Hubbell CHANCE 90 Series User manual

CHANCE® Series 90 Capstan Hoist
Hubbell has a policy of continuous product improvement. Please visit hubbellpowersystems.com to confirm current design specifications.
Revision A
12/18
Owner's Manual
©2018 Hubbell Incorporated | [e-mail] | hubbellpowersystems.com
NOTICE: To prevent SERIOUS INJURY and PROPERTY
DAMAGE thoroughly read, understand, and follow the
warnings and instructions in this manual. Keep the
instructions with the product for future reference.

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©2018 Hubbell Incorporated | Chance
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Capstan Hoist Operating Instructions
Table of Contents
Guide to Warnings within Manual .........................................................
Product Safety ................................................................................................
Function and Design Overview ..............................................................
Safety Features ..............................................................................................
Rope Lock Device (optional accessory) ............................................
Capstan Rope Hook Information ...........................................................
Capstan Hoist Major Components ........................................................
Before Hoisting ...............................................................................................
Mounting the Hoist .......................................................................................
Operating the Hoist ......................................................................................
Common Hoist Applications ....................................................................
Hoist Accessories ..........................................................................................
Maintenance .....................................................................................................
Authorized Repairs and Replacement Parts ....................................
Specifications ..................................................................................................
Ten Safety Recommendations ................................................................
Parts Breakdowns ..........................................................................................
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4-5
6
6
7
8
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10-11
12-13
14-16
17
18
19-20
20
21
22-27
28-37
Introduction
Thank you for purchasing a Hubbell Chance® Capstan Hoist. This Owner’s Manual contains important
information for protecting yourself and others and preventing equipment problems. Failure to follow
these safety instructions and precautions can lead to property damage, serious injuries, or death. For
safe operation, read this entire manual before operating the Capstan Hoist.
All information in this publication is based on the latest product information available at the time of
printing. Hubbell Power Systems reserves the right to make changes at any time without notice and
without incurring any obligation. This Owner’s Manual must always be kept with the hoist and should
remain with the hoist if it is transferred or sold.
These instructions neither cover all details or possible situations in which you may use a Capstan
Hoist, nor do they provide for every possible contingency to be encountered in relation to installation,
operation or maintenance. Before each lift, think through each step, consider your safety, and the safety
of others.
Should additional information and details be desired or if situations arise which are not covered
adequately for your purpose, please contact Hubbell Power Systems.

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©2018 Hubbell Incorporated | Chance
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Capstan Hoist Operating Instructions
Guide to Warnings within Manual
The following is a list of warnings used within this manual and should be read in their entirety to
ensure safe practices.
A DANGER refers to operating procedures, techniques, etc., that, if not followed carefully could
RESULT IN DEATH.
A WARNING refers to operating procedures, techniques, etc., that, if not followed carefully could
RESULT IN INJURIES OR DEATH.
A CAUTION refers to operating procedures, techniques, etc., that, if not followed carefully could
RESULT IN DAMAGE TO EQUIPMENT or LOSS OF SERVICE to customers.
A NOTICE refers to information that is considered important but not hazard related.
! DANGER
! WARNING
! CAUTION
NOTICE
!
This is the safety alert symbol. Obey all safety messages that follow
this symbol to avoid possible injury or death. This safety alert symbol
precedes any safety message about risk of personal injury. It may also
have one of the following signal words.

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©2018 Hubbell Incorporated | Chance
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Capstan Hoist Operating Instructions
Product Safety
ALWAYS be aware of and comply with all federal, state, and local safety regulations, industry
standards, and internal safety guidelines.
The equipment covered in this manual must be used and serviced only by competently trained
personnel familiar with and following approved work and safety practices. This equipment is for
use by such personnel and this manual is not intended as a substitute for adequate training and
experience in safe procedures for this type of equipment.
These instructions neither cover all details or situations in equipment use, nor do they provide for
every possible contingency to be encountered in relation to installation, operation or maintenance.
Should additional information and details be desired or if situations arise which are not covered
adequately for the user’s purpose, the specifics should be referred to Hubbell Power Systems.
! CAUTION
Under extreme loading, when operating an electric hoist from a limited power source such as a
truck driven generator, the hoist motor may stall before reaching maximum capability. The hoist
should not be operated under these conditions to avoid damage to the motor.
! CAUTION
Polypropylene rope is seriously weakened whenever use of it generates friction heat. This is
particularly true if it is used over a Capstan. Because of this condition, the continued slipping of
polypropylene rope over a capstan should be avoided. Poly-Dacron rope is suggested as it has a
higher heat resistant capability.
! WARNING
NEVER use hoist to lift or move people. Capstan hoists are NOT designed to lift personnel.
Overhead loads can fall. Will cause damage to equipment, severe injury, or death. Do not allow
people to stand under or near the load. Keep rope securely on capstan drum and under control by
the operator. Do not remove wraps of rope from the drum while supporting a load. Do not allow
the rope to overwrap itself or to ride up over the end of the drum flange.
! DANGER
Read all instructions and follow your Company work rules.
Use only with mounts authorized by Hubbell Power Systems.
Do not obscure or remove labels.
Do not use this hoist unless you are properly trained.
Do not lift more than rated load.
Do not use if damaged or malfunctioning.
Do not lift people or lift loads above people.
Do not stand between load and hoist.
Do not tangle fall line with operator or equipment.
Do not remove wraps of rope from drum while supporting a load.
Do not remove or modify the Rope Hook.
! WARNING

