Hunter 28685 Service manual

Type 2 ModelsType 2 ModelsType 2 Models
Form# 42443-01
20100920
©2010 Hunter Fan Co.
For Your Records and
Warranty Assistance
For reference, also attach your receipt or a copy
of your receipt to the manual.
__________________________________________
Model Name
__________________________________________
Model No.
__________________________________________
Date Purchased
__________________________________________
Where Purchased
English Español
Owner’s Guide and Installation Manual

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42443-01 • 09/20/10 • Hunter Fan Company
Table Of Contents
Preparing the Fan Site . . . . . . . . . . . . . . . . . 3
1 • Getting Ready......................6
2 • Installing the Ceiling Plate . . . . . . . . . . 7
3 • Assembling and Hanging the Fan . . . 8
4 • Wiring the Fan . . . . . . . . . . . . . . . . . . . . . 9
5 • Installing the Canopy and Canopy Trim
Ring ..............................10
6 • Assembling the Blades. . . . . . . . . . . . . . 11
7 • Completing Your Installation With or
Without a Bowl Light Fixture . . . . . . 12
8 • Operating and Cleaning Your Ceiling
Fan ...............................16
9 • Troubleshooting. . . . . . . . . . . . . . . . . . . . 17
© 2010 Hunter Fan Company
Welcome
Your new Hunter® ceiling fan is an addition to your home or office that
will provide comfort and performance for many years. is installation
and operation manual gives you complete instructions for installing
and operating your fan.
We are proud of our work. We appreciate the opportunity to supply
you with the best ceiling fan available anywhere in the world.
Before installing your fan, for your records and warranty assistance,
record information from the carton and Hunter nameplate label
(located on the top of the fan motor housing).
Cautions and Warnings
• READ THIS ENTIRE MANUAL CAREFULLY BEFORE BEGINNING
INSTALLATION. SAVE THESE INSTRUCTIONS.
• Use only Hunter replacement parts.
• To reduce the risk of personal injury, attach the fan directly to the
support structure of the building according to these instructions,
and use only the hardware supplied.
• To avoid possible electrical shock, before installing your fan,
disconnect the power by turning off the circuit breakers to the
outlet box and associated wall switch location. If you cannot lock
the circuit breakers in the off position, securely fasten a prominent
warning device, such as a tag, to the service panel.
• All wiring must be in accordance with national and local electrical
codes and ANSI/NFPA 70. If you are unfamiliar with wiring, use a
qualified electrician.
• To reduce the risk of personal injury, do not bend the blade
attachment system when installing, balancing, or cleaning the fan.
Never insert foreign objects between rotating fan blades.
• To reduce the risk of fire, electrical shock, or motor damage, do not
use a solid-state speed control with this fan. Use only Hunter speed
controls.
• is product conforms to UL STD 507 and is certified
to STD C22.2 No.113
• Wash your hands after your fan installation is complete.

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42443-01 • 09/20/10 • Hunter Fan Company
7’ Minimum
Blades to
Floor
8’ Minimum
Ceiling
Height
30” From
Wall or
Nearest
Obstruction
Step 1 - Choose the Fan Site
Proper ceiling fan location and attachment to the building
structure are essential for safety, reliable operation, maximum
efficiency, and energy savings.
Choose a fan site where:
• No object can come in contact with the rotating fan blades during
normal operation.
• e fan blades are at least 7 feet above the floor and the ceiling is
at least 8 feet high.
• e fan blades have no obstructions to airflow, such as walls or
posts, within 30 inches of the fan blade tips.
• e fan is directly below a joist or support brace that will hold the
outlet box and the full weight of the fan.
Checklist for Existing Fan Site
If you want to use an existing fan site, complete the following checklist to
determine if the site is acceptable and safe for your new Hunter fan. If you
cannot check off every item, prepare a new fan site as described on this
page.
Fan Support System
• Fan attaches directly to building structure.
• Fan support system will hold full weight of the fan and light kit.
Ceiling Hole
• e outlet box clearance hole is directly below the joist or support brace.
Outlet Box
• e outlet box is an UL-approved octagonal 4” x 1-1/2” outlet box (or as
specified by the support brace manufacturer).
• e outlet box is secured to the joist or support brace by wood screws
and washers through the inner holes of outlet box.
• e outer holes of the outlet box are aligned with joist or support brace.
• e bottom of the outlet box is recessed a minimum of 1/16” into
ceiling.
Wiring
• e electrical cable is secured to outlet box by an approved connector.
• Six inches of lead wires extend from outlet box.
If your existing fan site is suitable, skip ahead to Section 2 • Installing the
Ceiling Plate.
Suitable Existing Fan Site
Fan Support
System
Fan Support
System Wiring
Outlet Box
Preparing the Fan Site

