HY-CLOR 0.75HP User manual

This equipment must be installed and serviced by a qualied
technician. Improper installation can create electrical hazards
which could result in property damage, serious injury or death.
Improper installation will void warranty.
INSTALLERS NOTE:
The supplied manual provides the consumer valuable information
about the installation and ongoing safe operation of this product.
Once you have handed over or installed this product the manual
must be given to the owner or operator of this equipment.
HY-CLOR AUSTRALIA PTY LIMITED
ABN: 81 000 655 381
178 Power Street
Glendenning, NSW 2761 Australia
All enquiries
AU: 1800 625 123 NZ: [phone]
or [e-mail]
Visit us at hyclor.com.au
Installation and
Operation Manual
Swimming
Pool
Pump
• 0.75hp Pool Pump
• 1.0hp Pool Pump
• 1.5hp Pool Pump

PRODUCT HELPLINE
Australia: 1800 625 123
New Zealand: [phone]
[e-mail]
www.hyclor.com.au
1.0 INTRODUCTION .............................................................................................................. 3
2.0 SAFETY INFORMATION .................................................................................................. 3
3.0 INSTALLATION ................................................................................................................ 4
4.0 OPERATION ..................................................................................................................... 5
5.0 SERVICE AND MAINTENANCE ....................................................................................... 6
6.0 TROUBLESHOOTING ...................................................................................................... 7
7.0 WARRANTY ...................................................................................................................... 7
8.0 TECHNICAL SPECIFICATIONS ........................................................................................ 10
Installation and
Operation Manual
Swimming
Pool Pump
• 0.75hp Pool Pump
• 1.0hp Pool Pump
• 1.5hp Pool Pump

PRODUCT HELPLINE
Australia: 1800 625 123
New Zealand: [phone]
[e-mail]
www.hyclor.com.au
1.0 INTRODUCTION
1.1 Congratulations on your recent purchase of a HY-CLOR Pump. Please take a moment to read
through the entire manual before installing your new pump. Your pump must be installed and
operated as specied.
2.0 SAFETY INFORMATION
2.1 IMPORTANT SAFETY INSTRUCTIONS, READ AND FOLLOW ALL
INSTRUCTIONS. SAVE ALL INSTRUCTIONS.
2.1.1 WARNING: Hazardous Suction. Pump suction is hazardous and can trap hair and body parts
resulting in severe injury or death. Do not block ltration suction lines with any part of your body. If
someone becomes trapped, immediately turn the pump off.
2.1.2 WARNING: Two suction inlets (minimum 500mm apart) must be provided into every pump
to avoid suction entrapment. If a suction cover is broken, missing or loose, do not operate the
swimming pool or spa.
2.1.3 A qualied technician should carry out the pump installation.
2.1.4 Always wear protective clothing and gloves when handling adhesives.
2.1.5 The pump must be installed and operated in accordance with national wiring rules.
2.1.6 Children should be supervised to ensure they do not play with the appliance.
2.1.7 If the power supply cord is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualied persons in order to avoid a hazard.
2.1.8 This appliance is not intended to be used by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a person responsible for their safety.
2.1.9 The pump power must be supplied through a residual current device (RCD) having a rated residual
operating current not exceeding 30mA.
2.1.10 Routinely check the pump basket, skimmer and entire pool system to maximise the life of the
pool equipment and personal safely. Always turn the pump off before carrying out checks and
maintenance.
2.1.11 DO NOT remove any safety alert labels on the pump such as DANGER, WARNING or CAUTION.
Keep safety labels in good condition and replace missing or damaged labels.

PRODUCT HELPLINE
Australia: 1800 625 123
New Zealand: [phone]
[e-mail]
www.hyclor.com.au
3.0 INSTALLATION
3.1 LOCATION
3.1.1 Locate the pump as close to the pool as practical and in accordance with any relevant regulations or
recommendations.
3.1.2 The pump must be installed in a dry and well-ventilated position protected from the elements.
3.1.3 A clearance of 250mm is required behind the motor for ease of removal and ventilation.
3.1.4 The pump must be installed horizontally, at 3 metres maximum below or maximum 0.3 metres
above the pool water level without consulting manufacturer.
3.1.5 DO NOT store or use gasoline or other ammable gases or liquids in the vicinity of this pump. DO
NOT store pool chemicals near the pump.
3.1.6 Flooding or moisture in the motor voids warranty. Ensure the pump is elevated and kept dry and
free from ooding.
3.2 PLUMBING CONNECTION
3.2.1 The piping should be as direct and free from turns or bends as possible as elbows and other ttings
can greatly reduce ow efciency.
3.2.2 If the pump is located below water level, isolation valves must be installed on both sides of the
pump to prevent the back ow of pool water during any routine or required servicing.
3.2.3 Use PVC ttings for all connections. A 50mm (2”) suction inlet/outlet union is provided to suit 40mm
pipe. The suction and discharge pipes must not be smaller in diameter than the pump ttings
(otherwise ow rates may be affected).
3.2.4 Use plumbing cleaner primer to clean and prepare the pipe ends and union sockets.
Place the union collars over the pipe ends. Using plumbing solvent cement glue the union sockets
to the pipe ends. Allow at least 24 hours for any adhesive to dry thoroughly before starting the
pump.
3.2.5 Ensure that the o-rings are tted to the union sockets and apply a suitable o-ring lubricant
as required. Also check that the pump basket lid o-ring is sufciently lubricated.
3.2.6 Suction and discharge lines should be independently supported at a point near the pump
to avoid strain being placed on the pump.

