
Equipotential ground point
Crimped DT terminals
M6
N/A
4.5
N·m
1. Connect the equipotential ground point and the ground bar in the equipment room.
2. Connect the copper bars between the mains input and bypass input (N and PE copper bars).
3. (Perform this step only when the
mains input and bypass input share
a power source) Install the copper
bars (L1, L2, and L3 copper bars)
between the mains input and
bypass input.

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4. Install the U, V, and W copper bars.
5. Connect input and output busbars and battery cables based on the top copper bar position
diagram.
6. Install supports and covers on the top of the protective covers for each power unit.

8. Connect the signal cables between the power unit, input and output unit, and bypass unit.
Cabinet Where the Signal Port Is Located Bypass Unit Port
Power unit 1 Signal (PWU1)
Power unit 2 Signal (PWU1)
Power unit 3 Signal (PWU1)
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Cabinet Port Bypass Unit Port
Power unit 1 XS1 BP-XS2 (02)
BP-XS6 (connect to the XS6 terminal reserved
in the cabinet)
Power unit 2 XS1
Power unit 3 XS1 BP-XS3
Input and output unit 2 (bound to
input and output unit 1) N/A BP-XS4
Input and output unit 1 N/A BP-XS5
9. Connect the signal cables between the power unit and bypass unit.
7. Before power-on, remove the protective
covers from the top of the power units.

Paper
protective film
Sealing putty
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5Powering On and Starting the UPS
Powering On the UPS
5.1
Turn on the upstream mains input switch.
Turn on output circuit breaker Q5-1, Q5-2 and Q5-3.
Turn on input circuit breaker Q1-1, Q1-2, Q1-3 and upstream bypass input switch.
1. Before powering on the UPS, ensure that the UPS has passed all check items in the UPS5000
Commissioning and Acceptance Report and Chapter 4.
2. Measure the voltage and frequency of the mains and bypass inputs of the UPS, or the voltage
and frequency output from the external input power distribution cabinet (PDC) to the UPS.
Ensure that the line voltage is in the range of 138–485 V AC and the frequency is in the range
of 40–70 Hz.
After the UPS is powered on, initialization begins. The monitoring display unit (MDU)
displays the Huawei logo and an initialization progress bar.
4Verifying the Installation
1. Check that there is no foreign matter in the
cabinets.
2. (Remove the paper protective film from the
sealing putty.) After routing cables and verifying
cable connections, seal the gap between
cables and the cabinet using sealing putty.
Dustproof
cover
3. After verifying the installation, reinstall all the
covers.
4. Do not remove the dustproof cover before
power-on to prevent dust from entering the
UPS.
Sealing putty must be used as a whole and
the gap can be sealed only from the top.
Turn on SPD switch 1QFS and 2QFS.

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System User LCD Preset Password WebUI Preset Password
admin (system administrator) 000001 Changeme
operator (common user) 000001 Changeme
Initial Startup
a) If this is the initial startup, set the language, time, date, network parameters, and system
parameters on the Settings Wizard screen.
b) After you set parameters on the Settings Wizard screen, the MDU displays the Bypass mode
and No battery alarms, which do not need to be handled. If there is any other alarm, you need
to rectify the fault.
c) View the system running status diagram on the MDU to check that the UPS is working in
bypass mode.
d) Start the inverter on the app.
•The Service Expert app can be downloaded from Google Play and can run on Android.
•The port number is 443 by default and can be modified. If the UPS is managed using the app,
the port number must be set to 443.

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(Optional) Setting Parameters for the BCB Box
5.4
Download the mobile phone app (Service
Expert).
Enter Bar code and Verification code
obtained from the MDU on the Offline
Activation screen. Tap Generate PWD to
generate a startup password.
On the MDU, choose System Info >
Maintenance > Inv. ON and obtain the Bar
code and Verification.
Enter the generated password in the
password textbox on the MDU to start the
inverter.
Open the Service Expert app on the mobile
phone.
On the home screen of the app, tap StartUp
to access the Set Startup screen. Set Site
and Device Type as required, and tap
Offline Activation.
Non-initial Startup
a. Choose Common Functions from the main menu and tap Inv. ON.
b. In the displayed login window, enter the user name and password, and tap .
c. In the displayed dialog box, tap OK to start the inverter.
To ensure system security,
change the LCD and WebUI
passwords after the first login.
5.3 Powering On Loads
1. After the inverter starts, the UPS works in normal mode. The Bypass mode alarm disappears.
2. After confirming that the battery strings are properly connected, turn on the battery string input
circuit breaker. If there are multiple battery strings, turn on the circuit breaker for each battery
string and then the general circuit breaker between battery strings and the UPS. The No battery
alarm disappears from the MDU.
3. Turn on the UPS downstream output switch to supply power to loads.
1. On the power unit LCD, choose Settings > Dry Contacts Set, set MUE05A connection to
Enable, and set BCB connection [OL] and Battery breaker [STA] to Enable.

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6Shutting Down the UPS
After the inverter is shut down, if the bypass is normal, the UPS transfers to bypass mode; if the
bypass is not normal, the UPS supplies no power. Before shutting down the UPS, ensure that all
loads have shut down.
•Shutting down the inverter on the LCD.
Shutting Down the Inverter to Transfer the UPS to Bypass Mode
6.1
On the system LCD, choose Common Functions > Inv. OFF. After confirmation, the inverter is
shut down.
You can also choose System Info > Maintenance > Inv. OFF to shut down the inverter.
•Shutting down the inverter on the WebUI.
On the system WebUI, choose Monitoring > Control, and click Inv. OFF. After confirmation,
the inverter is shut down.
Powering Off a Single UPS
6.2
Turn off the the downstream output switch.
Turn off the UPS input circuit breaker Q1-1, Q1-2 and Q1-3 and output circuit
breaker Q5-1, Q5-2 and Q5-3.
Turn off the upstream bypass and mains input switches for the UPS.
Turn off the battery string circuit breaker of each power unit. If there are multiple
battery strings, turn off the general circuit breaker between battery strings
and the UPS and then turn off the circuit breaker for each battery string.
Power units 1 and 2 share the dry contact ports on control module 1, and power unit 3 uses the
dry contact ports on control module 2. You need to set BCB box parameters on the LCD of each
power unit.

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Huawei TechnologiesCo., Ltd.
Huawei Industrial Base, Bantian, Longgang
Shenzhen 518129 People's Republic of China
www.huawei.com
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