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Preparing the Fan Site (continued)
CAUTION: All wiring must be in
accordance with national and local
electrical codes and ANSI/NFPA 70. If
you are unfamiliar with wiring, use a
qualified electrician.
Steps 2 – 3
Step 4
Step 5
Step 2 - Cut the Ceiling Hole
2-1. Locate the site for the ceiling hole directly below the joist or support brace that
will hold the outlet box and fan.
2-2. Cut a 4” diameter hole through the drywall or plaster of the ceiling. You will use
the hole to install the support brace and outlet box.
Step 3 - Install a Support Brace, If Necessary
Determine if there is a ceiling joist directly above the ceiling hole. If the joist is there,
determine if it is positioned to allow you to recess the outlet box a minimum of
1/16” into the ceiling. If NOT, install a support brace as follows:
3-1. Attach a 2” x 4” support brace between two joists. Position it to allow you to
recess the bottom of the outlet box a minimum of 1/16” into the ceiling.
3-2. Check the support brace to ensure it will support the full weight of the fan and
light kit.
Step 4 - Install the Outlet Box
4-1. Obtain a UL-approved octagonal 4” x 1-1/2” outlet box, plus two #8 x 1-1/2”
wood screws and washers, available from any hardware store or electrical supply
house.
4-2. Orient the outlet box so that both the inner and outer holes in the box align
with the joist or support brace.
4-3. Drill pilot holes no larger than the minor diameter of the wood screws (5/64”)
through the inner holes of the outlet box.
4-4. Attach the outlet box directly to the support brace or joist with two #8 x 1-1/2”
wood screws and washers.  e bottom of the outlet box must be recessed a
minimum of 1/16” into the ceiling.
Step 5 - Prepare the Wiring
5-1. Make sure the circuit breakers to the fan supply line leads and associated wall
switch location are turned off . If you cannot lock the circuit breakers in the
off position, securely fasten a prominent warning device, such as a tag, to the
service panel.
5-2. read the fan supply line through the outlet box so that the fan supply line
extends at least 6” beyond the box.
5-3. Attach the fan supply line to the outlet box with an approved connector,
available at any hardware store or electrical supply house.
5-4. Make certain the wiring meets all national and local standards and ANSI/NFPA
70.
You have now successfully prepared your ceiling fan site. For instructions to install
your ceiling fan, go to your fan manual and continue with Section 2 • Installing the
Ceiling Plate.

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Installer’s Choice and Optional Accessories
Understanding Mounting and Installer’s Choice®
Hunter’s patented 3-position mounting system provides you maximum
installation flexibility and ease. You can install your Hunter fan in one
of three ways, depending on ceiling height and your preference: Low
Profile, Standard, or Angled mounting. e steps in this manual include
instructions for all three Installer’s Choice mounting methods.
Considering Optional Accessories
Consider using Hunter’s optional accessories, including a wall-mounted
or remote speed control. To install and use the accessories, follow
the instructions included with each product. For quiet and optimum
performance of your Hunter fan, use only Hunter speed controls.
For ceilings higher than 8 feet, you can purchase
Hunter extension downrods. All Hunter fans use
sturdy 3/4” diameter pipe to assure stability and
wobble-free performance.
Standard Mounting hangs from the
ceiling by a downrod (included).
Angled Mounting recommended for a
vaulted or angled ceiling
Support Brace
Standard
Mounting
Style
Ceiling
Outlet Box
Support Brace
Ceiling
Outlet Box
Angled
Mounting
Style
Low Profile Mounting fits close to the
ceiling, recommended for ceilings less
than 8 feet high
Support Brace
Low Profile
Mounting
Style
Ceiling
Outlet Box
8
12
CAUTION: To
reduce the risk of
personal injury, attach
the fan directly to the
support structure of
the building according
to these instructions,
and use only the
hardware supplied.