PRODUCT HELPLINE
Australia: 1800 625 123
New Zealand: [phone]
[e-mail]
www.hyclor.com.au
3.3 ELECTRICAL CONNECTION
3.3.1 HY-CLOR pumps are suitable for connection to a nominal 220-240VAC 50hz power supply.
3.3.2 The motor is equipped with a exible cable and 3-pin plug. If a power outlet is not available within
2 metres of the pump, a 3-pin power point in a safe dry place will need to be provided
by an electrician.
3.3.3 The pump power must be supplied through a residual current device (RCD) having a rated residual
operating current not exceeding 30mA.
3.3.4 Extension cords are unsafe around pools and must be avoided
4.0 OPERATION
4.1 GENERAL START UP GUIDE
4.1.1 CAUTION: Never run the pump without water. Running the pump “dry“ for any length of time can
cause severe damage to both the pump and the motor and will void the warranty.
4.1.2 If it is a new pool installation, make sure all piping is clear of construction debris and has been
properly pressure tested. Special care must be taken to ensure no small pebbles are ingested into
the pump as this voids the warranty.
4.1.3 The lter should be checked for proper installation, verifying that all connections are secure
according to the manufacturer’s recommendations.
4.1.4 Depending on the location of the pump, do one of the following:
a) If the pump is located below the water level of the pool, open the lter pressure valve to prime
the pump with water.
b) If the pump is located above the water level of the pool, remove the lid and ll the basket with
water before starting the pump.
4.1.5 Prior to replacing the lid, check for debris around the lid o-ring seat. Debris around the lid o-ring
seat will make it difcult to prime the pump and may damage the o-ring.
4.1.6 Hand-tighten the lid to make an air tight seal (do not use any tools to tighten as damage may
occur).
4.1.7 Make sure all valves are open and the unions are tight. Turn on the pump, the pump will take a
short time to prime and then deliver at full rate. No further priming should be required.
4.1.8 If prime is not established within approximately two minutes (as evidenced by a strong ow of water
from the outlet) switch off the pump and repeat the procedure above (5.1.4 through 5.1.7).
4.1.9 If bubbles persist under the lid there is a leak in the suction connections or the lid is not sealed
properly, switch off the pump and repeat the procedure above (5.1.5 through 5.1.7).

PRODUCT HELPLINE
Australia: 1800 625 123
New Zealand: [phone]
[e-mail]
www.hyclor.com.au
5.0 SERVICE AND MAINTENANCE
5.1.1 To achieve a maximum potential life expectancy from the pump ensure the following steps are
taken:
5.1.2 Empty the skimmer basket regularly (weekly recommended). The regularity will vary from pool to
pool, for example:
a) Where you may have lots of leaves and debris you should empty the basket twice or more for
each operating cycle, particularly when using a suction type cleaner.
b) Where you may have minimal leaves and debris the basket may only require checking weekly.
c) Always remove children’s toys or balls from the pool when not in use.
5.1.3 Check for leakages. Carry out weekly inspections, for example:
a) Around the pump, lter, chlorinator and heater (where tted) where water can leak from all or
some of these components.
b) If water is present whether you can see the source of the leak or not, then contact your pool
technician immediately. This may reduce the possibility of major equipment damage.
5.1.4 Inspect and empty the pump lint basket at least weekly.
a) Turn pump OFF at the mains power supply.
b) Close all valves where tted, to prevent water loss through pump.
c) Remove clear plastic screw-down lid off the pump.
d) Remove plastic basket and empty any contents. If a sock or lter has been tted, inspect it for
holes and replace if necessary.
e) Inspect the chamber housing of the basket, ensure no debris, pebbles or leaves have fallen in
whilst removing the basket, remove all foreign material.
f) Return the basket into the chamber and ensure it is correctly seated to avoid any damage to the
pump.
g) Lubricate the o-ring. The o-ring can be located on top of the chamber where the lid screws on,
use a silicone lubricant which is available from your retailer or serviceman
(Do NOT use petroleum gel or axle grease as this will damage the o-ring).
h) Replace the screw-down lid rmly by hand only.
i) Re-open any valves where tted that were closed in step (b) above.
j) Operate the pump. It is essential that the pump be operated after carrying out the above
procedure, this will purge any air from the system. Start the pump and wait until the lint basket is
full of water. Then where tted, open air bleed tting on the lter to expel air.
Once the stream of water emerges all air is gone and the air bleed valve can be closed.
5.1.5 Dirty Filters. Restricted water ow from a dirty lter can cause the pump to overwork thus
shortening it’s lifespan. Please follow the lter manufacturer’s guidelines for the method and
frequency of cleaning.
5.1.6 Noisy Pump. As with all mechanical devices, if more noise than usual is heard coming from the
pump, notify Hy-Clor or your pool service technician. A noise can indicate a fault and the longer
this is left unattended the risk of increased damage can occur resulting in an expensive repair or
replacement.