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Capstan Hoist Operating Instructions
Product Safety (cont.)
For Electric Models:
Do not use electrical wire sizes or types other than those specified or included with this product.
Protect extension cords from sharp objects, excessive heat, and damp or wet areas.
When connecting ANY electric models, observe the following:
• NEVER route electrical cables across sharp edges.
• NEVER route electrical cables near parts that get hot.
• NEVER route electrical cables through standing water.
• NEVER route electrical cables through or near moving parts.
When connecting 12 V DC electric models, ALSO observe the following as well:
• NEVER lean over a vehicle battery while making connections.
• NEVER route electrical cables over battery terminals.
• NEVER short battery terminals with metal objects.
• ALWAYS verify area is clear of fuel lines, fuel tank, brake lines, electrical wires, etc., if drilling is
required.
For Gasoline Models:
CARBON MONOXIDE HAZARD. Engine exhaust contains colorless and odorless carbon monoxide
gas. To prevent SERIOUS INJURY or DEATH, never operate gas powered motors in enclosed spaces
without adequate ventilation. Maintain the engine per the instructions supplied with the engine. When
any engine is stored for an extended period, the gasoline should be removed from the gas tank and
carburetor.
Refueling Information:
• When refueling with a portable container, it shall be equipped with an automatic closing cap and
flame arrester.
• Hoists shall not be refueled with the engine running or when the engine is hot.
• Fuel containers shall be stored in properly vented areas.
• Smoking, open flames, and the use of non-intrinsically safe devices shall be prohibited within 25 ft.
(7.62 m) of the refueling operation.
! WARNING
For Hydraulic Models:
a) High Pressure Oil Hazard. To prevent serious injury or death:
• Relieve pressure before disconnecting hydraulic lines.
• Inspect hydraulic system for fluid leaks and pinholes. DO NOT use hands. Use a piece of cardboard
to detect leaks.
• If any amount of hydraulic fluid penetrates the skin, get medical help IMMEDIATELY.
b) Read and follow the guidance from the hydraulic system manufacturer related to the proper
personal protective equipment required for that system.
! WARNING
! WARNING

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©2018 Hubbell Incorporated | Chance
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Capstan Hoist Operating Instructions
Function and Design Overview
Safety Features
The CHANCE® Series 90 Capstan Hoist is a compact,
portable one-piece unit with high torque capabilities
to perform a variety of material handling jobs under
constant control. Capstan Hoists are designed with a
multiple-planetary drive/back-stop clutch assembly
on the center shaft of a steel gear case with full-
length internal teeth. This design allows the hoist to
lift a variety of loads while allowing the operator to
maintain precise control.
The Series 90 Capstan Hoist is available in Electric,
Hydraulic, and Gasoline power to provide versatility
across a range of worksites. These models are
available in 1,000 lb and 3,000 lb load ratings.
Capstan Hoist
For safe operation and positive control over the load
being lifted, the capstan has been designed to turn
in only one direction. A backstop clutch built into
the hoist prevents the capstan from reversing.
Note that 3/4” diameter rope is the largest that can
be conveniently wrapped around the capstan.
Rope Hook
When properly utilized, the rope hook provides
protection against the rope escaping off the end
of the capstan drum. It also provides a means of
capturing an escaped wrap of rope, allowing the
operator to stop the hoist, secure the load, and
correct the rope position on the drum.
Each rope hook is factory installed using a tamper-
resistant fastener. Rope Hook
! WARNING
Do not remove or modify the Rope Hook.