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To install a ceiling fan, be sure you can do the following:
• Locate the ceiling joist or other suitable support in ceiling.
• Drill holes for and install wood screws.
• Identify and connect electrical wires.
• Lift 40 pounds.
If you need help installing the fan, your Hunter fan dealer can direct
you to a licensed installer or electrician.
Gathering the Tools
You will need the following tools for installing the fan:
• Electric drill with 9/64” bit
• Standard screwdriver (magnetic tip recommended)
• Phillips-head screwdriver (magnetic tip recommended)
• Wrench or pliers
• Ladder (height dependent upon installation site)
Checking Your Fan Parts
Carefully unpack your fan to avoid damage to the fan parts. Refer to
the included Parts Guide. Check for any shipping damage to the motor
or fan blades. If any parts are missing or damaged, contact your Hunter
dealer or call Hunter Technical Support Department at 888-830-1326.
(In Canada, call 866-268-1936).
Installing Multiple Fans?
If you are installing more than
one fan, keep the fan blades and
blade irons (if applicable) in sets,
as they were shipped.
1 • Getting Ready

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CAUTION: To avoid possible electrical shock, before installing your fan,
disconnect the power by turning off the circuit breakers to the outlet box
and associated wall switch location. If you cannot lock the circuit breakers
in the off position, securely fasten a prominent warning device, such as a
tag, to the service panel.
2-1. Drill two pilot holes into the wood support structure through the
outermost holes in the outlet box. e pilot holes should be 9/64”
in diameter.
For Angled Ceilings: Be sure to orient the ceiling plate so that the
two tabs are pointing toward the ceiling peak.
2-2. Your fan comes with four preinstalled noise isolators. Check to
make sure all four isolators are in place and were not removed
during shipment.
2-3. Place a flat washer on each of the two 3” wood screws.
2-4. read the supply wires from the outlet box in the ceiling through
the hole in the center of the ceiling plate.
2-5. Align the slotted holes in the ceiling plate with the pilot holes you
drilled in the wood support structure. For proper alignment use
slotted holes directly across from each other.
Note: e isolators should be flush against the ceiling.
2-6. Pass the screws through the slotted holes in the ceiling plate into
the pilot holes you drilled.
Tighten the screws into the 9/64” pilot holes; do not use lubricants
on the screws. Do not over tighten.
Flat Washer
3” Wood
Screw Steps 2-3 – 2-6
Ceiling
Plate
For Angled Ceilings: Be sure to orient
the ceiling plate so that the two tabs
are pointing toward the ceiling peak.
Toward
Ceiling Peak
2 • Installing the Ceiling Plate

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WARNING: Fan may fall if not assembled as directed in these
installation instructions.
3-1. Unbundle the wires from the fan.
For Standard or Angled mounting:
3-2. Insert the downrod through the canopy and canopy trim ring.
Feed the wires from the fan through the downrod on one side of
the pin in the ball.
3-3. Loosen the square head setscrew on the adapter to install the pipe
and ball assembly. Note: When the pipe and ball assembly is fully
installed, 2-3 threads on the pipe will still be visible; this is normal.
Securely retighten the setscrew with a wrench or pliers. Skip to
step 3-7.
CAUTION: e adapter has a special coating on the threads. Do
not remove this coating; the coating prevents the downrod from
unscrewing. Once assembled, do not remove the downrod.
For Low Profile mounting:
Note: For low profile mounting, the downrod is replaced with the
low profile washer.
3-4. Remove the setscrew from the adapter.
3-5. Place the low profile washer into the canopy with the lip down.
3-6. Align the holes in the washer with the holes in the adapter.
Assemble securely with three low profile screws.
Hanging the Fan:
Note: To hang the fan, you must tilt the canopy to an almost vertical
position so that the canopy slots sit on the ceiling plate hooks.
3-7. Raise the fan and align the slots in the canopy with the hooks on
the ceiling plate.
3-8. Place the slots over the hooks to hang the fan.
Steps 3-2 – 3-3
Low Profile
Washer
Downrod
Canopy
Setscrew
Low Profile Screw
Canopy
Trim Ring
Green
Ground
Wire
Standard or Angled Mounting
Low Profile Mounting
Low Profile Screws
Canopy
Canopy
Trim Ring
Adapter
Low Profile
Washer
Low Profile Screw
Steps 3-5 – 3-6
Step 3-6 (Detail)
3 • Assembling and Hanging the Fan