PRODUCT HELPLINE
Australia: 1800 625 123
New Zealand: [phone]
[e-mail]
www.hyclor.com.au
5.1.7 Pebblecrete Pools. All pebblecrete or similar pools should initially be tted with a sock in either
the skimmer basket or in the pump lint basket to prevent damage to the pump as a result of loose
stones making their way through the system. Should a sock not be installed, any subsequent
damage caused by loose pebble entering the pump impeller will void the warranty.
6.0 TROUBLESHOOTING
6.1.1 WARNING: Your pump must be serviced by a professional service technician qualied in
pool / spa installation. The following procedures must be followed exactly. Improper installation
and / or operation can create dangerous electrical hazards, which can cause high voltage to run
through the electrical system. This can cause property damage, serious personal injury and / or
death. Improper installation and / or operation will void the warranty.
6.2 GENERAL PUMP TROUBLESHOOTING
PROBLEM POTENTIAL CAUSE CORRECTION
Pump won’t prime Air in system
No water in the pump lint pot
Not enough water in pool
Ensure that there is sufcient water in
the pool. Tighten all ttings including
the lid. Lubricate the o-ring.
Fill hair and lint pot with water.
Ensure all valves are open and in their
correct positions. Remove any debris
from baskets.
Motor won’t switch on No power to pump
Pump over heating
Make sure that power supply to the
pump is on. Check and reset circuit
breakers. Check timers. Ensure that the
pump is not covered and has adequate
ventilation.
Poor water ow Dirty lter
Full skimmer box
Full hair and lint basket
Valve shut or blocked
Backwash or clean lter properly.
Clean baskets of debris. Ensure all
valves are open and in their correct
positions.
Noisy Pump Sound Air in system
Debris caught in impeller
Bearings in motor faulty
Refer to pump won’t prime above.
Contact HY-CLOR.
7.0 HY-CLOR WARRANTY
7.0.1 Our goods come with guarantees that cannot be excluded under the Australian consumer Law.
You are entitled to a replacement or a refund for a major failure and for compensation for any other
reasonably foreseeable loss or damage. Please read these warranty terms and conditions carefully.
A failure to comply with these terms and conditions may affect any claim on warranty you may have
on a product.
7.0.2 All products provided by HY-CLOR AUSTRALIA PTY LTD are warranted for dened periods of time
(refer to warranty terms)..
7.0.3 All mechanical swimming pool products supplied to consumers by HY-CLOR are to be installed or
used in the manner they are manufactured for only.
7.0.4 Warranty may be voided if the product or products claimed by the consumer under warranty have
been used for purposes other than their designed or manufactured purpose.
7.0.5 Where applicable, products supplied by HY-CLOR come with operation and installation manuals.
All care must be taken to install and operate the products according to these instructions. Failure
to install or operate these products in accordance with these instructions may void warranty.