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Capstan Hoist Operating Instructions
Rope Lock Device (optional accessory)
Lifting the cam lever opens the rope lock so that the fall line can be placed into the rope guide.
After the rope is in place, release the cam lever. The unit now is in operating position. To remove the
rope from the guide, lift the lever, as for inserting rope.
The cam allows the rope to freely travel through the guide toward the operator pulling on the fall line.
When the operator releases the fall line, the cam rotates, locking the rope in the guide.
To lower a load, the operator first pulls on the fall line, then pulls the cam open with the small lanyard.
The cam must be held open for load lowering.
Combined with a properly functioning Capstan Hoist and with rope appropriately wrapped around the
drum, the Rope Lock Device grips the rope to hold the load whenever the operator stops pulling.
Load Line
Rope Lock Device
Cam Lock
Lanyard
Fall Line
Cam Lever

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©2018 Hubbell Incorporated | Chance
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Capstan Hoist Operating Instructions
Capstan Rope Hook Information
Do not replace the supplied bolt with any other fastener. Using other fasteners will allow un-
authorized removal of the hook and may result in damage to equipment, injury, or death.
! WARNING
This hook must always be properly installed on the hoist prior to any use. Failure to read and
follow these instructions may result in injury or death. Do not remove or modify the rope hook.
! WARNING
For CHANCE® Capstan Hoists that come factory equipped with a rope hook, please read these
instructions and warnings, then retain these instructions for future reference. If you have purchased
a rope hook to retrofit or repair an existing CHANCE® Capstan Hoist, please read and follow these
installation instructions and warnings.
Installation:
Position the rope hook as shown in the illustration above. NOTE: It is recommended that the rope
hook be on the same side as the operator and not the same side as the load when the hoist is in use.
Install the supplied tamper-resistant bolt and tighten to 20 - 25 ft. lb.
Use:
Wrap the rope around the capstan drum per the instructions on page 14. Pass the rope between the
end of the hook and drum to add wraps of rope. The "fall line" should be positioned as near the hook
as practical. Ensure the "fall line" is pulled nearly 90°, or perpendicular, to the drum.
Position the fall line so that it will not pull over the end of the drum. If the rope comes off the end
of the drum and the hook catches it, stop the hoist, secure the load, and correct the rope position
on the drum.
Do not try to lower the load until the rope has been correctly repositioned on the drum. Injury or
death could result.
! WARNING

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©2018 Hubbell Incorporated | Chance
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Capstan Hoist Operating Instructions
Capstan Hoist Major Components
Electric Models
1. Rope Hook
2. Capstan Drum
3. Tamper Resistant Bolt
4. Safety & Identification Labels
5. Stamped Manufacture Date Code
6. Motor
7. Strain Relief
8. Power Cord
Gasoline Models
1. Rope Hook
2. Capstan Drum
3. Stamped Manufacture Date Code
4. Safety & Identification Label
5. Tamper Resistant Bolt
6. Foot Control
7. Throttle Cable
8. Engine
Hydraulic Models
1. Rope Hook
2. Capstan Drum
3. Tamper Resistant Bolt
4. Stamped Manufacture Date
Code
5. Safety & Identification Label
6. Motor
7. Couplers, S-372 3/8"
1
2 4
3 5 6
7
8
1
2
4
3
5
8
7
6
25 6
743
1

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©2018 Hubbell Incorporated | Chance
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Capstan Hoist Operating Instructions
Before Hoisting
The most important part of the hoisting process is proper planning to ensure your safety and the
safety of others before starting the work. Knowing proper hoisting techniques can help keep you and
others around you safe.
Please be aware the information in this Owner’s Manual is general in nature. Because no two
situations are alike, it would be impossible to review every potential use of a capstan hoist. This
manual provides you with the general principles and techniques to help you use the capstan hoist
safely and effectively.
1. ALWAYS take your time to assess your situation and plan your lift carefully.
ALWAYS be aware of and comply with all federal, state, and local safety regulations, industry
standards, and internal safety guidelines.
A competent person shall apply careful thought to choose the safest arrangement possible. As
with any project involving lifting of loads, a competent person must analyze the forces, direction of
those forces, and consider what can happen in the event that there is a failure of a component of
the rigging system. This allows the competent person to ensure the proper hoist, rope, blocks, and
rigging are used to minimize risks.
A competent person shall thoroughly inspect the worksite and equipment to spot potential safety
issues.
When mounting the hoist, verify the mounting location (tower, truck, or other mounting structure)
can withstand the forces the capstan will apply and will not be adversely impacted by the mounting
and operation of the capstan hoist.
ALWAYS inspect hoist, rope, and any rigging equipment before use. Frayed, kinked, or damaged
rope must be replaced immediately. Damaged components must be replaced before use. Protect
parts from damage.
ALWAYS choose a mounting location that is strong enough to withstand the maximum pulling
capacity of your hoist.
ALWAYS use with mounts, components, and accessories authorized by Hubbell Power Systems.
ALWAYS use grade 5 mounting hardware.
NEVER weld mounting bolts.
ALWAYS keep foot control, power cords, and/or hydraulic lines clear of the capstan, rope, and
rigging. Inspect for cracks, pinches, frayed wires or loose connections. Damaged components must
be replaced before operation.
ALWAYS remove any element or obstacle that may interfere with safe operation of the hoist.
NEVER operate a capstan hoist without the appropriate foot control switch.
! WARNING