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42443-01 • 09/20/10 • Hunter Fan Company
All wiring must be in accordance with national and local electrical
codes and ANSI/NFPA 70. If you are unfamiliar with wiring, use a
qualified electrician.
Wall switches are not included. Select an acceptable general-use switch
in accordance with national and local electrical codes.
4-1. Before attempting installation, make sure the power is still off.
4-2. To connect the wires, hold the bare metal leads together and place
a wire connector over them, then twist clockwise until tight. For
all these connections use the wire connectors provided.
4-3. Connect the bare or green ground wire (grounding) from the
ceiling to the green ground wire (grounding) from the ceiling plate
and the green ground wire (grounding) from the fan.
4-4. Connect the white wire (grounded) from the ceiling to the white
wire (grounded) from the fan.
4-5. Connect the remaining wires as follows:
Dual Switch Wiring:
• e black wire (ungrounded) from the ceiling to the black wire
(ungrounded) from the fan
• e black/white wire (ungrounded) from the fan to the wire
(ungrounded) for the wall switch
Single Switch Wiring:
• e black wire (ungrounded) from the ceiling to the black
(ungrounded) and the black/white wire (ungrounded) from
the fan
CAUTION: Be sure no bare wire or wire strands are visible after
making connections.
4-6. Turn the splices upward and push them carefully back through the
ceiling plate into the outlet box.
4-7. Spread the wires apart, with the grounded wires on one side of
the outlet box and the ungrounded wires on the other side of the
outlet box.
Dual Switch Wiring
Single Switch Wiring
Wire
Connector
4 • Wiring the Fan

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WARNING: Failure to complete the following steps could cause the fan
to fall.
Note: It is recommended you use a magnetic tip screwdriver for the
following steps.
5-1. Rotate the hanger ball so the tab in the canopy is secure in the
hanger ball groove. Note: Your fan may have multiple tabs and
grooves that must be aligned.
5-2. Swing the fan up to align the canopy screw holes with the
mounting holes on the ceiling plate.
WARNING: e slots in the canopy must remain engaged while
swinging the canopy for alignment.
5-3. Holding the canopy up with the screw holes aligned, partially
install two canopy screws into the holes opposite the ceiling plate
tabs.
5-4. Partially install a canopy screw into the hole between the two
ceiling plate tabs.When all the holes are properly aligned, securely
tighten all three canopy screws.
5-5. Verify that the tabs in the canopy are still in the grooves of the
hanger ball.
5-6. Align the tabs on the trim ring opposite the grooves in the hanger
ball. Using both hands, push the canopy trim ring up to the top of
the canopy. e canopy trim ring will snap and lock into place.
Note: Should you need to remove the trim ring, press firmly on
opposite sides of the trim ring directly above the groove in the
hanger ball. e tabs will flex out releasing the canopy trim ring.
Step 5-1
Step 5-2
Groove
Tab
Step 5-3
Canopy Screw
Canopy
Trim
Ring
Canopy
5 • Installing the Canopy and Canopy Trim Ring