PRODUCT HELPLINE
Australia: 1800 625 123
New Zealand: [phone]
[e-mail]
www.hyclor.com.au
7.0.6 The chemical balance of the swimming pool water plays a signicant part in the operational life of all
swimming pool products, HY-CLOR recommends regular water testing using an approved swimming pool
test kit or test strips - This is provided on our website’s SMART STEPS - https://hyclor.com.au/smart-steps/
test/
7.0.7 This warranty is valid for the original purchase and is not transferable. Keep your purchase docket, tax
invoice or receipt as the proof of purchase, and as proof of the date on which the purchase was made.
7.0.8 Modications to any electrical product provided by HY-CLOR products are covered by a twelve month
warranty unless prior written approval has been granted by HY-CLOR and has been carried out by one of
its authorised agents. All electrical installations must be carried out by a competent licensed professional.
7.0.9 All pool ltration equipment including lters, pumps and salt chlorinators, must be kept in a dry well
ventilated area away from direct sunlight and in an area that is free from ooding or rain. This warranty
does not cover normal wear and tear to the products or parts.
7.1 WARRANTY TERMS
7.1.1 Your HY-CLOR pump carries a manufacturer’s warranty of 1 year on components including casing, diffuser,
gland housing, impeller and 2 years mechanical seal and the motor.
7.1.2 The replacement of consumable items, including lids, baskets and o’rings is not covered by this warranty.
7.2 EXCLUSIONS
To the maximum extent permitted by Applicable Laws, the warranty will not apply under any of the following
circumstances:
7.2.1 The Purchaser is in breach of the terms and conditions of sale.
7.2.2 The product was used for a purpose or under conditions other than what it was intended for.
7.2.3 The product was repaired, modied or altered by any person other than HY-CLOR Authorised
Representatives.
7.2.4 The product was not installed, maintained and/or operated in complete compliance with the installation
and operating instructions and any instructions provided by HY-CLOR.
7.2.5 The product was operated under adverse conditions including, but not limited to, use with water
exceeding 35°C, hot operating enclosures with poor ventilation, uctuating power supplies, water
pressure greater than 250kpa, or lack of protection from the weather.
7.2.6 Normal wear and tear or deterioration associated with the age or use of the product.
7.2.7 The product was damaged by foreign debris entering via suction pool cleaners, refer to equipment
installation instructions.
7.2.8 The product was damaged by weather and other environmental conditions including but not limited to
storm, ood, and/or heat wave damage.
7.2.9 Failure of the mechanical seal due to insufcient water ow caused by any blockage or ingress of foreign
matter of any kind whatsoever.
7.2.10 Damage to the product caused by the addition of chemicals, salt lter media or any other thing through
the skimmer box.
7.2.11 Failures or any defects in component, part or operating function of the product, which is in the opinion
of HY-CLOR the result from misuse, negligence, rebuilds or modication, incorrect installation by persons
that are not HY-CLOR Authorised Representatives.

PRODUCT HELPLINE
Australia: 1800 625 123
New Zealand: [phone]
[e-mail]
www.hyclor.com.au
7.3 LIMITATIONS
Except to the extent permitted by applicable laws, breach of a condition or warranty, shall be limited to
replacing or acquiring the same equipment (or any part thereof) or the services supplied.
The maximum liability incurred by HY-CLOR shall not exceed in any case the contract price for the equipment
or the product parts claimed to be defective. Further, HY-CLOR shall not be liable for any loss, damage or
delay directly or indirectly caused by any malfunction of or defect of or failure of the equipment other than as
expressly stated in this warranty.
Subject to applicable laws, the repair or replacement of the product or part of the product is the absolute limit
of Hy-Clor liability under this express warranty.
7.4 WARRANTY CLAIMS
If you consider that the product which you have purchased is not of acceptable quality, has a latent defect
or is otherwise not compliant with the warranties, conditions, undertakings and legal rights you have under
Applicable Laws you can make a claim under this warranty by contacting:
HY-CLOR AUSTRALIA
178 Power Street, Glendenning NSW 2761
Phone: [phone]
Fax: [phone]
AUS: 1800 625 123
NZ: [phone]
Email: [e-mail]
All Warranty claims must be accompanied by the proof of purchase, alleged defect and any appropriate
documentation (Historical and maintenance records).
7.5 CUSTOMER WARRANTY INFORMATION
7.5.1 Please complete the WARRANTY CERTIFICATE at time of installation and retain in the event you
need to le a warranty claim.
7.5.1 Contact HY-CLOR for all warranty repairs [e-mail] or Australia: 1800 625 123
New Zealand: [phone]

PRODUCT HELPLINE
Australia: 1800 625 123
New Zealand: [phone]
[e-mail]
www.hyclor.com.au
8.0 PUMP SPECIFICATIONS
HY-CLOR 0.75HP POOL PUMP 0.75HP
Head Max (m) 10
Max Flow Rate 285 litres/min
Inlet Connection (mm) 50
Outlet Connection (mm) 50
Suggested Pool Size 25,000 litres
Motor Speed (RPM) 2850
Power Input (V) 240V/50Hz
Power Input (Watts) 366W
HY-CLOR
0.75
POOL PUMP
HY-CLOR
1.0HP
POOL PUMP
HY-CLOR 1.0HP POOL PUMP 1.0HP
Head Max (m) 13
Max Flow Rate 300 litres/min
Inlet Connection (mm) 50
Outlet Connection (mm) 50
Suggested Pool Size 45,000 litres
Motor Speed (RPM) 2850
Power Input (V) 220-240V/50Hz
Power Input (Watts) 856W