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6 • Assembling the Blades
Our blade assembly enables you to lock the blades in place without tools and to
remove the blades easily for cleaning.
6-1. Align the three holes in the blade with the three blade iron posts.
6-2. Using two hands, squeeze the blade and blade iron together with your
thumbs under the blade iron and your fingers on top of the blade. You will
feel the blade lock into place.
6-3. Make sure the blade is securely attached to the blade iron and the flared
tops of the blade iron posts are fully visible above the blade.
6-4. Repeat steps 6-1 through 6-3 until all the blades are installed.
Blade Removal:
1. Cover the blade iron posts with a protective cloth to prevent scratching the
blades.
2. Using pliers, loosen the blade iron posts by turning them counterclockwise.
Once they are loosened, finish unscrewing them by hand until they are
completely separated from the blade iron.
3. Carefully remove the blade.
Step 6-2
Step 6-1
Blade
Blade Iron
Blade Iron
Post
CAUTION: Be sure blade
is locked into place and that
the head of each blade iron
post is completely visible.
WRONG
Step 6-3b
WRONG
Step 6-3c
RIGHT
Flared Top
Step 6-3a
Note: e blades on this fan
have been treated with Hunter’s
Dust Armor protection, making
the blades less likely to attract
dust and dirt. Use a dry or
slightly damp lint free cloth
to clean the blades. Do not
use a furniture polish or any
other cleaners that leave any
residue, as they will damage the
protective Dust Armor on the
blades.
6 • Assembling the Blades

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Your Hunter fan comes with an integrated light fixture assembly and
an optional switch housing cap and plug button. is feature gives
you the option of installing the fan with OR without the included light
fixture. e steps below direct you whether or not you are installing a
light fixture.
Note: is fan is to be installed ONLY with the enclosed light kit. Use of
another light kit will result in improper performance of the fan and will void
the warranty.
WARNING: Use only the light fixture supplied with this fan model.
CAUTION: Make sure the upper switch housing is securely
attached to the switch housing mounting plate. Failure to properly
attach and tighten all three assembly screws could result in the
switch housing and light fixture falling.
If you want to install the light fixture, proceed with Step 7-1
now.
If you do not want to install the light fixture, you need to
uninstall it now. See “Uninstalling the Light Fixture” on Step 7-12.
Once you have uninstalled the light fixture, continue with Step
7-1.
7 • Completing Your Installation With or Without a Bowl Light Fixture

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7 • Completing Your Installation With or Without a Bowl Light Fixture (Continued)
Steps 7-1 – 7-2
Housing
Assembly
Screw
Upper Switch
Housing
Housing
Assembly Screw
Lower Switch
Housing
Plug
Connector
Notch
Steps 7-3 - 7-5
WARNING: Use only the light fixture supplied with this fan model.
7-1. To attach the lower switch housing assembly to the fan, partially
install two housing assembly screws into the upper switch
housing.
7-2. Connect the upper plug connector from the motor to the lower
plug connector in the lower switch housing assembly.
Note: Both plug connectors are polarized and will only fit together
one way. Make sure the connectors are properly aligned before
connecting them. Incorrect connection could cause improper
operation and damage to the product.
7-3. Align the notches in the sides of the lower switch housing with
the screws on the upper switch housing. Twist the lower switch
housing assembly clockwise to lock the screws in place.
7-4. Install the third housing assembly screw.
7-5. Tighten all three screws securely.

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7 • Completing Your Installation With or Without a Bowl Light Fixture (Continued)
Installing the Glass Bowl
7-6. First install included 14W CFL bulbs into the sockets.
7-7. read the light and fan pull chains through the hole in the center
of the glass bowl. en, thread the light pull chain through the hole
in the center of the cover plate.
7-8. read the fan pull chain through the grommet hole in the side of
the cover plate.
7-9. Place the cover plate up against the glass bowl. Align the holes in
the cover plate and glass bowl.
7-10. read the light pull chain through the finial and screw the finial
onto the threaded rod end until
tight.
7-11. Attach the extra pull chains
(included) to the light and fan
pull chains using the breakaway
connector. (You may find the
breakaway connector on the end
of the extra chain.)
For Light Bulbs
Metal Rod
Metal Disc
Glass Bowl
Cover Plate
Finial
Breakaway
Connector

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7 • Completing Your Installation With or Without a Bowl Light Fixture (Continued)
Uninstalling the Light Fixture
7-12. To uninstall the light fixture, first disconnect the plug connectors
between the black wire and the black wire with a white
stripe.
7-13. Disconnect the plug connectors between the two white
wires.
7-14. Remove the two screws attaching the light kit to the lower
switch housing.
7-15. Remove the light fixture from the lower switch housing,
pulling disconnected wires through the hole in the center of
the lower switch housing.
Note: When removing the wires, pull the thin plug
connector (male) through first, and then pull the other plug
connector (female) through the hole.
7-16. Install the dummy terminals (included in the sack parts) on
the two disconnected wires in the lower switch housing.
7-17. Install the switch housing cap and plug button to the lower
switch housing.
7-18. Once you have uninstalled the light fixture, continue
with Step 7-1.
Male Dummy
Terminal
Female Dummy
Terminal
Step 7-17
Cap
Plug Button
Lower
Switch Housing
readed Rod
Steps 7-14 – 7-16

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8 • Operating and Cleaning Your Ceiling Fan
In warm weather, use
downward air flow pattern
In cold weather, use upward
air flow pattern
8-1. Turn on electrical power to the fan.
8-2. e fan pull chain controls power to the fan. e pull chain has
four settings in sequence: High, Medium, Low, and Off.
• Pull the chain slowly to change settings.
• Release slowly to prevent the chain from recoiling into the
blades.
• e chain uses a breakaway connector that separates if the
chain is jerked. If this happens, simply reinsert the chain into
the connector.
8-3. e light pull chain controls the power to the light fixture. e
chain has two settings: ON and OFF.
8-4. Ceiling fans work best by blowing air downward (counterclockwise
blade rotation) in warm weather to cool the room with a direct
breeze. In winter, having the fan draw air upward (clockwise blade
rotation) will distribute the warmer air trapped at the ceiling
around the room without causing a draft.
8-5. For cleaning finishes, use a soft brush or lint-free cloth to prevent
scratching. A vacuum cleaner brush nozzle can remove heavier
dust. Remove surface smudges or accumulated dirt and dust using
a mild detergent and a slightly dampened cloth. You may use
an artistic agent, but never abrasive cleaning agents as they will
damage the finish.
8-6. e blades on this fan have been treated with Hunter’s Dust
Armor protection, making the blades less likely to attract dust and
dirt. Use a dry or slightly damp lint free cloth to clean the blades.
Do not use a furniture polish or any other cleaners that leave any
residue, as they will damage the protective Dust Armor on the
blades. To Change Airflow Direction
Turn the fan off and let it come to a complete
stop. Slide the reversing switch on the fan to the
opposite position. Restart fan. Reversing
Switch
8 • Operating and Cleaning Your Ceiling Fan

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Problem: Nothing happens; fan does not move.
1. Turn power on, replace fuse, or reset breaker.
2. Loosen canopy, check all connections according to the wiring the fan section.
3. Check the plug connection in the switch housing.
4. Push motor reversing switch firmly left or right to ensure that the switch is engaged.
5. Pull the pull chain to ensure it is on.
6. Remove the shipping bumpers.
Problem: Noisy operation.
1. Tighten the blade assembly screws and blade iron armature screws until snug.
2. Check to see if the blade is cracked. If so, replace all the blades.
Problem: Excessive wobbling
1. Make sure the blades are securely attached to the blade irons according to the blade assembly
instructions provided.
2. After thoroughly verifying the blades are securely attached to the blade irons, follow the instructions in
the enclosed balancing kit to balance the fan.
3. Turn power off, support fan very carefully, and check that the hanger ball is properly seated.
If you need parts or service assistance, please call
888-830-1326 (In Canada, call 866-268-1936) or
visit us at our website at
http://www.hunterfan.com.
Hunter Fan Company
7130 Goodlett Farms Pkwy. #400
Memphis, Tennessee 38016
9 • Troubleshooting9 • Troubleshooting